PEST AND FIRE BARRIER SYSTEM FOR INSULATING CONCRETE FORMS
20170183866 ยท 2017-06-29
Inventors
Cpc classification
E04B1/161
FIXED CONSTRUCTIONS
E04B2/8617
FIXED CONSTRUCTIONS
International classification
Abstract
A barrier system for use with a structure having a wall formed of a plurality of insulating concrete form blocks. The barrier system includes a support member having a web, a first flange, and a second flange extending from opposing ends of the web to define a pair of panel receiving cavities on opposing sides of the web. The first flange has a first wing extending outwardly and perpendicularly from the first flange, and the second flange has a second wing extending outwardly and perpendicularly from the second flange. The support member is positionable on the top end of one of the insulating concrete forms with a top end receivable in one of the panel receiving cavities, and a bottom end of another insulating concrete form is positionable in another one of the panel receiving cavities. One of the first wing and the second wing extends towards the concrete receiving cavity.
Claims
1. A barrier system for use with a structure, the structure having a wall formed of a plurality of insulating concrete form blocks interconnected with one another, the insulating concrete form blocks having a first foam panel and a second foam panel supported in a spaced apart, parallel relationship to form a concrete receiving cavity, each of the first panel and the second panel having a top end, a bottom end, a first end, and a second end, the barrier system comprising: a support member having a web, a first flange extending from one end of the web, and a second flange extending from an opposing end of the web, the web, the first flange, and the second flange cooperating to define a pair of panel receiving cavities on opposing sides of the web, the first flange having a first wing extending outwardly and perpendicularly from the first flange and the second flange having a second wing extending outwardly and perpendicularly from the second flange, wherein the support member is positionable on the top end of one of the panels with the top end receivable in one of the panel receiving cavities, wherein the bottom end of another panel is positionable in another one of the panel receiving cavities, and wherein at least one of the first wing and the second wing is extendable into the concrete receiving cavity.
2. The barrier system of claim 1, wherein each of the first wing and the second has a width and wherein the width of first wing is different from the width of the second wing.
3. The barrier system of claim 1, further comprising a liner conformable to one side of the web, an adjacent portion of the first flange and the second flange, and an adjacent side of the first wing and the second wing of the support member.
4. The barrier system of claim 3, wherein the liner is a flexible, stainless steel liner.
5. The barrier system of claim 4, wherein the liner includes a first side, a second side, and an adhesive positionable on one of the first sides and the second sides for connecting the liner to the support member.
6. A barrier system in combination with a structure, the structure having a wall formed of a plurality of insulating concrete form blocks interconnected with one another, the insulating concrete form blocks having a first foam panel and a second foam panel supported in a spaced apart, parallel relationship to form a concrete receiving cavity, each of the first panel and the second panel having a top end, a bottom end, a first end, and a second end, the barrier system comprising: a support member having a web, a first flange extending from one end of the web, and a second flange extending from an opposing end of the web, the web, the first flange, and the second flange cooperating to define a pair of panel receiving cavities on opposing sides of the web, the first flange having a first wing extending outwardly and perpendicularly from the first flange and the second flange having a second wing extending outwardly and perpendicularly from the second flange, wherein the support member is positioned on the top end of one of the panels with the top end received in one of the panel receiving cavities, wherein the bottom end of another panel is positioned in another one of the panel receiving cavities, and wherein at least one of the first wing and the second wing extends into the concrete receiving cavity.
7. The combination of claim 6, wherein each of the first wing and the second wing has a width and wherein the width of first wing is different from the width of the second wing.
8. The combination of claim 6, wherein the barrier system further comprises a liner conformed to one side of the web, an adjacent portion of the first flange and the second flange, and an adjacent side of the first wing and the second wing of the support member.
9. The combination of claim 8, wherein the liner is a flexible, stainless steel liner.
10. The combination of claim 6, wherein the structure further comprises a material extending along an exterior surface of one of the insulating concrete form blocks, wherein at least one of the first wing and the second wing is embedded in the material.
11. The combination of claim 10, wherein the material is selected from a group consisting of brick, stone, stucco, and a brick and mortar combination.
12. The combination of claim 6, wherein the structure further comprises a floor support member having a top and a bottom, wherein one of the first wing and the second wing extends along one of the top and the bottom of the floor support member.
13. The combination of claim 6, wherein the structure further comprises a floor support member, wherein one of the first and second wings is embedded in the floor support member.
14. A method for forming a barrier in a structure having a wall formed of a plurality of insulating concrete form blocks interconnected with one another, the insulating concrete form blocks having a first foam panel and a second foam panel supported in a spaced apart, parallel relationship to form a concrete receiving cavity, each of the first panel and the second panel having a top end, a bottom end, a first end, and a second end, the method comprising: positioning a support member over the top end of one of the panels, the support member having a web and a pair of flanges extending from opposing ends of the web to define a lower panel receiving cavity and an upper panel receiving cavity on opposing sides of the web, the first flange having a first wing extending outwardly and perpendicularly from the first flange and the second flange having a second wing extending outwardly and perpendicularly from the second flange; positioning the bottom end of another panel of another insulating concrete form block in the upper panel receiving cavity; and forming a concrete core in the concrete receiving cavity in a way that at least one of the first and second wings is embedded in the concrete core.
15. The method claim of claim 14, further comprising positioning a flexible liner on at least a portion of the top end of one of the panels.
16. The method claim of claim 15, furthering comprising securing the liner to at least a portion of the first wing and the second wing.
17. The method claim of claim 14, further comprising positioning a flexible liner over at least a portion of the support member.
18. The method claim of claim 17, furthering comprising securing the liner to at least a portion of the first wing and the second wing.
19. The method of claim 14, further comprising providing a material on an exterior side of one of the insulating concrete form blocks in a way that at least one of the first wing and the second wing is embedded in the material.
20. The method of claim 14, further comprising providing a floor support member having a top and a bottom on an exterior side of one of the insulating concrete form blocks in a way that at least one of the first wing and second wing extends along one of the top and bottom of the floor support member.
21. The method of claim 14, further comprising providing a floor support member on an exterior side of one of the insulating concrete form blocks in a way that at least one of the first wing and the second wing is embedded in the floor support member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Like reference numerals in the figures represent and refer to the same or similar element or function. Implementations of the disclosure may be better understood when consideration is given to the following detailed description thereof. Such description makes reference to the annexed pictorial illustrations and drawings. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated, to scale or in schematic in the interest of clarity and conciseness. In the drawings:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0024] Before explaining at least one embodiment of the inventive concept disclosed herein in detail, it is to be understood that the inventive concept is not limited in its application to the details of construction, and/or the arrangement of the components set forth in the following description, or illustrated in the drawings. The presently disclosed and claimed inventive concept is capable of other embodiments or of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for purpose of description only and should not be regarded as limiting in any way.
[0025] In the following detailed description of embodiments of the inventive concept, numerous specific details are set forth in order to provide a more thorough understanding of the inventive concept. However, it will be apparent to one of ordinary skill in the art that the inventive concept within the disclosure may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the instant disclosure.
[0026] Further, unless expressly stated to the contrary, or refers to an inclusive or and not to an exclusive or. For example, a condition A or B is satisfied by anyone of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
[0027] In addition, use of the a or an are employed to describe elements and components of the embodiments herein. This is done merely for convenience and to give a general sense of the inventive concept. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
[0028] Referring now to the drawings, and more particularly to
[0029] Referring now to
[0030] Each of the panels 12 and 14 has a top end 18, a bottom end 20, a first end 22, and a second end 24. Panel 12 also includes an exterior side 140 and an interior side 142, and panel 14 includes an exterior side 146 and an interior side 144. The top end 18 and the bottom end 20 of the panel 12 are shown to be provided with an outside row of a plurality of projections 26 which are spaced apart to define a plurality of corresponding recesses 28 and an inside row of projections 30 and 30a which are spaced apart to define a plurality of recesses 32. The projections 30 and 30a of the inside row are different in size to one another and are alternated relative to one another. Moreover, the projections 30 and 30a of the inside row are each different in size to the projections 26 of the outside row. The projections and recesses along the bottom end 20 of each panel 12 and 14 are offset relative to the top end 18 wherein a recess on the bottom end 20 opposes a projection on the top end 18 of corresponding size and a projection on the bottom end 20 opposes a recess on the top end 18 of corresponding size with the exception that the recesses of the inner rows are sized to receive either of the projections of the inner row.
[0031] It will be appreciated that while the panel 12 has been described to include alternating projections and recesses of varying sizes, numerous systems exist for interlocking insulating concrete forms. By way of example, the panel 14 has been illustrated to have projections of the same size. Other examples of panel structures are described in U.S. Pat. Nos. 6,820,384; 5,896,714; 4,698,947; 6,792,729; 6,401,419; and 5,014,480; each of which is expressly incorporated herein by reference.
[0032] The first end 22 and the second end 24 of the panels 12 and 14 may also be provided with a tongue and groove pattern that allows for a mating interconnection with the end of another panel. More specifically, the first end 22 of the panel 12 has an upper pair of projections 44 spaced apart to form a recess 46 and a lower projection 48 defining a pair of recesses 50 on each side thereof. Similarly, the second end 24 of the panel 12 is formed to have projections and recesses. However, the projections and recesses on the second end 24 are offset relative to the first end 22 wherein a recess on the second end 24 opposes a projection on the first end 22 and a projection on the second end 24 opposes a recess on the first end 22. In one version, the projections of the first and second ends 22 and 24 are provided with a shallow profile to permit the first and second ends 22 and 24 of the panel 12 to abut the end of another panel that may not have a corresponding tongue and groove pattern. For example, if a block is vertically cut, it is still desirable that the first and second ends abut a smooth end surface. To this end, a preferred height of the projections is approximately 1 mm.
[0033] The panels 12 and 14 can be formed from fire retardant expanded polypropylene, polystyrene, polyethylene or other suitable polymers, with expanded polystyrene commonly referred to as EPS being preferred. Subject to indentations and protrusions of minor dimensions, which can be any structure used to connect the forms together vertically to form a wall as discussed below, the panels are of generally uniform rectangular cross-section. In a typical case, each panel may be 48 inches long, 16.50 inches high and 2.50 inches thick. However, it will be appreciated that the panels may be constructed in a variety of shapes and sizes.
[0034] The exterior face of the panels 12 and 14 may be provided with a series of vertical markings and horizontal markings to serve as guidelines for assisting the installer to cut the block 10 to a desired size. The vertical markings are preferably spaced at one inch intervals; however, it will be appreciated that other intervals may be used. In addition, the vertical markings are identified with numerals much like a measuring tape. This allows an installer to cut blocks many times without the need of marking the cut point on the block, or without the need to measure the form during the cutting and installation process. This will save time and money during the installation process.
[0035] The horizontal markings may include a center line, a pair of upper lines, and a pair of lower lines. These horizontal lines may be spaced every 2 inches from the center line. This allows an installer making horizontal cuts to have a line to follow for cutting straight whether they cut directly on the line or not.
[0036] The panels 12 and 14 may further include a series of markings indicating the position of the web structures assemblies 16, and in particular an attachment element to be described below.
[0037] The panels 12 and 14 are assembled with the web structure assemblies 16 of desired dimension so that the outside rows are adjacent the outside of the block 10 and the inside rows are adjacent the inside of the block 10. In addition to the projections and recesses of the outside and inside rows alternating in the longitudinal direction, the projections and recesses alternate across the top end and the bottom end going from one panel 12 to the other panel 14. Similarly, the projections and recesses of the first and second ends of the panels 12 and 14 alternate going from the panel 12 to the panel 14. The projections and recesses permit the stacking and interconnection of a plurality of like blocks 10 as would be required in the construction of a wall or similar arrangement. Projections and recesses of the block 10 are substantially symmetrical, thereby permitting the interconnection of like blocks in a bi-directional and/or reversible manner.
[0038] Each web structure assembly 16 includes a pair of web inserts 50 and a pair of bridges 52. The web inserts 50 are adapted to be molded in the panels 12 and 14 while the bridges 52 are adapted to be connected to the web inserts 50 so as to extend between the panels 12 and 14.
[0039] The web structure assemblies 16 described herein may be constructed as described in U.S. Pat. No. 8,869,479, which is hereby expressly incorporated herein by reference in its entirety. It will be appreciated that other types of web structure can be used in accordance with the inventive concepts disclosed herein. By way of example, the web structure assemblies can be constructed as described in U.S. Pat. No. 8,181,414, which is hereby expressly incorporated herein by reference in its entirety.
[0040] Referring now to
[0041] In one embodiment, the liner 120 is a flexible, stainless steel liner with an adhesive on one side for securing the liner 120 to the support member 122 in a manner to be described below. The liner 120 (
[0042] With reference to
[0043] With reference to
[0044] In an embodiment where the support member 122 is positioned on top of the liner 120, (such as in the embodiments shown in
[0045] In one embodiment, each of the liners 120 includes a paper backing. When the liner 120 is rolled out on the top ends 18 of the panels 12 and 14 and folded over the interior and exterior sides of the panels 12 and 14, the paper backing faces upwards.
[0046] Starting at a corner, each of the support members 122 is positioned on top of each of the liners 120, respectively, working down the wall. The support members 122 are positioned on the top ends 18 of the panels 12 and 14 prior to wrapping the liner 120 around the wings 130 and 132 of the support members 122. The wings 130 and 132 of the support members 122 are wiped clean to prepare for adhesive before proceeding to the next step. The paper backing of each portion of the liners 120 extending down the interior and exterior sides of the panels 12 and 14 is lightly scored before it is peeled back from the liner 120 to expose an adhesive.
[0047] Each of the support members 122 is securely held in place on top of each of the liners 120 as the portion of the liners 120 extending down the interior and exterior sides of the panels 12 and 14 is lifted away from the interior and exterior sides of the panels and the adhesive of the liner 120 is worked against the bottom surfaces of the wings 130 and 132 of the support members to remove any gaps or bubbles. The liner 120 is then folded over and around to the top surfaces of the wings 130 and 132 to form the liner 120 tightly around the small radius of the wings 130 and 132. The liner 120 is continuously pressed and formed onto the top surfaces of the wings 130 and 132 until it is fully sealed in place. The combination of an inedible support member and puncture resistant liner may increase the barrier systems effectiveness at preventing termite infestation.
[0048] In an alternative embodiment, where the liner 120 is positioned on top of the support member 122 (e.g., the embodiment shown in
[0049] In an embodiment where the barrier system 100 is used with a concrete floor system (e.g., the embodiments shown in
[0050] The barrier system 100 may preferably extend to or past the exterior finish 108 of the wall. In an embodiment where the exterior finish 108 is brick, the barrier system 100 may extend into a mortar joint 180 between two rows of bricks or courses (as best shown in
[0051] Referring now to
[0052] The wing 130 of the support member 122 extends from the interior side 142 of the panel 12 and into the concrete core 112, and the wing 132 extends from the exterior side 140 and into the concrete floor 152. Again, the wing 132 is shown fully encapsulated or embedded in the concrete floor 152. This may prevent any adhesive on the liner 120 from releasing during a fire.
[0053] In
[0054] With reference to
[0055] The barrier system 100 may be installed with the ICF blocks 10 by a method similar to that described above, except that the barrier system 100 is installed such that the wing 132 extends along the bottom of the rim joist 160 (as best shown in
[0056] The barrier system 100 may also be used under a crawlspace in order to allow inspection for termite mud tubes and other signs of termite activity. In an embodiment where the barrier system 100 is used under a crawlspace (not shown), a four inch clear space between the barrier system 100 and a floor system may be provided for visual inspection.
[0057] From the above description it is clear that the present inventive concept(s) is well adapted to carry out the objects and to attain the advantages mentioned herein as well as those inherent in the inventive concept disclosed herein. While exemplary embodiments of the inventive concept disclosed herein have been described for purposes of this disclosure, it will be understood that numerous changes may be made which will readily suggest themselves to those skilled in the art and which are accomplished without departing from the scope of the inventive concept disclosed herein and defined by the appended claims.