HEADREST
20170182916 ยท 2017-06-29
Inventors
Cpc classification
B60N2/859
PERFORMING OPERATIONS; TRANSPORTING
B60N2/841
PERFORMING OPERATIONS; TRANSPORTING
B60N2/844
PERFORMING OPERATIONS; TRANSPORTING
B60N2/891
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A head rest is provided that can secure backward view when it is not used, and enable adjustment of its front-and-rear position in use. A head rest is rotatable from a rearmost position to a stored position in which the head rest is tilted down forward. When the head rest is in a use range from the rearmost position to a forward adjustment limit position located in front, the tilting angle of the head rest is adjustable with in-use tilting-angle adjustment means, and the head rest can be rotated forward to the stored position and rotated backward to the rearmost position with unlock means. By contrast, when the head rest is in the stored position, forward rotation and backward rotation of the head rest are regulated with storage backward rotation regulating means, and the head rest can be rotated backward to the rearmost position with unlock means.
Claims
1. A head rest of an upward swing adjustment type supported by a head rest stay in a state of being rotatable from a rearmost position to a stored position, the head rest being in rising state at the rearmost position, the head rest being tilted forward by approximately 70 to 90 at the stored position, wherein if the head rest is in a use range, the use range is between the rear most position and a forward adjustment limit position, the head rest tilting forward by approximately 40 from the rearmost position to reach the forward adjustment limit position; a tilting angle of the head rest is adjustable by in-use tilting-angle adjustment means, and the head rest is enabled to be rotated forward to the stored position and rotated backward to the rearmost position by unlock means; and if the head rest is in the stored position; the head rest in the stored position is enabled to be rotated backward to the rearmost position by the unlock means, while backward rotation of the head rest is regulated by an in-storage backward rotation regulating means.
2. The head rest according to claim 1 comprising: a unit including a fixing member to be fixed to a head rest stay, a rotating member pin-coupled with the fixing member, a rotating member urging spring continuously urging the rotating member in a direction returning to a rearmost position, a lock plate pin-coupled with the rotating member, and a lock urging spring continuously urging the lock plate in a regulating direction; a mechanical member in which the unit and the head rest stay are coupled; a case enveloping the mechanical member; an operation member incorporated in the case; and a cushion material and a cover covering the case, wherein an in-use first locking portion provided in an external circumferential portion of the fixing member and an in-use first locked portion provided in the lock plate function as the in-use tilting-angle adjustment means, a second locking portion provided in the external circumferential portion of the fixing member and a second locked portion provided in the lock plate function as an in-use forward rotation regulating member, and a first cam provided in the operation member and a first cam contact portion provided in the lock plate, or a second cam provided in a lock regulating member pin-coupled with the fixing member and a second cam contact portion provided in the lock plate function as the unlock means.
3. The head rest according to claim 1 comprising: a unit including a fixing member to be fixed to a head rest stay, a rotating member pin-coupled with the fixing member, a rotating member urging spring continuously urging the rotating member in a direction returning to a rearmost position, a lock plate pin-coupled with the rotating member, a lock urging member continuously urging the lock plate in a regulating direction, and a lock regulating member pin-coupled with the fixing member; a mechanical member in which the unit and the head rest stay are coupled; a case enveloping the mechanical member; and a cushion material and a cover covering the case, wherein an in-use first locking portion provided in an external circumferential portion of the fixing member and an in-use first locked portion provided in the lock plate function as the in-use tilting-angle adjustment member, and a second cam provided in the lock regulating member and a second cam contact portion provided in the lock plate are function as the unlock means.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Embodiments of the head rest of the present disclosure will be explained more specifically hereinafter with reference to drawings. The following is explanation of the head rest of the present disclosure with three embodiments from the first embodiment to the third embodiment as examples, but the technical scope of the present disclosure is not limited to these embodiments, but may be properly modified. In addition, a structure described in one embodiment may be adopted in the other embodiments, as long as the structure cannot be adopted in the other embodiments.
[0021] 1. Head Rest of First Embodiment
[0022] First, a head rest of the first embodiment will be explained hereinafter.
[0023] The head rest according to the first embodiment is a head rest of an upward swing adjustment type that is supported by a head rest stay 20 in a state where the head rest is rotatable from a rearmost position (
[0024] The following is explanation of a specific configuration of the head rest according to the first embodiment. As illustrated in
[0025] 1.1 Head Rest Frame and Head Rest Stay
[0026] A head rest frame 10 has a structure in which upper ends of a pair of left and right vertical frame portions 11 are connected with a connecting portion 12 extending in the lateral direction, the vertical frame portions 11 being formed by bending a steel wire with an external diameter of 6 mm. Lower portions of the vertical frame portions 11 in the head rest frame 10 are coupled by welding with the rotating member 40. A head rest stay 20 has a structure in which upper ends of a pair of left and right vertical stay portions 21, each of which is formed by bending a steel wire in an inverted U shape in front view, are connected with a horizontal stay portion 22.
[0027] 1.2 Fixing Member
[0028] The fixing member 30 is a U-shaped member including a pair of left and right side wall portions and including an external edge portion provided with a first locking portion 31 and a second locking portion 32, and is provided with first stay inserting holes 33 in the side wall portions. Each of the first stay inserting hole 33 is formed in an elongated hole shape, to enable insertion of the horizontal stay portion 22. Each first stay inserting hole 33 may have any shape through which the horizontal stay portion 22 can be inserted, and may have a notch shape. In
[0029] The first locking portion 31 serves as a portion to lock a first locked portion 61 in the lock plate 60 described later. In the head rest according to the first embodiment, each of the side walls is provided with a plurality of first locking portions 31. Specifically, each of the side walls is provided with a plurality of (more specifically, three) in-use first locking portions 31a and one storage first locking portion 31b. The in-use first locking portions 31a serve as portions to lock the first locked portion 61, when the head rest is in the use range (for example, see
[0030] The second locking portion 32 serves as a portion to lock a second locked portion 62 in the lock plate 60 described later. The second locking portion 32 is provided on more front side than the forefront first locking portion 31a, and in a direction opposite to (to face the rear) the first locking portions 31a. For this reason, even when the head rest is going to rotate forward beyond the forward adjustment limit position, the second locked portion 62 is locked with the second locking portion 32, and the head rest cannot be rotated forward any more, unless the operation means 110 described later is operated. Specifically, the second locking portion 32 serves as a portion that functions as the in-use forward rotation regulating means together with the second locked portion 62.
[0031] Each of the first stay inserting holes 33 serves as a portion to couple and weld the horizontal stay portion 22 of the head rest stay 20 inserted therethrough. In the head rest according to the first embodiment, as illustrated in
[0032] In the head rest according to the first embodiment, a distance (see
[0033] 1.3 Rotating Member and First Coupling Pin
[0034] The rotating member 40 is formed of a U-shaped member including a pair of left and right side wall portions, each of which is provided with a second stay inserting hole 41 (see
[0035] 1.4 Lock Plate and Second Coupling Pin
[0036] The lock plate 60 is a plate-like member provided with the first locked portion 61 in the left portion and the right portion in the lower end edge thereof. The first locked portion 61 has a function of being locked with the in-use first locking portions 31a to regulate backward rotation of the rotating member 40 when the head rest is in the use range, and a function of being locked with the storage first locking portion 31b to regulate backward rotation of the rotating member 40 when the head rest is in the stored position. In other words, the first locked portion 61 not only functions as the in-use tilting-angle adjustment means together with the in-use first locking portions 31a, but also functions as the storage backward rotation regulating means together with the storage first locking portion 31b. In the head rest according to the first embodiment, projecting pieces are provided to project to the left and the right from the lower end portion of the lock plate 60, and the lower end surfaces serve as the first locked portions 61. The upper end surface of each projecting piece functions as the second locked portion 62 to be locked with the second locking portion 32 as described above. In other words, the second locked portion 62 functions as the in-use forward rotation regulating means together with the second locking portion 32. The second coupling pin 70 is configured to rotatably couple the lock plate 60 with the rotating member 40. For this reason, the lock plate 60 is in a state of being rotatable with respect to the rotating member 40 about the center line C2 (see
[0037] 1.5 Rotating Member Urging Spring and Lock Urging Spring
[0038] The rotating member urging spring 80 is configured to continuously urge the rotating member 40 in a direction of returning to its initial position (see
[0039] 1.6 Case
[0040] The case 100 is a member to envelope the mechanical member formed of the fixing member 30 and the rotating member 40 and the like. As illustrated in
[0041] In the head rest according to the first embodiment, the case 100 is of a left-and-right division type formed of the left case 101 and the right case 102. A division end (the division end of the right case 102 in the head rest of the first embodiment) of the case 100 is provided with a plurality of small projections 100a. These small projections 100a are brought into close contact with the internal surface of the surface layer portion of the other case (the left case 101 in the head rest of the first embodiment) and held thereon, when the left case 101 and the right case 102 are assembled.
[0042] Each of internal upper portions of the left case 101 and the right case 102 is provided with a fitting groove 100b including a pair of front and rear wall portions. The head rest frame 10 is fitted into the fitting grooves 100b, and the front surface and the rear surface of the head rest frame 10 including the connecting portion 12 are brought into close contact with the front and rear wall portions of the fitting grooves 100b. With this structure, the left case 101 and the right case 102 are connected through the connecting portion 12, by mounting the left case 101 and the right case 102 to the head rest frame 10 from the left and the right, respectively.
[0043] In addition, the left case 101 and the right case 102 are also coupled with the first coupling pin 50 as described above, and coupled also with the head rest frame 10 and the cushion sheet 120 as described later. In addition, a fall stopper is provided, if necessary. With this structure, the case 100 after assembling has a structure that is not easily separated, for example, even when a strong impact is applied or the like.
[0044] 1.7 Operation Means
[0045] The operation means 110 is configured to forcibly move the lock plate 60 in the unlock direction, to release the lock of the first locked portion 61 with the in-use first locking portions 31a and release the lock of the second locked portion 62 with the second locking portion 32, when the head rest is in the use range, and release the lock of the first locked portion 61 with the storage first locking portion 31b when the head rest is in the stored position. In the head rest according to the first embodiment, the operation means 110 is formed of a bar-shaped portion 111 including a distal end portion provided with a first cam 111a, and a push button 112 provided on the proximal end side of the bar-shaped portion 111. The operation means 110 is attached to an operation means attachment hole 100e provided in a side surface of the case 100, through a cylindrical holder 130. The inside of the cylindrical holder 130 contains an operation means urging spring 140 to press the operation means 110 inserted therein outward (a direction in which the first cam 111a does not act on a first cam contact portion 63 described later).
[0046] The operation means 110 operates as illustrated in
[0047] 1.8 Cushion Sheet
[0048] As illustrated in
[0049] 1.9 Operation of Head Rest of First Embodiment
[0050] The mechanical member of the head rest according to the first embodiment is formed by coupling by welding the horizontal stay portion 22 to the fixing member 30, in the state where the horizontal stay portion 22 of the head rest stay 20 is inserted into the first stay inserting holes 33 of the fixing member 30 and the second stay inserting holes 41 in the rotating member 40. With the structure, the head rest according to the first embodiment not only includes features of both the folding type and the back-and-forth adjustable type, but also has a structure in which the head rest is not rotated forward unless the operation means 110 is operated.
[0051] Specifically, as illustrated in
[0052] As described above, when the head rest is in the use range (between the rearmost position and the forward adjustment limit position), the horizontal stay portion 22 of the head rest stay 20 abuts against the front end portion of each second stay inserting hole 41, or the first locked portion 61 is locked with the first locking portion 31a, to regulate backward rotation of the head rest, while forward rotation of the head rest is not regulated (the head rest is rotatable forward without operation of the operation means 110). However, when the head rest in the forward adjustment limit position (see
[0053] When the head rest is not used, the operation means 110 (see
[0054] 2. Head Rest of Second Embodiment
[0055] The following is explanation of a head rest of the second embodiment.
[0056] The head rest according to the second embodiment is of an upward swing adjustment type that includes features of both the folding type and the back-and-forth adjustable type, in the same manner as the head rest of the first embodiment. Like the first embodiment, the head rest of the second embodiment also includes the in-use tilting-angle adjustment means, the in-use forward rotation regulating means, the storage backward rotation regulating means, and the unlock means, and corresponds to the head rest regulating forward rotation in use described above. The head rest of the second embodiment is the same as the head rest of the first embodiment, in that the in-use first locking portions 31a in the fixing member 30 and the first locked portion 61 in the lock plate 60 function as the in-use tilting-angle adjustment means, the second locking portion 32 in the fixing member 30 and the second locked portion 62 in the lock plate 60 function as the in-use forward rotation regulating means, the storage first locking portion 31b in the fixing member 30 and the first locked portion 61 in the lock plate 60 function as the storage backward rotation regulating means, and the first cam contact portion 63 in the lock plate 60 and the first cam 111a in the operation means 110 function as the unlock means. However, the head rest of the second embodiment is different from the head rest of the first embodiment in the details of the unlock means. In the head rest of the second embodiment, when the head rest is in the use range, constituent elements other than the first cam contact portion 63 and the first cam 111a also function as the unlock means.
[0057] The following is specific explanation the difference. As illustrated in
[0058] The head rest according to the second embodiment is in a state in which the position of the head rest can be adjusted forward, in the same manner as the head rest of the first embodiment, in a range from the rearmost position illustrated in
[0059] In the head rest according to the second embodiment, when the head rest reaches the forward adjustment limit position as illustrated in
[0060] In addition, when the head rest in the forward adjustment limit position is rotated further forward, as illustrated in
[0061] 3. Head Rest of Third Embodiment
[0062] The following is explanation of a head rest of the third embodiment.
[0063] The head rest according to the third embodiment is of an upward swing adjustment type including features of both the folding type and the back-and-forth adjustable type, in the same manner as the head rests of the first embodiment and the second embodiment. However, the head rest of the third embodiment includes no in-use forward rotation regulating means, but includes the in-use tilting-angle adjustment means, the storage backward rotation regulating means, and the unlock means, and corresponds to the head rest not regulating forward rotation in use. In addition, each of the head rests of the first embodiment and the second embodiment includes the operation means 110 and includes the first cam contact portion 63 in the lock plate 60 and the first cam 111a in the operation means 110 as the unlock means, but the head rest of the third embodiment includes only the second cam contact portion 64 in the lock plate 60 and the second cam 151 in the lock regulating member 150. Besides, although each of the head rests of the first embodiment and the second embodiment has the structure in which the head rest in the stored position cannot be rotated forward any more, the head rest according to the third embodiment has a structure in which the head rest in the stored position can be rotated further forward to the unlock position beyond the stored position.
[0064] This point will be specifically explained hereinafter. The head rest according to the third embodiment includes neither second locking portion 32 nor second locked portion 62 serving as the in-use forward rotation regulating means, and the head rest in the forward adjustment limit position illustrated in
[0065] The head rest according to the third embodiment includes the lock regulating member 150, as illustrated in
[0066] The head rest according to the third embodiment described above includes no operation means 110, and has a structure in which the head rest in the use range or the stored position is once rotated to the unlock position in a more front position than the stored position, to return the head rest to the rearmost position illustrated in
[0067] 4. Use
[0068] As described above, the head rest of the present disclosure enhances safety and reduces the cost and the weight, as well as including features of both the folding type and the back-and-forth adjustable type, and thus can be suitably adopted as a head rest provided in the upper portion of the seat of transportation means such as automobiles.
[0069] As described above, the present disclosure provides a head rest that is tilted down forward to be substantially horizontal when the head rest is not used, to secure the backward view of the driver or the like, and enable adjustment of its front-and-rear position (tilting angle) in an optimum position when the head rest is used. The present disclosure also provides a head rest with excellent safety, reduces the cost by processing the constituent members of the head rest by ordinary press, and reduces the weight by thinning the constituent members of the head rest.