TOILET BOWL UNIT

Abstract

A toilet bowl unit includes a toilet bowl with an inner toilet bowl surface having an upper peripheral portion, a central peripheral portion and a lower sump portion. A peripheral slot separates a lower edge of the upper peripheral portion from an upper edge of the central peripheral portion. A peripheral water channel is concealed inside the toilet bowl unit and has a side wall which is a weir over which water may flow into the peripheral slot. The slot has a discharge opening which is substantially horizontal at the rear and sides of the inner toilet bowl surface (for discharging a curtain of water) and includes at least one serpentine portion at the front of the inner toilet bowl surface (for discharging a jet of water). The horizontal portion(s) of the discharge opening are positioned just below a seat platform surface in order to minimize the unwashed area at the top of the inner toilet bowl surface.

Claims

1. A toilet bowl unit comprising: a toilet bowl with an inner toilet bowl surface having an upper peripheral portion, a central peripheral portion and a lower sump portion; a peripheral slot which separates a lower edge of the upper peripheral portion from an upper edge of the central peripheral portion; and a peripheral water channel which is concealed inside the toilet bowl unit and has a side wall which is a weir over which water may flow into the peripheral slot.

2. A toilet bowl unit according to claim 1, wherein the peripheral water channel is located radially outwards of an outer toilet bowl surface of the toilet bowl.

3. A toilet bowl unit according to claim 1, wherein the weir is located radially outwards of the outer toilet bowl surface of the toilet bowl.

4. A toilet bowl unit as claimed in claim 1, wherein the peripheral slot is annular.

5. A toilet bowl unit as claimed in claim 1, wherein the peripheral slot faces downwards and radially inwards into the toilet bowl.

6. A toilet bowl unit as claimed in claim 1, wherein the lower edge of the upper peripheral portion is stepped radially inwards from the upper edge of the central peripheral portion by 1 to 10 mm.

7. A toilet bowl unit as claimed in claim 1, wherein the peripheral slot has a depth between a roof and a floor of the slot at the discharge opening of the slot of between 1 mm and 10 mm.

8. A toilet bowl unit as claimed in claim 7, wherein the depth of the slot at all measurement points around the periphery of the inner toilet bowl surface does not vary by more than plus or minus 3 mm from an average slot depth value.

9. A toilet bowl unit as claimed in claim 1, wherein the discharge opening of the peripheral slot is substantially horizontal around at least 50% of the periphery of the inner toilet bowl surface.

10. A toilet bowl unit as claimed in claim 1, wherein the discharge opening of the peripheral slot includes at least one local downward deflection of the discharge opening.

11. A toilet bowl unit as claimed in claim 10, wherein the or each local downward deflection is a serpentine downward deflection.

12. A toilet bowl unit as claimed in claim 10, wherein the or each local downward deflection is defined by a lobe of the lower edge of the upper peripheral portion which projects down below substantially horizontal portion(s) of the discharge opening of the peripheral slot.

13. A toilet bowl unit as claimed in claim 10, wherein the or each local downward deflection is positioned in the front half of the toilet bowl.

14. A toilet bowl unit as claimed in claim 10, wherein said at least one local downward deflection comprises first and second local downward deflections positioned at the front of the toilet bowl on respective sides of the toilet bowl.

15. A toilet bowl unit as claimed in claim 14, wherein the first and second local downward deflections are symmetrically positioned relative to a front to rear axis of the toilet bowl.

16. A toilet bowl unit as claimed in claim 10, wherein at the or each local downward deflection of the discharge opening a corresponding portion of the weir of the peripheral water channel has a locally reduced height.

17. A toilet bowl unit as claimed in claim 1, wherein the toilet bowl unit has a top surface which is a seat platform surface for supporting a toilet seat, and substantially horizontal portion(s) of the discharge opening of the peripheral slot are positioned 10 to 25 mm below the seat platform surface.

18. A toilet bowl unit as claimed in claim 1, wherein, at the discharge opening of the slot, the upper edge of the central peripheral portion of the inner toilet bowl surface has a greater radius of curvature in the vertical plane than the lower edge of the upper peripheral portion.

19. A toilet bowl unit as claimed in claim 1, comprising: a base unit which provides the central peripheral portion and the lower sump portion of the inner toilet bowl surface; and a top unit which provides the upper peripheral portion of the inner toilet bowl surface; wherein the top unit is joined to the base unit and the peripheral water channel is provided between the top unit and the base unit.

20. A toilet bowl unit as claimed in claim 19, wherein the top unit comprises a plate having an aperture surrounded by a downwardly-depending annular wall which provides the upper peripheral portion of the inner toilet bowl surface.

21. A toilet bowl unit as claimed in claim 1, wherein an inlet at the rear of the toilet bowl unit communicates with a manifold which communicates with two arms of the peripheral water channel.

22. A toilet bowl unit as claimed in claim 1, wherein the floor of the peripheral water channel is substantially horizontal in the circumferential direction of the toilet bowl.

23. (canceled)

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Embodiments of the disclosure will now be described, by way of example only, with reference to the accompanying drawings.

[0042] FIGS. 1 to 3 show a left half of a toilet bowl unit of a first embodiment in side view, rear perspective view and front perspective view.

[0043] FIGS. 4 to 6 show a right half of the toilet bowl unit in side view, rear perspective view and front perspective view.

[0044] FIGS. 7 to 13 show the whole toilet bowl unit in rear perspective view, front perspective view, rear view from above, side view, other side view, front view and rear view.

[0045] FIG. 14 is a plan view of the toilet bowl unit and shows the cutting lines for the sectional views of FIGS. 16 to 29.

[0046] FIG. 15 is an underneath plan view of the toilet bowl unit.

[0047] FIGS. 16 to 29 are sectional views of the toilet bowl unit.

[0048] FIGS. 30 to 33 show the base unit of the toilet bowl unit (i.e. the toilet bowl unit omitting the top unit in the form of a lid or cover) as a plan view, rear perspective view, front perspective view and rear view from above.

[0049] FIGS. 34A and 34B show the base unit in perspective and plan view so as to show more clearly the locations of the supports or upright projections on the weir wall which support the underside of the top unit.

[0050] FIGS. 35A, 35B and 35C show the water channel and a lobe of the toilet bowl unit and are a perspective view, a perspective sectional view and an enlarged sectional view.

[0051] FIGS. 36A, 36B and 36C show the water channel at a position where the water discharge slot is horizontal and is arranged to produce a curtain of water and are a perspective view, a perspective sectional view and an enlarged sectional view.

[0052] FIGS. 37A, 37B and 37C are similar to FIGS. 36A, 36B and 36C but show how the radius of curvature of upper and lower edges of the discharge opening of the slot are arranged to draw the curtain of water down onto the toilet bowl surface.

[0053] FIGS. 38A, 38B and 38C are line drawings produced from photographs showing a flush test using colored sawdust on a prior art toilet of the traditional type having an overhanging rim channel.

[0054] FIGS. 39A, 39B and 39C are line drawings produced from photographs showing a flush test using colored sawdust on a prior art toilet of the rimless type.

[0055] FIGS. 40A, 40B and 40C are line drawings produced from photographs showing a flush test using colored sawdust on a toilet having a toilet bowl unit in accordance with the present disclosure.

[0056] While the invention is susceptible to various modifications and alternative forms, specific embodiments are shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the drawings and detailed description thereof are not intended to limit the invention to the particular form disclosed but, on the contrary, the invention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.

DETAILED DESCRIPTION

[0057] An embodiment of a toilet bowl unit in accordance with the present disclosure is shown in the Figures. The toilet bowl unit 1 as illustrated is of the wall-mounted type, but the present disclosure may be applied to any type of toilet including to floor-mounted toilets (pedestal toilets). Also, the toilet bowl unit 1 as illustrated is of the European type in that it does not have a sump jet, but the present disclosure may be applied to any type of toilet including siphonic (e.g. American) type toilets which do have a sump jet.

[0058] The toilet bowl unit 1 is illustrated prior to a toilet seat being fitted to the top of the unit 1 and prior to the unit 1 being connected to a source of water such as a tank and prior to the sump outlet being connected to a sewer or the like. These actions would be performed in order to produce a working toilet.

[0059] The toilet bowl unit 1 can be made using standard chinaware materials and techniques. Molds are used to form a base unit 200 and a top unit 300 and these two components are joined together during the manufacturing process to form the final toilet bowl unit 1 as a one-piece product.

[0060] The toilet bowl unit 1 includes a toilet bowl 101 having an inner toilet bowl surface 102 which may be considered as being divided in the vertical direction into an upper annular portion 103, a central annular portion 104 and a lowermost sump portion 105.

[0061] The base unit 200 comprises an outer wall 201 which is generally U-shaped in horizontal cross-section and which is positioned around an inner toilet bowl wall 202. The inner surface of the toilet bowl wall 202 provides the central portion 104 and the lowermost sump portion 105 of the overall inner toilet bowl surface 102. The outer surface of the toilet bowl wall 202 provides an outer toilet bowl surface 106.

[0062] The top unit 300 comprises a plate 301 which sits on top of and is joined to the top of the base unit 200. The top unit 300 has a top surface 302 onto which a toilet seat may be fitted and a central aperture 303 which supports a downwardly-projecting annular wall 304 which projects down below the level of the plate 301. The annular inner surface of the wall 304 provides the upper portion 103 of the overall inner toilet bowl surface 102.

[0063] An annular lower edge 305 of the wall 304 is spaced above and slightly radially inwards of a corresponding shaped upper annular edge 203 of the toilet bowl wall 202 at the top of the central portion 104.

[0064] Thus there is an annular slot 400 defined between the top unit 300 and the base unit 200 between the edge 305 and the edge 203.

[0065] The rear and the sides of the slot 400 are horizontal, but at the front of the toilet bowl 101 the slot 400 has a sinuous or serpentine form at two positions. The horizontal portions of the slot 400 are arranged to produce a generally uniform curtain of water during a flushing operation, and the serpentine portions are arranged to produce two streams or jets. The curtain of water serves to wash clean the inner toilet bowl surface 102. The two streams collide and produce a plume of water which is intense enough to flush away the contents in a sump 204. The flushed waste then exits the toilet bowl unit 1 via a sump outlet 205.

[0066] The base unit 200 has a rear inlet 206 for receiving flushing water such as from a tank or cistern. The inlet 206 leads to a manifold 207 which splits the water into two flows and directs the flows into two semi-circular arms 208, 209 of an annular water channel 210 which is concealed inside the toilet bowl unit 1 by virtue of the top unit 300 having been fitted as a lid or cover onto the top of the base unit 200 during the manufacturing process.

[0067] The annular water channel 210 is shaped like a trough and its annular floor is generally horizontal. It is radially outwards of the outer toilet bowl surface 106 and is positioned between the toilet bowl wall 202 and the outer wall 201 of the base unit 200. A radially inner side wall 211 of the channel 210 functions as a weir because, during flushing, water spills over the top of the wall 211 and flows radially inwards and downwards through the slot 400 to enter the toilet bowl 101 as a curtain of water.

[0068] The wall 211 has two openings or gaps 212 (see FIGS. 31 to 33) at the front of the toilet bowl 101. The openings 212 extend down to the floor level of the channel 210 and are symmetrically positioned on respective sides of the toilet bowl unit 1 relative to a front to rear longitudinal axis of the toilet bowl unit 1.

[0069] The openings 212 produce streams or jets of water during flushing, as will be explained in more detail later. The two streams pass through the slot 400 but are more powerful than the curtain of water which exits the horizontal portions of the slot 400.

[0070] Supports 213 project upwards from the wall 211 above the level of the horizontal top or weir surface of the wall 211 and support the underside of the plate 301. The Figures show seven supports 213. At the front of the toilet bowl 101 there are four supports 213, with two supports 213 being positioned on respective sides of each of the two openings 212. Thus, each opening 212 is defined between two supports 213. At the rear of the toilet bowl 101 there are three supports 213, including a central support 213 which is positioned on top of a central splitter portion 214 of the wall 211 which helps the manifold 207 to split the incoming water into two flows for the water channel arms 208, 209. The central rear support 213 is shaped so as not to impede excessively the water flowing over the splitter 214 to form the water curtain at the rear of the toilet bowl 101.

[0071] The openings 212 are hidden from view because the wall 304 of the top unit 300 includes two front lobes 306 which project down below the level of the horizontal side and rear portions of the wall 304. The lobes 306 are symmetrically positioned on the two sides of the toilet bowl 101 and the lower edge 305 at the lobes 306 is serpentine so as to give the slot 400 an aesthetically pleasing appearance. The wall 304 does include a horizontal front portion between the lobes 306 but this portion is of short length and the two lobes 306 effectively appear to blend into one another.

[0072] Where the lobes 306 are not present, and where the water simply flows from the channel 210 and over the top of the weir wall 211 (e.g. as in FIGS. 21 to 29), the roof and floor of the slot 400 are generally parallel and form a passageway that is usually at an angle of 25 to 30 degrees to the horizontal (see FIG. 36C).

[0073] At the center of a lobe 306 (see FIG. 35C), the water flows from the channel 210 through an opening 212 and into a lowermost part of the slot 400 where, again, the roof and the floor of the slot 400 are generally parallel and form a passageway that slopes downwards and radially inwards into the toilet bowl 101.

[0074] At positions of the slot 400 between these two extremes, such as in FIGS. 16, 19 and 20, the passageway of the slot has a generally dog-legged configuration as the water flows over the weir, downwards and then radially inwards and downwards as the water navigates its way behind the lobe 306 and out into the toilet bowl 101.

[0075] The exit or discharge opening 401 of the slot 400 usually has a height (depth from floor to roof of the opening) of 3 to 5 mm (see FIG. 36C). This gives the slot 400 a slim and uniform appearance.

[0076] Where the slot 400 produces a curtain of water at the horizontal portions of the slot, the radius of curvature of the lower edge 305 is usually 8 to 10 mm, and the radius of curvature of the upper edge 203 is usually 2 to 3 mm (see FIG. 37C). This helps the curtain of water, as it exits the opening 401, to cling to the wall of the central portion 104 as it flows down into the toilet bowl 101. In this way, the curtain of water can wash clean substantially all of the wall surface of the central portion 104.

[0077] The water streams which flow out of the slot 400 from underneath the two lobes 306 are powerful enough to leave the toilet bowl surface 102 and project into the central volume of the toilet bowl 101 in a generally rearwards and downwards direction. The two water streams collide to form a plume of water which drops down into the sump 204 to flush waste matter and water out of the sump 204 and through the sump outlet 205.

[0078] Because the slot 400 is annular and because water issues from the slot outlet 401 at all points around the circumference of the slot 400, the issued water (water curtain and water streams) washes clean all of the inner toilet bowl surface 102 that is below the level of the slot 400.

[0079] With the toilet bowl unit 1, in order to minimize the area of inner toilet bowl surface 102 which is not washed with water, because it is above the level of the slot 400, the height of the lower edge 305 below the top surface 302 of the plate 301 is usually set to be 18 to 20 mm (see FIG. 36C).

[0080] The slot angle of 25 to 30 degrees below the horizontal (see FIG. 36C) helps to direct the water downwards as well as radially inwards. This configuration helps to reduce splashing of the water out of the toilet bowl 101 during flushing.

[0081] The lower edge 305 is stepped radially inwards from the upper edge 203 (see FIG. 36C) by usually 2 to 5 mm. This gives the inner toilet bowl surface 102 an almost smooth appearance when viewed from a distance because the overhang (inward step) of the lower edge 305 is barely visible. It also improves visibility of the toilet bowl 101 when it is being manually cleaned by an operative and makes it less likely that any portion of the surface 102 will miss being scrubbed clean.

[0082] The water channel 210 is capped by the top unit 300 (see FIG. 35C) and has a typical width of 15 to 45 mm (including the opening 212 shown in FIG. 35C), and a typical height (depth) of 20 to 55 mm. The same height (depth) is used at other positions around the circumference of the toilet bowl 101 (e.g. see FIG. 36C) but the width of the channel 210 is less where the side wall 211 is present to form the discharge weir. The height (depth) may be greater (say the 55 mm value) at the rear of the toilet bowl unit 1 and may be lesser (say the 20 mm value) at the front of the toilet bowl unit 1. However, whilst the floor of the channel 210 may slope upwards to some extent from the rear to the front, the floor is generally flat or level on a macro scale.

[0083] A flush test is shown being performed on three toilets in FIGS. 38A to 40C.

[0084] The toilet being tested in FIGS. 38A, 38B and 38C is a prior art toilet of the traditional type having an overhanging rim channel. In FIG. 38A, colored sawdust has been applied inside the toilet bowl to simulate a used toilet. In FIG. 38B, the flushing occurs. FIG. 38C shows the completion of the test after the flushing has finished. From FIG. 38C, it may be seen that the toilet bowl surface below the overhanging rim channel is clean, but that the tall side wall T1 of the overhanging rim channel is still covered with sawdust.

[0085] The toilet being tested in FIGS. 39A, 39B and 39C is a prior art toilet of the rimless type. In FIG. 39A, colored sawdust has been applied inside the toilet bowl to simulate a used toilet. In FIG. 39B, the flushing occurs. FIG. 39C shows the completion of the test after the flushing has finished. From FIG. 39C, it may be seen that the toilet bowl surface below the annular ledge for guiding the flushing water is clean, but that the annular wall T2 above the guiding ledge is still covered with sawdust. Also, the water distribution feature at the rear of the guiding ledge is still covered with sawdust. In real life, the complex shape of the water distribution feature can make it difficult to keep it fully clean with manual cleaning.

[0086] The toilet being tested in FIGS. 40A, 40B and 40C is a toilet having a toilet bowl unit 1 in accordance with the present disclosure. In FIG. 40A, colored sawdust has been applied inside the toilet bowl to simulate a used toilet. In FIG. 40B, the flushing occurs. FIG. 40C shows the completion of the test after the flushing has finished. From FIG. 40C, it may be seen that the toilet bowl surface below the annular flushing slot is clean. The height of the rim, in the form of the downwardly-projecting wall and the lobes 306 of the top unit, is sufficiently small or shallow that the rim did not pick up any splattered sawdust at the beginning of the test during the sawdust-application phase. In real life, this means that the overall toilet bowl unit 1 is likely to remain inherently clean simply through flushing of the toilet. The need for manual cleaning is reduced.

[0087] Also, it has been found during tests of the toilet bowl unit 1 that the water flow (water curtain and water streams) during flushing rapidly becomes quieter than for prior art toilet bowl designs. In other words, the average noise level during the flush cycle is less.

[0088] It will be recognized that the various features, aspects and embodiments described and illustrated herein may be used in any convenient combination and constitute part of the invention.