ARTICLE OF FOOTWEAR WITH IMPROVED STRUCTURE
20170181501 · 2017-06-29
Assignee
Inventors
- Gérard GAUTIER (Yens, CH)
- Béatrice BOUCHER (Chilly, FR)
- Frédéric CRETINON (Metz-Tessy, FR)
- Frédéric GIACOBONE (Annecy, FR)
- René Borel (Saint-Sylvestre, FR)
- Benjamin GRENET (Moye, FR)
Cpc classification
A43B19/00
HUMAN NECESSITIES
International classification
A43B23/04
HUMAN NECESSITIES
A43B13/12
HUMAN NECESSITIES
Abstract
An article of footwear that includes a first envelope extending lengthwise from a rear end to a front end, widthwise between a lateral side and a medial side, and heightwise from a bottom to a top end, the first envelope demarcating a volume for receiving a foot, the article of footwear including a second envelope extending lengthwise from a rear end to a front end, widthwise between a lateral side and a medial side, and heightwise from a bottom to a top end, the second envelope demarcating a volume for receiving a foot, the first envelope and the second envelope being arranged opposite one another. In the area of at least one subdivision, the article of footwear includes an intermediate component deformable elastically and reversibly, the intermediate component being arranged between the first envelope and the second envelope.
Claims
1-17. (canceled)
18. Article of footwear comprising: a first envelope extending lengthwise from a rear end to a front end, widthwise between a lateral side and a medial side, and heightwise from a bottom to a top end, the first envelope demarcating a volume configured to receive a foot of a wearer; a second envelope extending lengthwise from a rear end to a front end, widthwise between a lateral side and a medial side, and heightwise from a bottom to a top end, the second envelope demarcating a volume configured to receive the foot of the wearer; the first envelope and the second envelope being arranged opposite one another; and in an area of at least one subdivision of the article of footwear, a reversibly elastically deformable intermediate component arranged between the first envelope and the second envelope.
19. Article of footwear according to claim 18, further comprising: a reinforcement, the reinforcement comprising a bottom, at least one lateral arm extending from the bottom to a free end in a direction away from the bottom, the free end having a keeper, at least one medial arm extending from the bottom to a free end in a direction away from the bottom, the free end having a keeper, and at least one lace extending through the keepers.
20. Article of footwear according to claim 21, wherein: the lateral arm and the medial arm are at least partially arranged between the first envelope and the second envelope, and in that the keepers are arranged outside of the first envelope and also outside of the second envelope.
21. Article of footwear according to claim 18, wherein: the intermediate component is a tongue, the tongue being located in an area of the top ends of the first and second envelopes, the tongue extending lengthwise from a rear end to a front end, widthwise between a lateral side and a medial side, and depthwise between a bottom and a top.
22. Article of footwear according to claim 21, wherein: the rear end of the tongue is affixed to the first envelope and/or to the second envelope, a substantial portion of the remainder of the tongue being detached from the first envelope and/or from the second envelope.
23. Article of footwear according to claim 21, further comprising: a lacing portion; and the tongue extends beneath the lacing portion.
24. Article of footwear according to claim 21, wherein: the tongue comprises a layer of elastically deformable synthetic material.
25. Article of footwear according to claim 21, wherein: at least one of the first and second envelopes has folds in an area of the lateral side and/or of the medial side of the tongue.
26. Article of footwear according to claim 18, further comprising: a sole assembly; the intermediate component is a portion of the sole assembly, the portion of the sole assembly being located in an area of respective bottoms of the first and second envelopes; and the portion of the sole assembly extends lengthwise from a rear end to a front end, widthwise between a lateral side and a medial side, and depthwise between a bottom and a top.
27. Article of footwear according to claim 26, wherein: the intermediate component extends opposite the entirety of the bottoms of the first and second envelopes.
28. Article of footwear according to claim 26, wherein: the intermediate component extends opposite the bottoms of the first and second envelopes.
29. Article of footwear according to claim 26, wherein: the intermediate component is affixed to the first envelope and/or to the second envelope.
30. Article of footwear according to claim 26, wherein: the intermediate component comprises a layer of elastically deformable synthetic material.
31. Article of footwear according to claim 26, further comprising: a wear layer and at least one intermediate layer located between the wear layer and the bottoms of the envelopes; and the wear layer and the intermediate layer form the sole assembly.
32. Article of footwear according to claim 26, further comprising: a wear layer directly affixed to a bottom of an envelope.
33. Article of footwear according to claim 18, wherein: for the first envelope, at least a portion of the yarns comprises at least one hot melt filament.
34. Article of footwear according to claim 18, wherein: for the second envelope, at least a portion of the yarns comprises at least one hot melt filament.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Other characteristics and advantages of the invention will be better understood from the description which follows, with reference to the annexed drawings illustrating, by way of non-limiting embodiments, how the invention can be made, and in which:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
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[0032]
[0033]
DETAILED DESCRIPTION
[0034] The first embodiment described below relates, for example, to an article of footwear for walking or running on flat or mountainous terrain. However, the first embodiment is applicable to other fields, such as those mentioned above.
[0035] The first embodiment is described below with reference to
[0036] As shown in
[0037] As shown, the upper of the shoe 1 comprises a lower portion 10, provided to surround the foot, and has no upper portion. Alternatively, however, a shoe may be envisioned to include both a lower portion and an upper portion, the latter being provided to surround the ankle and possibly the lower leg.
[0038] According to the first embodiment described, the shoe 1 extends heightwise from a bottom 12 to a top end 13, that is to say, up to the free end of the lower portion 10 or of the shoe 1. The bottom is a subdivision of the shoe, on which the foot takes support.
[0039] The shoe 1 is structured to allow good foot rolling movement during walking, transmission of sensory information and forces when taking support or jump landing. Therefore, the shoe 1, or article of footwear, is relatively flexible.
[0040] As described in detail below, the shoe 1 comprises a first envelope 21 extending lengthwise along the longitudinal direction L, from a rear end 24 to a front end 25, widthwise along the transverse direction W, between a lateral side 26 and a medial side 27, and heightwise from a bottom 28 to a top end 29. This enables the first envelope to surround and support the foot of the user. For its construction, the first envelope includes yarns linked to one another mechanically, as will be explained below. Also, at least a portion of the yarns of the first envelope comprises at least one hot-melt filament, as will also be explained below.
[0041] According to the first embodiment, and in a non-limiting manner, the yarns of the first envelope comprising at least one hot-melt filament are distributed over the entire first envelope 21, and the melting of the yarns contributes, to a greater or lesser extent, depending on their quantity and concentration, to the strength and/or the adhesion and/or the abrasion resistance of the first envelope. In fact, the melting enables the first envelope 21 to retain its shape by itself. It can be said that the first envelope 21 is a unitary component, on the one hand, and that it can form a self-supporting component, on the other hand, giving shape to the shoe, to a greater or lesser extent, as a function of the quantity/concentration of the yarns. Accordingly, the first envelope 21 provides or contributes to providing shape to the shoe 1. In other words, the rear end 24, the front end 25, the lateral side 26, and a medial side 27, the bottom 28 and the top end 29 of the first envelope demarcate the rear end 4, the front end 5, the lateral side 6, and a medial side 7, the bottom 12 and the top end 13, respectively, of the article of footwear or shoe 1. The minimalist structure used for the envelope 21 ensures simplicity, lightness, and many other advantages, as will be seen below.
[0042] Without limitation, and still according to the first embodiment of the invention, the shoe 1 also includes a second envelope 31 extending lengthwise along the longitudinal direction L, from a rear end 34 to a front end 35, widthwise along the transverse direction W, between a lateral side 36 and a medial side 37, and heightwise from a bottom 38 to a top end 39. The second envelope 31 also covers the foot, in the same fashion as the first envelope 21. The second envelope 31 is arranged outside of the first envelope 21 and, thereby, indirectly covers the foot. The final shape of the shoe 1 is provided by both the first envelope 21 and the second envelope 31. The first envelope 21 and second envelope 31 are arranged opposite one another.
[0043] Still in the context of the invention, the second envelope 31 comprises yarns linked to one another mechanically. Here again, for the second envelope, at least a portion of the yarns comprises at least one hot-melt filament, as explained below. The yarns comprising at least one hot-melt filament are distributed over the entire second envelope 31, and the melting of the yarns contributes, to a greater or lesser extent, depending on their quantity and concentration, to the strength and/or the adhesion and/or the abrasion resistance of the second envelope. Here again, the melting enables the second envelope 31 to retain its shape by itself. It can be said that the second envelope 31 is a unitary component, on the one hand, and that it can form a self-supporting component, on the other hand, giving shape to the shoe, to a greater or lesser extent, as a function of the quantity/concentration of the yarns. Accordingly, the second envelope 31 also provides or contributes to providing shape to the shoe 1. In other words, the rear end 34, the front end 35, the lateral side 36, and a medial side 37, the bottom 38 and the top end 39 of the second envelope 31 also demarcate the rear end 4, the front end 5, the lateral side 6, and a medial side 7, the bottom 12 and the top end 13, respectively, of the article of footwear or shoe 1. The minimalist structure used for the envelope 31 ensures simplicity, lightness, and many other advantages, as will be seen below.
[0044] To better highlight the specificities of the invention, it is useful to describe how the envelopes 21, 31 are manufactured. This is done below with reference to
[0045] As initially shown schematically in
[0046] The sleeve 41 makes it possible to manufacture the envelopes 21, 31 in one piece. Here, the first envelope 21 and second envelope 31 are coextensive. This simplifies the manufacture by reducing the number of components and the time required for implementation.
[0047] The association of the yarns used to make the sleeve 41, and therefore the envelopes 21, 31, is presented with reference to
[0048] The sleeve 41 is manufactured, for example, with a flat knitting machine, which makes it possible to vary the cross section, that is to say, the diameter of the sleeve, to make shape variations for the heel, to create openings for passage of the laces, to vary the thickness of the wall of the sleeve, or in particular to vary the tightening of the loops. In fact, the flat knitting machine provides a wide range of adjustment possibilities, and it is adapted to make sleeves of all sizes, whether in diameter or in length. As such, the flat knitting machine is more practical than the circular knitting machine. Indeed, the circular knitting machine works on a reduced range in the area of the sleeve diameter. It is therefore necessary to use a plurality of different circular knitting machines to make a complete line of sleeves 41, that is to say, a complete line of shoes encompassing all shoe sizes, where a single flat knitting machine would be sufficient. In the end, a flat knitting machine makes it possible to make one or more three-dimensional envelopes, with all desired features, and to the desired shoe size.
[0049] A yarn within the context of the invention will next be defined.
[0050] First, the yarn may be a monofilament obtained, for example, by extruding a hot-melt synthetic material, such as polyamide, polyurethane, polyethylene, or any equivalent or similar material. The production of a filament is continuous, in a way comparable to silk filament produced by a spider. The filament may be mono-component or mono-material, in the sense that its transverse cross section is uniform. But the filament may also be multi-component, e.g., bi-component. In this latter case, a transverse cross section of a filament shows a core comprised of a first material, and a peripheral envelope surrounding the core, such envelope being comprised of a second material. Each material may be hot-melt, or only one material may be hot-melt. If both materials are hot-melt, their melting temperatures are different.
[0051] Next, the yarn may be multi-filament. In this case, it is obtained by associating a plurality of filaments. Such an association is schematically shown in
[0052] Furthermore, the yarn may be obtained in the form of a fiber mesh. Here, a fiber is a filament of limited length. The fibers are associated in tight contact to form the mesh, by any known technique, and especially by twisting. Fibers, especially natural fibers such as cotton, are traditionally kept together by friction. However, for the invention, the fibers are kept together either by friction or a combination of friction and melt-adhesion, or yet entirely by adhesion, because the invention uses hot-melt materials.
[0053] Having generally presented the structure of the sleeve 41, its use for the manufacture of the shoe 1 can now be explained below. However, to remain in the context of the first embodiment, it is useful to first explain that the article of footwear 1, or shoe, includes a reinforcement 51. It is shown more clearly below that this reinforcement is associated with the envelopes 21, 31 by nesting at the time of manufacture of the shoe 1, in order to provide the latter with specific capabilities.
[0054] As shown in
[0055] In a non-limiting fashion, the reinforcement 51 carries a tightening device 61. The tightening device, for example, includes keepers 62 located in the area of the top end 59, as well as a lace 63 and a blocking device 64, known to one with ordinary skill in the art. It is therefore possible to tighten or loosen the reinforcement 51 and, thereby, to tighten or loosen the shoe 1, as will be more apparent below. By keeper 62 is meant any device enabling a lace to pass or slide therethrough. The blocking device is optional and can simply be replaced by a knot of the lace.
[0056] More specifically, with respect to the first embodiment, the reinforcement 51 comprises a bottom 58, at least one lateral arm 65 extending from the bottom to a free end 66 in a direction away from the bottom, the free end 66 having a keeper 62, at least one medial arm 67 extending from the bottom to a free end 68 in a direction away from the bottom, the free end 68 having a keeper 62, and at least one lace 63 extending through the keepers. In a non-limiting manner, the reinforcement 51 comprises four lateral arms 65 and four medial arms 67. However, these respective numbers may be different. It also appears that each arm 65, 67 has a keeper, produced by any technique known to one with ordinary skill in the art. Finally, the reinforcement associated with the tightening device enables uniform tightening of the envelopes 21, 31, and therefore of the foot.
[0057] In particular, in order to optimize the comfort of the article of footwear 1, as is understood with reference to
[0058] According to the invention, as is understood with reference to all
[0059] With respect to the first embodiment of the invention, the intermediate component 71 has an elongated shape and is adapted to extend beneath the tightening/lacing system so as to protect the instep of the user, and it therefore defines a tongue. The tongue 71 is located in the area of the top ends 29, 39 of the first 21 and second 31 envelopes, the tongue 71 extending lengthwise from a rear end 74 to a front end 75, widthwise between a lateral side 76 and a medial side 77, and depthwise between a bottom 78 and a top 79. This aims to improve the comfort of the article of footwear in the area of the top ends of the envelopes. For the user, it is the top of the foot, that is to say, the instep and/or the flexion fold, which is better protected.
[0060] In the example, the rear end 74 of the tongue is wider, which more or less provides a T-shape. The tongue could also have a uniform rectangular shape, the main thing being that it extends beneath the lacing and reconciles functional aspects and lightness, as well as aesthetic aspects, as the case may be.
[0061] The tongue could also have other functions than those described, and which, for example, may be only aesthetic. The tongue may also be provided to extend only under the lacing portion (out of the keeper), which still makes it possible to protect the instep.
[0062] As understood in particular with reference to
[0063] In one embodiment, the rear end 74 of the tongue is affixed to the two envelopes 21, 31, thereby also making it possible to obtain an excellent finish for the aesthetic aspect.
[0064]
[0065] To fulfill its role under the best conditions, the tongue 71 comprises a layer of elastically deformable synthetic material. This layer may be an ethylene vinyl acetate (EVA) foam, a polyurethane foam, a polyethylene foam, or any other material capable of fulfilling the same function. The tongue may comprise a plurality of portions, for example a plurality of layers, suitably arranged in relation to one another, and may also comprise natural materials such as cork or any equivalent.
[0066] Still in a non-limiting manner, according to one embodiment, at least one of the first 21 and second 31 envelopes has folds 81, 82, 83, 84 in the area of the lateral side 76 and/or in the area of the medial side 77 of the tongue 71. More precisely, the first envelope 21 here has a lateral fold 81 and a medial fold 82, and the second envelope 31 also has a lateral fold 83 and a medial fold 84. These folds allow for variations in the fitting volume of the article, as they enable the envelopes 21, 31 to have variable geometries. In other words, the folds make it easier to put on and remove the shoe, but disappear once the foot is in the shoe.
[0067] The use of the sleeve 41 for the manufacture of the shoe 1 can now be described with reference to
[0068] It is understood from
[0069] As shown in
[0070]
[0071] Still with reference to
[0072] As understood from
[0073] The other embodiments of the invention are briefly described below with reference to
[0074] Thus, the second embodiment, according to
[0075] What is specific to the second embodiment is that it comprises another intermediate component 101 arranged between the two envelopes 21, 31. This intermediate component 101 is a portion of a sole assembly 102, the sole assembly portion being located in the area of the bottoms 28, 38 of the first 21 and second 31 envelopes, the portion 101 of the sole assembly 102 extending lengthwise from a rear end 104 to a front end 105, widthwise between a lateral side 106 and a medial side 107, and depthwise between a bottom 108 and a top 109. The portion 101 enables a relative displacement of the portions of the envelopes that are opposite thereto. In this case, it is the entirety or subdivisions of the bottoms 28, 38 of the envelopes 21, 31. Because it is capable of compressing elastically and reversibly, the intermediate component enables the portions of the envelopes involved to come closer to one another, for example during particular biases, and then to return to their natural spacing distance. This distance corresponds to the thickness of the intermediate component. This aims to obtain better damping of the impacts or forces in the area of the sole of the foot. A resulting advantage, for example, is better preservation of the joints of the user.
[0076] In a non-limiting manner, according to the second embodiment of the invention, the intermediate component, namely the portion 101 of the sole assembly 102, extends opposite the entirety of the bottoms 28, 38 of the first 21 and second 31 envelopes. This makes it possible to obtain a damping effect in the area of the entire bottom 12 of the article of footwear.
[0077] The intermediate component 101, added as described in connection to the tongue 71, is for example affixed to the first envelope 21 and/or to the second envelope 31. It is affixed by any suitable means, such as gluing, or any equivalent or complementary technique. This optimizes cooperation between the bottoms 28, 38 of the envelopes 21, 31, in terms of a more precise transmission of the forces or of sensory information. However, one may alternatively provide to arrange the intermediate component without affixation to the bottoms.
[0078] To fulfill its role under the best conditions, the intermediate component 101 comprises a layer of elastically deformable synthetic material. This layer may be an ethylene vinyl acetate (EVA) foam, a polyurethane foam, a polyethylene foam, or any other material capable of fulfilling the same function. The intermediate component or portion 101 may comprise a plurality of portions, for example a plurality of layers, suitably arranged in relation to one another, and may also comprise natural materials such as cork or any equivalent.
[0079] In addition, the article of footwear 1 comprises a wear layer 111, and at least one intermediate layer 112 located between the wear layer 111 and the bottoms 28, 38 of the envelopes 21, 31, the wear layer 111 and the intermediate layer 112 forming an outer sole assembly. This allows for a certain level of damping directly in the area of the wear layer.
[0080] The third embodiment of the invention, according to
[0081] In a non-limiting manner, according to this third embodiment of the invention, the intermediate component, namely the portion 121 of the sole assembly 122, extends opposite the entirety of the bottoms 28, 38 of the first 21 and second 31 envelopes. This makes it possible to obtain a damping effect in the area of the entire bottom 12 of the article of footwear.
[0082] The intermediate component 121 is for example affixed to the first envelope 21 and/or to the second envelope 31. It is affixed by any suitable means such as gluing, or any equivalent or complementary technique. This optimizes cooperation between the bottoms 28, 38 of the envelopes 21, 31, in terms of a more precise transmission of the forces or sensory information. However, one may alternatively provide to arrange the intermediate component without affixation to the bottoms.
[0083] To fulfill its role under the best conditions, the intermediate component 121 comprises a layer of elastically deformable synthetic material. This layer may be an ethylene vinyl acetate (EVA) foam, a polyurethane foam, a polyethylene foam, or any other material capable of fulfilling the same function. The intermediate component or portion 121 may comprise a plurality of portions, for example a plurality of layers, suitably arranged in relation to one another, and may also comprise natural materials such as cork or any equivalent.
[0084] What is specific to the third embodiment of the invention is that the article of footwear 1 comprises a wear layer 131 affixed directly to a bottom 38 of an envelope. In this case, it is the bottom 38 of the second envelope 31, that which demarcates the outside of the article of footwear. This architecture promotes a more direct transmission of the steering forces and sensory information.
[0085] In other words, the damping portion 121 of the sole assembly is completely integrated into the upper, which provides a particular aesthetic appearance to the shoe, only the outsole being visible. The aesthetic effect of a double-lasting type of construction, much more costly to implement, is therefore obtained with a very simple construction and a very advantageous manufacturing cost. It is also possible to combine the two embodiments of
[0086] In both cases, the enveloping of the damping intermediate component 101, 121 of the sole assembly provides a much greater choice of material, as requirements, such as the abrasion resistance requirement, can then be ensured by the envelope(s) 21, 31. Moreover, because they are not visible and therefore not subject to aesthetic requirements, these intermediate components can be made by cutting rather than molding, thereby further reducing the manufacturing costs and further expanding the choice of materials usable for these intermediate components.
[0087] The invention is not limited to the embodiments described above and includes all technical equivalents that may fall within the scope of the claims which follow.
[0088] In particular, one may choose to add one or more intermediate components to another portion of the article of footwear, for example towards the front to form a protective toe-cap, towards the rear to provide additional support to the heel, or in the area of a side to protect the ankle.
[0089] One may also choose to add one or more envelopes to the article of footwear 1.