Shredding cutter and machining method thereof

Abstract

A machining method of a shredding cutter includes providing a cutter shaft and a plurality of blades; arranging the plurality of blades on the cutter shaft in a predetermined spacing; and rolling or extruding intervals of the cutter shaft between the blades to shift some materials thereof from middle toward both sides and squeeze the materials onto flanks of the blades to form embossed parts so that the blades are embedded in the embossed parts and clamped by the embossed parts, thereby fixing the blades onto the cutter shaft. The shredding cutter has a strong unitary structure, high precision, high yield, which is beneficial to reduce the processing cost and the cost of materials.

Claims

1. A machining method of a shredding cutter, comprising steps of: providing a cutter shaft and a plurality of blades; arranging the plurality of blades on the cutter shaft in a predetermined spacing; and rolling or extruding intervals of the cutter shaft between the blades to shift some materials thereof from middle toward both sides and squeeze the materials onto flanks of the blades to form embossed parts so that the blades are embedded in the embossed parts and clamped by the embossed parts, thereby fixing the blades onto the cutter shaft.

2. The machining method of a shredding cutter according to claim 1, further comprising rolling or extruding the intervals of the cutter shaft between the blades by means of a rolling cutter, wherein the rolling cutter comprises a hob shelf, hobs, gaskets and spring retainers, the hobs are arranged on the hob shelf and spaced by the gaskets, and the hobs are fixed on the hob shelf by the spring retainers retaining the hobs at opposite ends.

3. The machining method of a shredding cutter according to claim 2, wherein spacing between the adjacent hobs on the hob shelf is larger than or equal to the thickness of the blade.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIGS. 1(a)-1(c) are machining process views of a conventional cutter by using a fixed way with spacing rings;

(2) FIGS. 1(a)-2(c) are machining process views of a conventional cutter by using a machining way with a ball bearing expansion hollow tube;

(3) FIGS. 3(a)-3(c) are assembly structure views of a rolling cutter of the present invention;

(4) FIGS. 4(a)-4(c) are machining process views and structure views of a shredding cutter of the present invention; and

(5) FIG. 4(d) is a cross-sectional view of the shredding cutter of FIG. 4(c).

DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS

(6) A further description of the specific structure of the present invention combining with accompanying drawings follows.

(7) Referring to FIGS. 3(a)-3(c), a rolling cutter which is a machining cutter used during the machining process of the shredding cutter of the present invention is shown. The rolling cutter 300 includes a hob shelf 31, a plurality of hobs 32, gaskets 33 and two spring retainers, and the hobs 32 are arranged on the hob shelf 31 and spaced by the gaskets 33, and the hobs 32 are fixed on the hob shelf 31 by the spring retainers 34 retaining the hobs at opposite ends.

(8) As shown in FIGS. 4(a)-4(c), a machining method of a shredding cutter of the present invention includes steps of:

(9) (a) assembling blades 2 on a cutter shaft 1 to be machined, and pre-locating the blades 2 on the cutter shaft by a clamp (not shown in the figures);

(10) (b) rolling or extruding the cutter shaft 1 at positions between the blades 2 by the hobs 32 of the rolling cutter along the direction A, so that the cutter shaft 1 between the adjacent blades 2 is formed with embossed parts 4 on two flanks of each blade 2, and a groove 3 is formed between the two embossed parts 4; and

(11) (c) withdrawing the rolling cutter 300, and each of the blades 2 being fixed on the cutter shaft 1 by the embossed parts 4 on the two flanks thereof.

(12) Specifically, the embossed parts 4 in the step (b) are formed as following: rolling or extruding the intervals of the cutter shaft 1 between the blades 2 by the hobs 32 of the rolling cutter 300 along the direction A, to shift some materials of the cutter shaft 1 from the middle toward both sides and squeeze the materials onto flanks 2a, 2b of the blades 2 to form embossed parts 4 and grooves 3 between two embossed parts 4, so that the blades 2 are embedded in and clamped by the embossed parts 4, as shown in FIGS. 4(c) and 4(d). And more specifically, the periphery of the center hole of each blade 2 is clamped by the embossed parts 4.

(13) In the step (c), after the rolling cutter 300 is withdrawn, each of the blades 2 is fixed onto the cutter shaft 1 by the embossed parts 4 on the two flanks 2a, 2b thereof, without any additional clamping elements such as the spacing rings in the prior art.

(14) For ensuring the machining process can be carried out successfully, the spacing between the adjacent hobs 32 on the hob shelf 1 is larger than or equal to the thickness of the blade 2 of the shredding cutter to be machined.

(15) In comparison with the prior art, because the intervals of the cutter shaft 1 between the blades 2 are rolled or extruded so that some materials of the cutter shaft 1 are shifted from middle toward both sides and squeezed onto the flanks 2a, 2b of the blades 2 to form the embossed parts 4, and the blades 2 are embedded in the embossed parts 4 and clamped by the embossed parts 4, thus the blades 2 are fixed onto the cutter shaft 1, without additional clamping means. As such, the unitary structure of the shredding cutter is strong similarly to the cutter formed by the unitary machining way, and there is no spacing ring needed for fixing the blades, which improves the assembly precision and eliminates the cumulative tolerances generated during the assembly. Furthermore, there is no turning quantity generated during the assembly, and the yield is increased, which reduces the processing cost and the cost of materials.

(16) The above embodiment describes an instance of rolling or extruding a groove 3 on the cutter shaft 1 between the adjacent blades 2. However, if the distance of the cutter shaft 1 between the adjacent blades 2 is relative large, the area needed to roll or extrude is larger accordingly, and in turn, the applied rolling force or extruding force is larger, which causes the machining process become relative difficult. For ensuring the machining process can be carried out successfully, the present invention can use a hob having two or more edges or use two or more hobs to roll or extrude the cutter shaft 1 between the adjacent blades 2, so that a plurality of grooves 3 will be formed on the cutter shaft 1 between every pair of blades 2, embossed parts 4 will be formed on two flanks of the blades 2, and the blades 2 are fixed on the cutter shaft 1 by the embossed parts 4 on the two flanks thereof. In a word, whatever formation of the groove 3 is, it's viable as long as embossed parts 4 are formed on the two flanks of the blades 2.

(17) Referring to FIGS. 4(c) and 4(d) again, the shredding cutter 100 formed by the method mentioned above includes a cutter shaft 1 and a plurality of blades 2 arranged on the cutter shaft 1 in a predetermined spacing. Grooves 3 (formed by rolled or extruded by the rolling cutter mentioned above) are formed on the cutter shaft 1 between the adjacent blades 2, embossed parts 4 are formed on the two flanks of the blades 2, and the blades 2 are fixed between the embossed parts 4. Specifically, each blade 2 has a center hole (not shown) by which the blades 2 are arranged on the cutter shaft 1.

(18) As best shown in FIG. 4(d), the intervals of the cutter shaft 1 between the blades 2 are rolled or extruded, so that some materials of the cutter shaft 1 are shifted from the middle toward both sides and squeezed onto flanks 2a, 2b of the blades 2 to form embossed parts 4, meanwhile the grooves 3 adjacent to the embossed parts 4 are formed. Specifically, the blades 2 are embedded in the embossed parts 4 and clamped by the embossed parts 4, and more specifically, the periphery of the center hole of the blade 2 is clamped by the embossed parts 4, so that the blade 2 is fixed onto the cutter shaft 1 without any additional clamping elements such as the spacing rings in the prior art.

(19) Preferably, the cutter shaft 1 can be a solid polyhedron or a cylindrical cutter shaft having grooves on the surface thereof, so as to enhance the bearing force of the cutter shaft supporting for the torsion and pressure of the blades.