Closure cap with a multilayer seal disk for receptacles
09688448 ยท 2017-06-27
Assignee
Inventors
- Daniel Abegglen (Rances, CH)
- Berenice Connes (Yverdon-les-Bains, CH)
- Gilles Demaurex (Carlisle Cumbria, GB)
- Philippe Domansky (Mollens, CH)
- Thierry Fabozzi (Geneva, CH)
- Stephane Hentzel (Yvonand, CH)
- XiaoFeng Lan (Pully, CH)
- Raphael Thivolet (Beijing, CN)
Cpc classification
B67B3/00
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65D51/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D51/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention is directed to a cap (10) for receptacles (20) such as e.g. glass jars, comprising a cap base body (11) with a fixing means (13) for enabling the cap (10) to be removably attached on the receptacles (20), a backing layer (2) made from a deformable material, and a sealable, preferably heat-sealable membrane (3) not being glued to the backing layer (2), wherein both the backing layer (2) and the membrane (3) are retained inside the cap (10) via a retention portion (18) extending from an inner side wall (14) of the cap (10). The invention is further directed to a receptacle (20) having said cap (10) for closing it, and is also directed to a method for providing the cap (10) with a sealing element (1) and for providing said cap (10) onto the receptacle (20).
Claims
1. A cap for closing a receptacle, the cap comprising: a cap base body with a fixing member configured to enable the cap to be removably attached on the receptacle; a backing layer made of a deformable material; and a sealable membrane that is not glued to the backing layer, both the backing layer and the sealable membrane are retained inside the cap by a retention portion extending from an inner side wall of the cap, and the sealable membrane is smaller in dimension than the backing layer.
2. The cap according to claim 1, wherein the sealable membrane comprises an additional or integral opening member.
3. The cap according to claim 1, wherein the backing layer and the sealable membrane are free to rotate with respect to each other when being retained inside the cap.
4. The cap according to claim 1, wherein a maximum difference in diameter between the sealable membrane and the backing layer is less than twice a radial width of the retention portion.
5. The cap according to claim 1, wherein a ratio between a diameter (d) of the sealable membrane and a diameter (D) of the backing layer is defined by 0.94d/D0.97.
6. The cap according to claim 1, wherein both a diameter of the backing layer and a diameter of the sealable membrane are each greater than a diameter of an inner circumferential edge of the retention portion.
7. The cap according to claim 1, wherein the retention portion radially extends from the inner side wall of the cap thus forming a retention bead.
8. The cap according to claim 1, wherein the backing layer is made of a foaming material.
9. The cap according to claim 1, wherein the sealable membrane is made of a stiff material compound and comprises a heat-sealable layer.
10. The cap according to claim 1, wherein the retention portion is a ring-shaped retention bead.
11. A cap for closing a receptacle, the cap comprising: a cap base body with a fixing member configured to enable the cap to be removably attached on the receptacle; a backing layer made of a deformable material; and a sealable membrane that is not glued to the backing layer, both the backing layer and the sealable membrane are retained inside the cap by a retention portion extending from an inner side wall of the cap, and the sealable membrane comprises a diffusion barrier layer.
12. A receptacle having a cap for closing the receptacle, the cap comprising a cap base body with a fixing member configured to enable the cap to be removably attached on the receptacle, a backing layer made of a deformable material, and a sealable membrane that is not glued to the backing layer, the sealable membrane is smaller in dimension than the backing laver, both the backing layer and the sealable membrane are retained inside the cap by a retention portion extending from an inner side wall of the cap, the cap is removably attached onto an opening of the receptacle by a fixing member engaged with a correspondent fixing member of the receptacle provided at an outer side wall of the receptacle such that the sealable membrane rests on and is sealed to an upper rim of the receptacle enclosing the opening, and the sealable membrane is pressed towards the upper rim by the backing layer.
13. The receptacle according to claim 12, wherein the sealable membrane at least partially radially extends beyond an outer circumference of the upper rim of the receptacle.
14. The receptacle according to claim 12, wherein the sealable membrane comprises a diffusion barrier layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE INVENTION
(6)
(7) The cap 10 is intended to close an opening O of the receptacle 20 preferably in a sealable manner. The cap 10 comprises a cap base body 11 which is preferably made of plastics. The cap base body 11 can be integrally formed as a single piece member, or it can comprise a plurality of members being assembled to form the cap 10. In the latter case and as shown in
(8) The cap 10 may further comprise a backing layer 2 and a sealable, preferably heat-sealable membrane 3 (in the following also referred to as membrane), the preferred structure of which will be described herein with respect to
(9) The membrane 3 is intended to hermetically seal the receptacle 20 such that the product remains fresh over a long time, e.g. during transport and storage. Therefore, the membrane 3 preferably comprises a diffusion barrier layer 301 preferably made of or at least comprising aluminum. The membrane 3 can be removed from the receptacle 20 to allow access to the product.
(10) The backing layer 2 is intended to absorb the tolerances between a bottom 17 of the cap 10 or cap outer body 15 and the upper rim 21 of the receptacle 20. Once the receptacle 20 has been opened and the membrane 3 has been removed from the receptacle 20, a secondary tightness effect, especially against humidity, is achieved by the backing layer 2 when reclosing the receptacle 20 with the cap 10. Therefore, the backing layer 2 is made from a deformable material 200, preferably from foaming materials like expanded plastics such as polyethylene (EPE) or polypropylene (EPP), or it is made from cardboard or the like. The backing layer 2 may be glued or otherwise connected or adhered to the bottom 17 of the cap 10.
(11)
(12) The membrane 3 can be made up of a more (
(13) With respect to
(14) It is noted that the sealing element 1, particularly the backing layer 2 and the membrane 3, is/are neither limited to the materials nor to the order of the layers as depicted in the enclosed embodiments of
(15) According to the invention, the membrane 3 is not glued to the backing layer 2 but they are preferably placed or assembled in the cap 10 separately. In a most preferred embodiment, the backing layer 2 and the membrane 3 are free in rotation with respect to each other when being retained inside the cap 10. In other words, there is no connection provided between the sealing element members 2, 3 such that a sticking between these members 2, 3 can be securely eliminated as an adhesive film or layer is missing. Even if an adhesive force of an adhesive layer provided between the sealing element members should be dimensioned such that the backing layer 2 and the membrane 3 remain connected during assembly of the sealing element 1 into the cap 10 and are detached once the cap 10 is initially removed from the receptacle 20, it is difficult to determine said force accurately due to complex inherent material characteristics and non-predictable outer influences such as e.g. temperature and humidity at the location/region of opening. This problem, however, is addressed by the cap according to the invention. In this regard, it is also possible that the sealing element members 2, 3, i.e. the backing layer 2 and the membrane 3, can comprise a temporary mechanical connection as long as they are not glued or otherwise provided with an adhesive film or layer. Such a mechanical connection can be attained, for instance, by structuring the surfaces of the sealing element members 2, 3 such that these structures may engage with each other for temporarily connecting the membrane 3 and the backing layer 2. As mentioned above, the backing layer 2 may be glued or otherwise fixedly connected or adhered to the bottom 17 of the cap 10; however, membrane 3 and backing layer 2 are not glued to each other.
(16) Now again turning to
(17) The cap 10 comprising the sealing element 1 is removably attached onto the opening O of the receptacle 20 such that the membrane 3 rests on the upper rim 21 of the receptacle 20 enclosing its opening O. In this position, the membrane 3 is pressed towards the upper rim 21 by means of the backing layer 2 which in turn is supported by the bottom 17 of the cap 10. By means of induction heat-sealing or welding, the membrane 3 can then be sealed onto the upper rim 21 of the receptacle 20 filled with nutritional products to thus provide a hermetical seal for said product. Alternatively, it is also possible that the membrane 3 is provided with an adhesive (e.g. glue or the like) on a face opposite to the backing layer 2; i.e. a face intended to be attached to the upper rim 21 of the receptacle 20. The adhesive is applied onto the membrane 3 such that its adhesive covered area corresponds to the upper rim 21 surface of the receptacle; i.e. the surface area of the membrane 3 intended to be in contact with the upper rim 21 of the receptacle 20 once the cap 10 is attached to the receptacle 20 is covered with the adhesive for sealably attaching the membrane 3 onto the upper rim 21 of the receptacle 20 thus hermetically sealing the receptacle 20. With respect to the structure of the membrane 3 as shown in
(18)
(19) When initially opening the receptacle 20 by removing (e.g. unscrewing or unclipping) the cap 10, a relatively high opening torque or force is required since the membrane 3 being retained inside the cap 10 as can be seen in
(20) In a preferred embodiment, the maximum difference in diameter between the membrane 3 and the backing layer 2 is less than twice the radial width of the retention portion 18. This is because both the membrane 3 and the backing layer 2 shall be withheld by the retention portion 18. Preferably, the retention portion 18 has a width of 0.5 mm to 4 mm, more preferably 1 to 2 mm. It can also be similarly defined that the ratio between the diameter d of the membrane 3 and the diameter D of the backing layer 2 is defined by the equation
0.9d/D0.99,
preferably 0.94d/D0.97.
(21) It is thus possible to reduce the membrane 3 diameter to allow for an easy and comfortable opening of the receptacle 20 due to a reduced opening torque or force while at the same time both the backing layer 2 and the membrane 3 can be securely retained inside the cap 10 via the retention portion 18, particularly before and during assembly of the cap 10 onto the receptacle 20. In this regard, the diameter of the backing layer 2 and the diameter of the membrane 3 are preferably each greater than the diameter of the inner circumferential edge 19 of the retention portion 18; thus each having an overhanging surface area or portion. Therefore, the membrane 3 at least partially needs to radially extend beyond the outer circumference of the upper rim 21 of the receptacle 20. It is noted that a reduction by 50% of the overhanging area of the membrane 3 which interacts with or is engaged by the retention portion 18 leads to a reduction of the opening torque or force of the initial opening of the cap 10 of approximately 25%. It is thus possible to provide a sealing element 1 which can be securely retained in a cap 10 during the mounting of the cap 10 on a receptacle 20 and the sealing of the membrane 3 to the upper rim 21 of the receptacle 20, while an initial opening of the cap 10 is made more comfortable for the user without a degradation in the sealing effect of the cap 10.
(22) Additionally or alternatively to a reduction of the whole circumferential diameter of the membrane 3 with respect to the diameter of the backing layer 2, at least the membrane 3 of the sealing element 1 can also be contoured to reduce the overhanging surface area to be positioned between the bottom 17 and the retention portion 18 thus to reduce the opening torque or force as the overhanging area of the membrane 3 which has to pass the retention portion 18 is reduced. The membrane 3 thus may have a contour with a diameter continuously or stepwise or partially continuously and partially stepwise varying between a lower diameter value or lower radius value L and an upper diameter value or upper radius value U, i.e. the membrane 3 preferably has a corrugated or undulated or segmented or stepped or serrated (or another kind of contoured) outer circumference or contour such that the contour of the membrane 3 preferably alternately changes between the lower diameter/radius value L and the upper diameter/radius value U. The ratio between the lower diameter/radius value L and the upper diameter/radius value U can be defined by the equation
0.9L/U0.99,
preferably 0.95L/U0.97.
(23) The width (i.e. the radial extension) of the retention portion 18 is preferably independent for a plurality of receptacles 20 of different sizes and thus different cap 10 sizes as can be seen in
(24) Now turning again to
(25) In
(26) In the following, the assembly of the cap 10 including the mounting of a sealing element 1, the mounting of the cap 10 to the receptacle 20 as well as the removal of the membrane 3 will be described.
(27) The backing layer 2 and the membrane 3 are produced. The membrane 3 is not glued to the backing layer 2. The cap 10 is also produced, e.g. by injection molding. In case the cap base body 11 comprises a plurality of parts, these parts are then assembled. According to the embodiment, the inner body 12 is inserted in and fixed to the outer body 15 by aid of the assembly structure 16. The backing layer 2 and the membrane 3 are then inserted in the cap 10, particularly at the bottom 17 thereof such that the sealing element 1, i.e. both the backing layer 2 and the membrane 3 are retained inside the cap 10 via the retention portion 18. To do so, the backing layer 2 is placed in the cap 10 such that the backing layer 2 is retained inside the cap 10 via the retention portion 18 radially extending from the inner side wall 14 of the cap 10, and then the membrane 3 is also placed in the cap 10 such that the membrane 3 is retained inside the cap 10 via the retention portion 18 and placed between the backing layer 2 and the retention portion 18. Alternatively, it is also possible that the sealing element members 2, 3 are placed on the retention portion 18 of the inner body 12 which is then inserted together with the sealing element members 2, 3 in the outer body 15 and fixed thereto via the assembly structure 16. In any case, the sealing element members 2, 3 can be inserted in the cap 10 separately or together; i.e. the backing layer 2 and the membrane 3 are either handled together and placed in the cap 10 in one step or handled separately and placed in the cap 10 in two successive steps. In any case, the membrane 3 and the backing layer 2 are not glued to each other.
(28) The receptacle 20 is filled with a nutritional product and then the cap 10 is placed or better removably attached (e.g. screwed or clipped) onto the opening O of the receptacle 20 filled with the nutritional product; preferably, the cap 10 is removably attached onto the opening O of the receptacle 20 via its fixing means 13 preferably having a thread (see
(29) Thereafter, the membrane 3 is sealed to the upper rim 21 of the receptacle 21, preferably via induction heat-sealing or induction welding. The induction heat-sealing or welding allows a conducting material (e.g. the aluminum diffusion barrier layer 301 of the membrane) to heat under the effect of an electrical induction sealer, thus causing the softening of a sealing film (e.g. the heat-sealable layer 300 of the membrane 3) on the upper rim 21 of the receptacle 20, which sealing film 300 creates a bond with the upper rim 21 resulting in a hermetically sealed receptacle 20.
(30) Alternatively, it is also possible that the membrane 3 is provided with an adhesive (e.g. glue or the like) on a face intended to be attached to the upper rim 21 of the receptacle 20. The adhesive is applied onto the membrane 3 before being attached to the upper rim 21 of the receptacle 20 in a way that the adhesive covered area corresponds to the upper rim 21 surface of the receptacle. Hence, the surface area of the membrane 3 intended to be in contact with the upper rim 21 of the receptacle 20 once the cap 10 is attached to the receptacle 20 is covered with the adhesive. When attaching the cap 10 with the sealing element 1 to the receptacle 20, the membrane 3 is sealably attaching onto the upper rim 21 of the receptacle 20 by means of the adhesive thus hermetically sealing the receptacle 20. When making use of such an adhesive, the step of removably attaching the cap 10 to the receptacle 20 comes along with the step of sealing the membrane 3 to the upper rim 21 of the receptacle 20 which thus occur simultaneously. This comes about since the thickness of the (foamy) backing layer 2 is preferably dimensioned such that it applies a force onto and thus presses the membrane 3 in a direction towards the upper rim 21 of the receptacle 20.
(31) In this state, the membrane 3 and the backing layer 2 preferably remain free in rotation with respect to each other or relative to each other; at least they are still not glued to each other.
(32) Upon opening of the receptacle 20 for the first time by removing (e.g. unscrewing or unclipping) the cap 10, the backing layer 2 being retained by the retention portion 18 is distanced from the membrane 3 which remains sealed on the rim 21. As the membrane 3 and the backing layer 2 are not glued to each other, a lifting of the membrane 3 thus unintentionally exposing the product to the atmosphere or the backing layer 2 being pulled out of the cap 10 by passing the retention portion 18 can be securely and effectively avoided.
(33) When removing the cap 10, the membrane 3 still needs to pass the retention portion 18. An opening torque or force for doing so can be considerably reduced by reducing the outer circumferential area (i.e. overhanging portion) of the membrane 3 being retained by and engaged with the retention portion 18 in comparison to a membrane known from the prior art having a constant diameter identical to that of the backing layer. A reduction of the outer circumferential area of the membrane 3 can thus preferably be attained by a reduction of the diameter/radius of the membrane 3 thus being smaller than that of the backing layer 2 and/or by a continuously and/or stepwise varying diameter/radius of the membrane 3 as described above.
(34) Once the cap 10 has been removed, the membrane 3 can be peeled off the rim 21 by grasping and pulling at the opening means 4, preferably defined by the opening tab 5 which is preferably positioned between the backing layer 2 and the membrane 3 when they are placed in the cap 10 and being exposed once the cap 10 has been removed from the receptacle 20.
(35) When reclosing the receptacle 20 with the cap 10 as shown in
(36) The invention is not limited to the embodiments described in this application and all features of the embodiments can be combined in any possible way as long as being covered by the scope of the invention as given by the appended claims.