Electrical connection device for producing a solder connection and method for the production thereof
09692143 · 2017-06-27
Assignee
Inventors
Cpc classification
H01R9/0515
ELECTRICITY
H01R4/10
ELECTRICITY
Y10T29/49179
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01Q3/26
ELECTRICITY
Abstract
This invention relates to an electrical connection device on a plate-type or strip-type material (1, 1), which cannot be soldered or is difficult to solder or which is provided with a surface that cannot be soldered or is difficult to solder, having the following characteristics: A self-clinching bolt (5) is provided with a bolt head (7) that, relative to the bolt body (9) beneath, has a tapered cross section such that the bolt head (7) transitions, by way of a conical or shoulder-like sloping flank (11), into the bolt body (9) having an outer circumference (9) that has a diameter larger than that of the bolt head (7). The outer circumference (9) of the bolt body (9) is of smooth design, or is provided with a knurling (15). In the penetration area of the self-clinching bolt (5), the plate-type or strip-type material (1, 1) is provided with a non-flanged material edge (101). Within the material edge (101), the self-clinching bolt (5) is press-fit with a peripheral area of the bolt body (9) thereof, thus creating a force fit.
Claims
1. Electrical connection device on a plate-shaped or strip-shaped material which is non-solderable or poorly solderable or is provided with a non-solderable or poorly solderable surface, comprising: a press-in bolt pressed into the plate-shaped or strip-shaped material, the press-in bolt having an external circumferential region which is compressed with the plate-shaped or strip-shaped material to form a press fit, the press-in bolt consisting of an easily solderable material or covered at least in portions with an easily solderable material to form a soldering area, the press-in bolt comprising a bolt head which has a tapered cross-section by comparison with the bolt body located therebelow, in such a way that the bolt head transitions, via a flank which descends conically or in a shoulder shape, into the bolt body having an outer circumference of a larger diameter than the bolt head, the outer circumference of the bolt body being provided with a circumferential knurling that produces a non-positive connection between the press-in bolt and the adjacent non-solderable material or poorly solderable material or surface, the plate-shaped or strip-shaped material or surface provided with a bordered material rim in the region of the penetration by the press-in bolt, the material rim projecting transversely from the plate-shaped or strip-shaped material or surface, the bolt body being structured to make a hole through the nonsolderable or poorly solderable material or surface to cause said material or surface to gain a broken-up circumferential material rim in the region of penetration by the press-in bolt, and inside the material rim, a circumferential region of the bolt body of the press-in bolt is compressed to form a press fit, the head of the press-in bolt projecting beyond the material rim and being available as a soldering point, wherein the press-in bolt tapered cross-section is structured to provide high pressing forces in conjunction with a cylindrical internal wall in a recess of a corresponding die to form a circumferential material rim in the plate-shaped or strip-shaped material which is increasingly widened further during a continuing press-in movement of the press-in bolt, and wherein the conically-shaped or shoulder-shaped flank of the press-in bolt is configured to deform the plate-shaped or strip-shaped material during penetration of the press-in bolt into the plate-shaped or strip-shaped material in the manner of a punch to thereby form said material rim, the deformation of the non-solderable material or poorly solderable material being provided by the press-in bolt itself.
2. Connection device according to claim 1, wherein the press-in bolt projects beyond the height of the material rim of the plate-shaped or strip-shaped material in the axial direction.
3. Connection device according to claim 1, wherein the press-in bolt comprises a solderable bolt head or a solderable area on one side, on which the material rim is formed, of the plate-shaped or strip-shaped material, and comprises a base face having a solderable connection area on the other side of the plate-shaped or strip-shaped material.
4. Connection device according to claim 3, wherein the solderable bolt head projects beyond the plane of the plate-shaped or strip-shaped material, projecting axially beyond the material rim.
5. Connection device according to claim 3, wherein the underside or base of the press-in bolt is positioned in the same plane as the underside of the plate-shaped or strip-shaped material.
6. Connection device according to claim 3, wherein the underside or base of the press-in bolt is positioned above or below the plane formed by the underside of the plate-shaped or strip-shaped material.
7. Connection device according to claim 1, wherein the press-in bolt is formed, at least in sections, conically or slightly conically convergent towards the projecting material rim, in such a way that the press-in bolt transitions from the region having a smaller diameter towards its press fit in a region having a comparatively larger diameter.
8. Connection device according to claim 1, wherein the knurling formed on the outer circumference of the bolt body of the press-in bolt comprises ribs positioned mutually offset in the circumferential direction.
9. Connection device according to claim 8, wherein the ribs of the knurling are formed parallel to the axial direction of the press-in bolt or extend in an angular orientation or are formed in a cross-knurling.
10. Connection device according to claim 1, wherein the press-in bolt is also formed at least slightly conical in the region of the press fit thereof, comprising ribs which are formed at least slightly wedge-shaped and comprising flanks which lead in a wedge shape in a pressing direction and which are formed on the ribs.
11. Connection device according to claim 1, wherein the bolt body is formed, in the region of the press fit thereof, without knurling, with a restructured surface.
12. Connection device according to claim 1, wherein the press-in bolt is provided as a whole with a highly electrically conductive surface, being tin-coated or silver-coated.
13. Connection device according to claim 1, wherein the press-in bolt is selected from the group consisting of brass, copper and bronze.
14. Connection device according to claim 1, wherein at least one or two circumferential groove-shaped depressions are formed on the outer circumference of the press-in bolt, in the region of the press fit thereof.
15. Connection device according to claim 1, wherein the material thickness of the plate-shaped or strip-shaped material is greater than or equal to 0.5 mm.
16. Connection device according to claim 1, wherein the diameter of the bolt body in the region of the press fit thereof is at least 10% greater than the diameter of the bolt head, or the maximum diameter of the bolt body in the region of the press fit thereof is less than 200% greater than the diameter of the bolt head.
17. The connection device of claim 1 wherein the material rim is connected to the plate-shaped or strip-shaped material in a material fit, and forms during a production process by deforming a material portion of the plate-shaped or strip-shaped material, the material rim being thus biased on the outer circumference of the press-in bolt at a fixed bias, bringing about the press fit.
18. The connection device of claim 1 wherein the bordered material rim forms during press fitting to thereby exert a bias against the press-in bolt outer circumference.
Description
(1) In the following, the invention is described in greater detail by way of drawings, in which, in detail:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15) The term strip conductor is used as representative of all plate-shaped or strip-shaped materials 1 for which a solder connection to another, easily solderable, conductor is to be produced.
(16) Further,
(17)
(18) From
(19) Below the shoulder region 11, there is a press fit 13 between the press-in bolt 5 and the strip conductor 1. In the embodiment of
(20) Apart from the knurling 15 shown in
(21) The ribs 15a, shown in
(22) Thus, as stated, the solderable bolt head 7, which has a solderable area LF on the upper face thereof, ultimately comes to be positioned at a distance from the plane of the plate-shaped or strip-shaped material 1, specifically on one side 1a of the plate-shaped or strip-shaped material 1, on which a material rim 101 also projects more or less perpendicular to the plane E of the plate-shaped or strip-shaped material 1, 1. This generally circumferential material rim 101 is connected to the plate-shaped or strip-shaped material 1, 1. In a material fit, and occurs during the production process, explained further in the following, by deforming a material portion of the plate-shaped or strip-shaped material 1, 1. This material rim 101 is thus biased on the outer circumference 9 of the press-in bolt 5 at a fixed bias, bringing about the desired press fit 13.
(23) Although this is not shown in greater detail, the underside or base 8 of the press-in bolt 5 may also be solderable (if for example the press-in bolt 5 consists of an easily solderable material or is covered with an easily solderable material) or comprises a solderable, in other words easily solderable, area LF as an alternative or in addition to the solderable bolt head 7, at least on the underside or base face 8 thereof. Finally, it should at this point be noted for completeness that the press-in bolt need not be worked into the plate-shaped or strip-shaped material 1,1 to form a through-opening 14 in such a way that the underside or base face 8 thereof is flush with the underside 1b of the plate-shaped or strip-shaped material 1, 1. Rather, it would also be possible for the underside or base face 8 to project even further downwards beyond the plane E of the plate-shaped or strip-shaped material 1, 1. It is actually undesirable for the press-in bolt to be slid in so far that the underside or base face 8 thereof comes to be positioned above the plane E of the plate-shaped or strip-shaped material 1, 1 in which the press-in bolt may still be held by the material rim 101 since the contact forces between the material rim 101 and the outer circumference 9 of the bolt body decrease in this case.
(24) The embodiment of
(25) By way of
(26) For this purpose, a pressing tool 21 having en upwardly positioned stamp 23 is used, which in the embodiment shown is cylindrical in form and is enclosed by a tubular outer stamp or hold-down device 26. Further, a tubular die 27, in other words a die 27 having a central recess 27a, is arranged underneath.
(27) To produce the desired connection, corresponding material portions of the plate-shaped or strip-shaped, electrically non-conductive or poorly conductive material 1, for example in the form of the aforementioned strip conductor 1, are laid on the die. The hold-down device 25 is moved away into the position shown in
(28) With the somewhat tapered bolt head 7 thereof facing towards the die 27, the aforementioned press-in bolt 5 is inserted into the axially extending central hole 25b of the hold-down device 25. Subsequently, the actual stamp 23 is pressed from top to bottom, in the drawing of
(29) During the press-in process and the tearing of the strip-conductor material, as a result of the high pressing forces in conjunction with the cylindrical internal wall 27a in the recess 27a of the die 27, a circumferential material rim 101 is formed, which is increasingly widened further during the continuing press-in movement of the press-in bolt until the end position thereof shown in
(30) So as to prevent a crater-shaped tear in the material rim 101 which interacts with the bolt body 9, in other words with the outer circumference 9 of the press-in bolt 5, before the press-in bolt is pressed in a corresponding centring opening or centring hole is preferably formed in the plate-shaped or strip-shaped material 1, 1 at the point where the press-in bolt 5 is to be pressed in. The opening in the plate-shaped or strip-shaped material 1, 1 should preferably be of a diameter which is larger than the optionally leading head 7 which is preferably planar in form. In other words, the press-in bolt should be formed in such a way that it engages with the pre-punched or pre-formed opening in the material 1, 1 as early as the diameter region thereof comprising a flank 11 which descends conically or in a shoulder shape. Therefore, all portions in which the press-in bolt 5 transitions from a smaller diameter to a larger diameter are preferably conical in the press-in direction R (
(31) In particular if the bolt body 9 is provided with the circumferential knurling 15 in the region of the press fit 13, this results in a particularly rigid and intensive press fit, producing a good electrical connection, between the bolt body 9 and the electrically non-conductive material 1.
(32) So as thus to improve the deformation of the material 1, 1 and prevent torn-out crater formation in the region of the enclosing material rim 101, the material is perforated in advance at the relevant point where the bolt body 9 is pressed into the material 1, 1, it being possible to optimise the size of this advance perforation as a function of the material. The faces of the bolt body 9 are conical or slightly conical in portions at least in the axial direction, in particular as a result of the formation of the aforementioned shoulders 11 and/or ribs 15a.
(33) The materials used as the material 1, 1 end for the bolt body 9 may be self-inhibiting or comprise at least one self-inhibiting surface. The bolt body may consist of bronze, be tin-coated or for example silver-coated etc.
(34) If the plate-shaped or strip-shaped material 1 is additionally heated before the press-in bolt 5 is introduced, during the subsequent cooling an additional shrinking effect in the material 1, 1 can contribute to the enclosing materiel rim 101 being positioned on the outer circumference of the bolt body 9 in the region of the press fit 13 thereof with an even greater pressing effect. Likewise, alternatively or in addition, the press-in bolt 5 could be cooled before the press-in bolt is introduced, in such a way that the press fit is improved after the press-in bolt 5 is introduced into the material 1, 1 in that the material of the press-in bolt 5 is likewise improved by the expansion process of the press-in bolt.
(35)
(36) In the variant of
(37) Merely for completeness,
(38) Via the end face of the end of the external conductor 37 and the dielectric 38 located underneath it between the external and the internal conductor, the internal conductor 39 thus projects at the end face beyond the coaxial cable end which has been removed in this manner, and thus comes to be positioned for example in a parallel position with respect to the plate-shaped or strip-shaped material 1, in particular in the form of a strip conductor 1, and may be soldered by its free end on an easily electrically solderable press-in bolt 5 projecting transverse to the material 1 or strip conductor 1, on the bolt head 7 thereof, for example being applied not to the upper side 7 of the head, but rather in the region of the shoulder portion 11 which is likewise easily solderable.
(39) This embodiment also shows that not only the uppermost planar face of the bolt head 7, but also the shoulder region 11 adjacent thereto of the press-in bolt 5 may be equipped with an easily solderable surface LF ex works, so as easily to be able to solder an electrical line not only to the uppermost end face 7 of the bolt head 7 but also optionally in the shoulder region 11 thereof.
(40) Within the context of the invention, various strip-shaped or plate-shaped conductors 1, 1 may be used. The thickness range of these strip-shaped or plate-shaped conductors 1, 1 may also be selected differently within wide ranges, as long as appropriate working-in within the context of the invention is possible. In particular, the press-in bolt 13 may be used for conductors 1 which are of a thickness of as much as 5 mm, 8 mm, 8 mm, 9 mm or even 10 mm. Plates having a thickness range of less than 4 mm, in particular less than 3 mm or 2 mm, are likewise possible.
(41) However, the invention may equally be used for very thin, sheet-shaped conductors and plates, for example plates in the form of metal sheets which are of a thickness of 0.4 mm or more, in particular a thickness of at least 0.5 mm, 0.6 mm, 0.7 mm, 0,8 mm, 0.9 mm or 1 mm. Thus, above all the invention can still be implemented optimally not only in ranges of 0.4 mm, but in particular of approximately 1 mm to 2 mm plate or sheet thickness. All electrically conductive plate-shaped or strip-conductor-shaped plates or metal sheets are possible, which for example are produced by a rolling method, are produced as a die-cast part, consist of an extrusion-moulded pad, or are produced using other machining steps including sawing, punching and deformation. There are no restrictions in this regard.
(42) The press-in bolt may consist of any suitable materials. In particular, materials such as brass, copper and bronze are suitable for this purpose.
(43) It can thus be seen from the description and drawings that the press-in bolt 5 comprises a bolt head 7 which is of a much smaller diameter then the circumferential boundary surface, in other words is of a smaller diameter then the circumferential surface of the bolt body 9.
(44) The circumferential boundary surface or the circumferential surface of the bolt body 9 may be smooth or be provided with a knurling which projects radially even further beyond the diameter of the bolt head 7. In this way, a preferably continuous transition from the bolt head 7 via increasingly widening flank-shaped shoulders 11 into the actual bolt body 9 is provided. This makes it possible for the corresponding plate material to be deformed during the penetration of the press-in bolt 5 by way of the interaction with the increasingly widening shoulder of a flank-shaped configuration, specifically so as to form a material rim 101 projecting transverse to the plate material. The bordered materiel rim 101 (in other words the entire height of the bordered material rim 101 including the thickness of the plate-shaped or strip-shaped material 1, 1) may be of a height which is greater than 1.1, 1.2, 1.3, 1.4, 1.5 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3.0 times the thickness of the plate-shaped or strip-shaped material 1, 1. In other words, a configuration is generally favourable and sufficient if the total height of the bordered material rim 101 (including the thickness of the plate-shaped and strip-shaped material) is not greater than 3.0, 2.9, 2.8, 2.7, 2.6, 2.5, 2.4, 2.3, 2.2, 2.1, 2.0, 1.9, 1.8, 1.7, 1.6, 1.5 times the thickness of the plate-shaped or strip-shaped material 1, 1.
(45) The press-in bolt 5 may also be formed with different dimensions within wide ranges.
(46) Preferably, the press-in bolt 5 is dimensioned in such a way that the diameter in the region of the bolt body 9 thereof is for example between 1.5 and 7 mm, and preferably has a diameter which is greater than 2.0 mm, 2.5 mm, 3.25 mm, 3.5 mm, 3.75 mm, 4.0 mm, 4.25 mm, 4.5 mm, 4.75 mm or is greater than 5.0 mm. Further, for many applications it is sufficient if the external diameter of the bolt body 9 is not greater than 8.0 mm, in particular being less than 7.5 mm, 7.0 mm, 6.5 mm, 5.0 mm, 4.75 mm, 4.5 mm, 4.25 mm, 4.0 mm, 3.75 mm, 3.5 mm and in particular less than 3.0 mm.
(47) The axial length or height of the press-in bolt 5 may likewise be selected differently within wide ranges. Preferably, the axial length of the press-in bolt 6 is a dimension corresponding to at least 1.5 times the thickness of the plate-shaped or strip-shaped material 1, 1. Preferably, the axial height of the press-in bolt 5 is at least 2, 3, 4, 4.5 or approximately 5 times as greet as the thickness of the plate-shaped or strip-shaped materiel 1, 1. On the other hand, it is generally sufficient if the axial length or height at the press-in bolt 5 is not greater than 10 times the thickness of the plate-shaped or strip-shaped material 1, 1, in particular not greater than 9, 7, 6 or 6.5 times the thickness of the plats-shaped or strip-shaped material 1, 1.
(48) The ratio between the diameter of the bolt body 9 (in the region of the press fit thereof) and the diameter of the bolt head 7 may also be selected differently, in many cases it is sufficient if the maximum diameter of the part of the bolt body 9 pressed into the plate-shaped or strip-shaped material 1, 1 is at least 10%, preferably at least 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 100%, 110%, 120%, 130%, 140% or even 150% greater than the diameter of the bolt head 7. Conversely, it is generally sufficient if the maximum diameter of the bolt body 9 in the region of the press fit thereof is less than 200% greater than the diameter of the bolt head 7, thus in particular less than 180%, 160%, 150%, 140%, 130%, 120%, 110%, 100%, 90% or less than 80%. In the embodiment shown, the diameter of the bolt body 9 is approximately 75% to 90% greater than the diameter of the bolt head 7.