Glass roving package
09688436 ยท 2017-06-27
Assignee
Inventors
Cpc classification
B65D81/127
PERFORMING OPERATIONS; TRANSPORTING
B65D2571/00043
PERFORMING OPERATIONS; TRANSPORTING
B65D71/04
PERFORMING OPERATIONS; TRANSPORTING
B65D19/44
PERFORMING OPERATIONS; TRANSPORTING
B65D71/0096
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D71/00
PERFORMING OPERATIONS; TRANSPORTING
B65D19/00
PERFORMING OPERATIONS; TRANSPORTING
B65D71/04
PERFORMING OPERATIONS; TRANSPORTING
B65D81/127
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A glass roving package 200 is provided which has a simple configuration which can prevent shifting and collapse of the glass roving package 200 during transportation of the package, and for which it is easier to package glass rovings 100 and unpack, and the cost of the glass roving package 200 can be reduced. The glass roving package 200 includes groups of glass rovings 100 stacked on top of each other on a base board 20, the glass rovings 100 in each group being arranged, and a wrapping material wrapped around an outer circumferential portion of the groups of glass rovings 100. A displacement prevention sheet 10 is interposed between a lower group of glass rovings 100 and an upper group of glass rovings 100 in order to prevent the upper group of glass rovings 100 from being displaced during transportation of the package.
Claims
1. A glass roving package including groups of glass rovings stacked on top of each other on a base board, the glass rovings in each group being arranged, and a wrapping material wrapped around an outer circumferential portion of the groups of glass rovings, wherein a displacement prevention sheet is interposed between a lower group of glass rovings and an upper group of glass rovings and the displacement prevention sheet comprises a foamed resin sheet which is in contact with bottom surfaces of the glass rovings in the upper group of glass rovings, wherein each group of glass rovings is bundled using a bundling strap and the wrapping material is wrapped around the bundling strap together with the outer circumferential portion of the groups of glass rovings.
2. A glass roving package including groups of glass rovings stacked on top of each other on a base board, the glass rovings in each group being arranged, and a wrapping material wrapped around an outer circumferential portion of the groups of glass rovings, wherein a displacement prevention sheet is interposed between a lower group of glass rovings and an upper group of glass rovings and the displacement prevention sheet comprises a foamed resin sheet which is in contact with bottom surfaces of the glass rovings in the upper group of glass rovings, wherein each glass roving in the groups of glass rovings has a cylindrical shape having a hollow portion, and a plurality of rectangular displacement prevention sheets are provided between the lower group of glass rovings and the upper group of glass rovings while the hollow portions of the glass rovings in the lower group are in communication with the hollow portions of the glass rovings in the upper group, and wherein each group of glass rovings is bundled using a bundling strap and the wrapping material is wrapped around the bundling strap together with the outer circumferential portion of the groups of glass rovings.
3. The glass roving package of claim 2, wherein the displacement prevention sheet is configured so that the area of a region where the glass rovings in each group are in contact with the displacement prevention sheet is 50% or more of the area of the bottom surfaces of the glass rovings.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF EMBODIMENTS
(7) Embodiments of a glass roving package according to the present invention will now be described with reference to
(8) (Glass Roving Package)
(9)
(10) The glass roving 100 typically has an outer diameter of 250 to 300 mm, a height of 260 to 270 mm, and a weight of 25 to 30 kg. However, the glass roving 100 may have various dimensions, depending on the application.
(11) As shown in
(12) The displacement prevention sheet 10 may be an elastic resin sheet which can be used as a shock-absorbing material, cushioning material, etc., preferably a foamed resin sheet, and more preferably a foamed polyethylene sheet. The displacement prevention sheet 10 has exactly or substantially the same size as that of the top surface of a base board 20 described below. The base board 20 typically has a size of 1130 mm (length)1130 mm (width). The thickness of the displacement prevention sheet 10 is suitably set based on the material of the displacement prevention sheet 10, the size of the glass roving 100, and the number of groups (or layers) of glass rovings 100 stacked on top of each other. The displacement prevention sheet 10 has nine circular communication holes 11 for causing a space in which a lower group of glass rovings 100 is provided and a space in which an upper group of glass rovings 100 is provided to be in communication with each other. The nine communication holes 11 are symmetric with respect to a center C of the displacement prevention sheet 10, and are formed in the displacement prevention sheet 10 at predetermined intervals. Note that the communication hole 11 may have other shapes, such as a rectangle, triangle, etc., in addition to a circle, and the number of the communication holes 11 may be not more than 8 or not less than 10. The communication hole 11 is not essential. The displacement prevention sheet 10 without the communication hole 11 may be used. Although described in detail below, if the displacement prevention sheet 10 without the communication hole 11 is used, it is advantageous that time and effort to form the communication hole 11 can be removed.
(13)
(14) The pad 21 is provided between the lower group of glass rovings 100 and the base board 20 in order to provide a flat plane on the base board 20. The pad 21 can prevent foreign matter, such as dust, insects, etc., from entering from below the base board 20. Also, when there is warp or unevenness on the base board 20, the pad 21 allows the base board 20 to have a flat top surface, thereby stabilizing the glass roving package 200. As the pad 21, any shock-absorbing material or cushioning material that can flatten the warp or unevenness of the base board 20 can be used. For example, a foamed resin sheet, such as a foamed polyethylene sheet etc., can accommodate the warp or unevenness of the base board 20 by elastic deformation, thereby stabilizing the glass roving package 200. Note that a tray (not shown) may be used instead of the pad 21. In this case, the tray may be preferably one which is made of cardboard and has an orthogonal corrugated pattern as viewed from above. Communication holes 11 similar to those of the displacement prevention sheet 10 may be formed in the pad 21. The displacement prevention sheet 10 may be put on the base board 20 without providing the pad 21 or a tray. The glass roving 100 may be directly put on the base board 20 without providing the displacement prevention sheet 10.
(15) The top surfaces of the glass rovings 100 in the uppermost group may be optionally covered with a cover sheet 22. Note that the displacement prevention sheet 10 may be used instead of the cover sheet 22, i.e., the same package material may be used as different parts of the package. In this case, the displacement prevention sheet 10 without the communication hole 11 may be used.
(16) A stretch film 23 is wrapped around an outer circumferential portion of the stack of glass rovings 100 so that the glass rovings 100 of each group are fastened together with a predetermined tension being exerted on the glass rovings 100. Instead of the stretch film 23 which is wrapped around the stack of glass rovings 100, a polyolefin heat-shrink film may be used for shrink wrap. If the heat-shrink film is used to shrink-wrap the glass rovings 100, the physical integrity of the base board 20 and the stack of glass rovings 100 can be improved, whereby the glass rovings 100 can be reliably fixed.
(17) The base board 20 may be made of any material that is resistant to a thermal treatment described below, such as wood, metal, synthetic resin, etc. The base board 20 preferably has openings which admit the forks of a forklift etc. so that the package can be moved, or loaded into a car etc. Although, in this embodiment, the base board 20 is in the shape of a pallet as an example, any base board with a different structure that has sufficient stiffness to support the glass rovings 100 may be used.
(18) When a foamed polyethylene sheet (e.g., MIRAMAT (registered trademark) manufactured by JSP Corporation) which is a foamed resin sheet is used as the displacement prevention sheet 10, the foamed polyethylene sheet preferably has a thickness of 0.25 to 5 mm, more preferably 0.5 to 3 mm. If the thickness is smaller than 0.25 mm, the sheet is likely to be broken when the glass rovings 100 are stacked. If the thickness is greater than 3 mm, the unit price of the displacement prevention sheet 10 increases, resulting in an increase in the cost of the glass roving package 200. If the displacement prevention sheet 10 having such a material and thickness is employed, the bottom surfaces 4 of the glass rovings 100 in the upper group reliably sink into the displacement prevention sheet 10, while the displacement prevention sheet 10 is reliably pressed against the top surfaces 5 of the glass rovings 100 in the lower group, whereby the physical integrity of the upper group of glass rovings 100 and the lower group of glass rovings 100 can be improved. Therefore, even if external force is exerted on the glass roving package 200 during transportation of the package, so that strong inertial force occurs, the upper group of glass rovings 100 can be reliably prevented from being displaced with respect to the lower group of glass rovings 100. Moreover, the cushioning effect of the foamed polyethylene sheet can protect the bottom and top surfaces 4 and 5 of the glass roving 100, thereby preventing the glass roving 100 from being damaged.
(19) The displacement prevention sheet 10 preferably has a melting point of 100 C. or more. As a result, even when a thermal treatment is performed on the stack of glass rovings 100 as described below, the displacement prevention sheet 10 is not melted.
(20) Note that the thickness of the displacement prevention sheet 10 for each group may be changed, depending on the number of the groups and the size of the glass roving 100. Specifically, for example, a load applied to the displacement prevention sheet 10 is greater for the lower group than for the upper group. Therefore, the thickness of the lower displacement prevention sheet 10 may be greater than that of the upper displacement prevention sheet 10.
(21) (Procedure for Producing Glass Roving Package)
(22) A procedure for producing the glass roving package 200 will be described. Initially, the pad 21 and a displacement prevention sheet 10 are put on the base board 20. After the pad 21 and the displacement prevention sheet 10 are put on the base board 20, glass rovings 100 are put on the displacement prevention sheet 10. In this embodiment, a total of 16 glass rovings 100 are neatly arranged on the displacement prevention sheet 10 in 4 columns and 4 rows before a displacement prevention sheet 10 is provided to cover all of the top surfaces 5 of the 16 glass rovings 100. Next, a total of 16 glass rovings 100 are arranged on the displacement prevention sheet 10 in 4 columns and 4 rows, on top of the lower group of glass rovings 100. In this case, the communication holes 11 formed in the displacement prevention sheet 10 can be used as a guide to easily neatly arrange glass rovings 100 in each group on the displacement prevention sheet 10 and stack the groups on top of each other. By repeatedly performing this process, three groups of glass rovings 100, each group including 4 columns and 4 rows of glass rovings 100 (a total of 48 glass rovings 100), are stacked on top of each other, on the pad 21, to form the stack of glass rovings 100.
(23) Next, a thermal treatment is performed on the stack of glass rovings 100. Specifically, the stack of glass rovings 100 is placed in a high-temperature chamber etc., in which the thermal treatment is performed. As a result, the stress of tension occurring during winding of a strand of the glass roving 100 is reduced, the glass strand 1 is fixed by a binder which has been applied during winding of the strand, and each glass roving 100 is shrink-wrapped. The thermal treatment is performed under the following conditions: at 70 to 100 C. and for 4 hours, preferably at 70 to 90 C. and for 4 hours, and more preferably at 75 to 85 C. and for 4 hours. By the thermal treatment, the reduction of the stress of tension on the glass rovings 100, the fixing of the glass strand 1, and the shrink-wrapping of each glass roving 100 can be simultaneously achieved without melting the displacement prevention sheet 10.
(24) Next, the cover sheet 22 is optionally put on the top surface of the stack of glass rovings 100, and the stack of glass rovings 100 is wrapped in the stretch film 23. In this case, after the cover sheet 22 is put on the top surface of the stack of glass rovings 100, the above thermal treatment may be performed to wrap the stack of glass rovings 100 in the stretch film 23. The stretch film 23 is, for example, wrapped around an outer circumferential portion of the stack of glass rovings 100 including the base board 20, from a lower portion to an upper portion thereof, uniformly covering the outer circumferential portion. In this case, the stretch film 23 is wrapped around the outer circumferential portion of the stack of glass rovings 100 while continuously exerting a predetermined tension thereto so that the glass rovings 100 in each group are made tight contact with each other. The stretch film 23 is wrapped around the outer circumferential portion of the stack of glass rovings 100 under suitable conditions which do not cause shifting or collapse, taking into consideration the number of the glass rovings 100 in each group, the number of the groups in the glass roving package 200, and the physical properties of the glass roving 100. The stretch film 23 may be any one that allows for stretch wrap, and may be made of, for example, polyethylene film. Although, in this embodiment, the stack of glass rovings 100 is directly wrapped in the stretch film 23, in another embodiment, shown in
(25) When the glass roving package 200 is unpacked, the stretch film 23 can be easily removed only by cutting the stretch film 23 at a portion where the stretch film 23 is not in contact with the glass rovings 100. As a result, the user can easily unpack without damaging the product, i.e., the glass rovings 100.
(26) (Cross-Sectional Structure of Glass Roving Package)
(27)
(28) As shown in
(29) As shown in
(30) (Other Embodiments)
(31)
(32) (1) In the above embodiment, the displacement prevention sheet 10 is in contact with the entire top surfaces 5 of the glass rovings 100 in the lower group, and is also in contact with the entire bottom surfaces 4 of the glass rovings 100 in the upper group. Alternatively, if the area of a region where each of the glass rovings 100 in each group is in contact with the displacement prevention sheet 10 is 50% or more of the area of the bottom surface 4 of the glass roving 100, preferably 85% or more, the displacement prevention sheet 10 may not be in contact with the entire top surface 5 of each glass roving 100 in the lower group or the entire bottom surface 4 of each glass roving 100 in the upper group. Specifically, for example, in the alternative embodiment of
(33) (2) In the above embodiment, the 9 communication holes 11 through which the space in which the lower group of glass rovings 100 is provided is in communication with the space in which the upper group of glass rovings 100 is provided, are formed in a region of the surface of the displacement prevention sheet 10 which is not in contact with the 16 glass rovings 100 in each group. Alternatively, the communication hole 11 may be formed, extending between a region of the surface of the displacement prevention sheet 10 which is not in contact with the glass roving 100 and a region of the surface of the displacement prevention sheet 10 which is in contact with the glass roving 100. Specifically, for example, in the alternative embodiment of
(34) (3) The glass roving 100 is produced by winding the glass strand 1 into a cylindrical shape, and therefore, a hollow portion 7 is formed in a center portion of the glass roving 100. The glass rovings 100 are stacked on top of each other so that the hollow portions 7 of the glass rovings 100 in the lower group are substantially aligned with the respective corresponding hollow portions 7 of the glass rovings 100 in the upper group. The communication holes 11 may be formed in the surface of the displacement prevention sheet 10 so that the hollow portions 7 of the glass rovings 100 in the lower group are in communication with the hollow portions 7 of the glass rovings 100 in the upper group. Specifically, for example, in the alternative embodiment of
(35) (4) In the above embodiment, the communication hole 11 is formed in the surface of the displacement prevention sheet 10. Alternatively, a rectangular displacement prevention sheet 10 without the communication hole 11 may be produced. In this case, while the hollow portions 7 of the glass rovings 100 in the groups are in communication with each other, a plurality of rectangular displacement prevention sheets 10 may be provided between the lower group of glass rovings 100 and the upper group of glass rovings 100 with a gap being interposed between each rectangular displacement prevention sheet 10. Specifically, for example, in the alternative embodiment of
INDUSTRIAL APPLICABILITY
(36) The glass roving package of the present invention is applicable to a glass roving package including glass rovings of various sizes and types.
REFERENCE SIGNS LIST
(37) 10 DISPLACEMENT PREVENTION SHEET
(38) 11 COMMUNICATION HOLE
(39) 20 BASE BOARD
(40) 23 STRETCH FILM (WRAPPING MATERIAL)
(41) 100 GLASS ROVING
(42) 200 GLASS ROVING PACKAGE