Magnet retention member and locking sleeve for a position sensor arrangement for a gear mechanism
09689413 ยท 2017-06-27
Assignee
Inventors
Cpc classification
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2063/3076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G01B7/30
PHYSICS
F16B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a magnet retention member (1) which can be fitted to a wall (28) of a locking sleeve (27) for a gear mechanism, a locking sleeve (27) and a position sensor arrangement (37) for a gear mechanism. In order to be able to produce the position sensor arrangement (37) with the magnet retention member (1) and/or the locking sleeve (27) in the most cost-effective manner possible, there is provision according to the invention for the magnet retention member (1) to have a retention slot (4) for receiving a wall (28) of the locking sleeve (27), which is flanked by retention arms (2, 3) of the magnet retention member (1), the wall (28) having a securing portion (32) for the magnet retention member (1) and the position sensor (37) having a magnet retention member (1) according to the invention and/or a locking sleeve (27) according to the invention.
Claims
1. A magnet retention member which is profiled for fitting to a wall of a locking sleeve for a gear mechanism, wherein the magnet retention member has a first and a second retention arm, the retention arms delimiting a retention slot for receiving a securing portion of the wall in a mutually opposing manner, wherein one of the retention arms is constructed with a magnet housing which has a magnet receiving member, the magnet housing extending over the retention slot.
2. The magnet retention member according to claim 1, wherein the magnet receiving member is constructed so as to be open with respect to the retention slot.
3. The magnet retention member according to claim 1, wherein the magnet receiving member is parallel with a longitudinal direction (L) of the retention slot a greater extent than transversely relative to the longitudinal direction (L).
4. The magnet retention member according to claim 1, wherein the magnet retention member is provided with a magnet and the magnet housing has a magnet opening which opens to the retention slot.
5. The magnet retention member according to claim 1, wherein one of the retention arms is constructed as a catch arm having a catch element for engagement with the locking sleeve.
6. The magnet retention member according to claim 1, wherein the magnet retention member is provided with a tilting prevention system which at least limits a tilting of the magnet retention member which is fitted to the locking sleeve relative to the locking sleeve.
7. The magnet retention member according to claim 6, wherein the tilting prevention system has at least one support element which is constructed so as to extend away from the retention slot.
8. The magnet retention member according to claim 1, wherein the first retention arm is provided with the magnet housing and the second retention arm is constructed as the catch arm.
9. A magnet retention member which is profiled for fitting to a wall of a locking sleeve for a gear mechanism, wherein the magnet retention member has a first and a second retention arm, the retention arms delimiting a retention slot for receiving a securing portion of the wall in a mutually opposing manner, the magnet retention member is provided with a tilting prevention system which at least limits a tilting of the magnet retention member which is fitted to the locking sleeve relative to the locking sleeve, wherein the tilting prevention system has at least one positive-locking element which adjoins the retention slot.
10. The magnet retention member according to claim 9, wherein the positive-locking element abuts the catch element.
11. The magnet retention member according to claim 9, wherein the magnet retention member has a base, to which the retention arms are secured, the base being provided with the positive-locking element.
12. A magnet retention member which is profiled for fitting to a wall of a locking sleeve for a gear mechanism, wherein the magnet retention member has a first and a second retention arm, the retention arms delimiting a retention slot for receiving a securing portion of the wall in a mutually opposing manner, wherein there is arranged on one of the retention arms an inclined introduction member which is orientated in the direction towards a free end of the other retention arm.
13. A position sensor arrangement, comprising: a locking sleeve for a gear mechanism, having a wall, a slotted switching member being provided in the wall, wherein the wall is constructed with a securing portion; and a magnet retention member profiled for fitting to the wall of the locking sleeve, wherein the magnet retention member has a first and a second retention arm, the retention arms delimiting a retention slot for receiving the securing portion of the wall in a mutually opposing manner.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the Drawings:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) The structure and function of a magnet retention member according to the invention will first be described with reference to the embodiment of
(9)
(10) One of the retention arms 2, 3 and in particular the retention arm 3 may be constructed with a magnet housing 8 for a magnet. The magnet housing 8 may have a magnet receiving member 9 in which the magnet can be retained in the magnet housing 8. In the embodiment of
(11) A side of the magnet housing 8 directed in a vertical direction H and away from the retention slot 4 may be constructed with a magnet opening M.sub.1, through which a magnetic field of the magnet arranged in the magnet receiving member 9 can freely extend from the magnet housing 8.
(12) The magnet retention member 1 may further have a catch arm 10 for connection to the wall of the locking sleeve. In order to fit the magnet retention member 1 to the wall and engage it, the catch arm 10 is preferably connected to the base 7 so as to be able to be resiliently deflected parallel with the vertical direction H. In many fields of use, for example, when no or only small mechanical forces are acting on the magnet retention member 1 which is fitted to the locking sleeve, the resilient forces of the catch arm 10 may be sufficient for a mechanically stable connection to the wall 10. In such a case, the catch arm 10 may also be described as a clamping arm.
(13) Using the catch arm 10, the magnet retention member 1 may, however, also engage with the wall of the locking sleeve and consequently couple together the magnet retention member 1 and the locking sleeve in a more mechanically secure manner than by clamping alone. So that the magnet retention member 1 can be fitted more securely to the wall, it is advantageous for the catch arm 10 to have at least one catch element 11 for engagement with the locking sleeve.
(14) The catch element 11 may, for example, be provided as an undercut portion, optionally in the form of a recess in the catch arm 10. A counter-catch element of the locking sleeve would in this instance preferably be intended to be constructed as a catch projection. However, since the locking sleeve is often produced from a metal sheet, it is more simple in technical production terms for the locking sleeve not to be constructed with a catch projection, but instead with an undercut portion which is punched in the metal sheet or a catch receiving member as a counter-catch element. The catch element 11 of the catch arm 10 may be inserted in the locked state at least partially or completely into the catch receiving member of the locking sleeve and consequently save the structural space required for the fitted magnet retention member 1. The catch arm 10 can be produced in the same manner as the magnet housing 8 using injection-moulding technology and consequently be constructed in a simple manner with a catch element 11, for example, in the form of a catch projection. The catch projection may extend parallel with the vertical direction H from the catch arm 10 into the retention slot 4 and in a state in which the magnet retention member 1 is mounted on the locking sleeve, engage behind the counter-catch element in the form of the catch undercut portion in the wall and consequently produce the catch connection between the magnet retention member 1 and locking sleeve.
(15) The catch element 11 is preferably arranged at a free end 12 of the catch arm 10 facing away from the base 7. The free end 12 of the catch arm 10 may be orientated in the longitudinal direction L of the retention slot 4 and the catch element 11 may protrude parallel with the vertical direction H into the retention slot 4 or at least partially delimit it in the longitudinal direction L. The catch element 11 which is constructed in
(16) A portion of the catch element 11 directed towards the base 7 may have a securing face 14 which is orientated substantially perpendicularly relative to the longitudinal direction L or parallel with the vertical direction H and which adjoins the retention slot 4 or at least partially delimits it in the longitudinal direction L.
(17) Between the inclined introduction member 13 and the securing face 14, the catch element 11 may have a sliding face 15 which extends substantially parallel with the longitudinal direction L. When the magnet retention member 1 is fitted to the locking sleeve, the wall which is intended to be introduced into the retention slot 4 may slide on the sliding face 15. The catch element 11 which is described here and which is shown in the embodiment of
(18) In order to be able to mount the magnet retention member 1 on the wall in a simple manner, the open end 5 of the retention slot 4 directed in the longitudinal direction L is preferably funnel-shaped and thus expands substantially in the longitudinal direction L. A clearance W of the open end 5 which increases substantially in the longitudinal direction L between the catch arm 10 and the opposing retention arm 2, 3 may extend between the sliding face 15 and an inclined insertion member 16. The inclined insertion member 16 is advantageously arranged at the free end of the retention arm 2, 3 opposite the catch arm 10 and may move away from the retention arm 2, 3 opposite the catch arm 10 in its path in the longitudinal direction L. The clearance W is preferably intended to be sized in such a manner that the wall of the locking sleeve can be inserted into the retention slot 4 in a simple manner and without great application of force. The catch arm 10 may project beyond the opposing retention arm 2, 3 in the longitudinal direction L.
(19) According to a preferred embodiment, the retention arm 2 which is opposite the retention arm 3 having the magnet housing 8 is constructed as a catch arm 10.
(20) Owing to the catch element 11, the magnet retention member 1 can be secured against undesirable displacement counter to the longitudinal direction L on the wall of the locking sleeve. The end 6 of the retention slot 4 closed by the base 7 prevents the magnet retention member 1 from being pushed onto the wall too far in the longitudinal direction L. In order to be able to prevent the magnet retention member 1 which is fitted to the wall from carrying out undesirable tilting or rotation movements relative to the locking sleeve, the magnet retention member 1 may be provided with a tilting prevention system. The tilting prevention system is constructed, for example, as a torque compensator which directs forces which, without a tilting prevention system, bring about a tilting or rotation of the magnet retention member 1, into the locking sleeve. In order to absorb these forces, the locking sleeve may have at least one torque receiving member which co-operates with the torque compensator. The torque compensator and the torque receiving member may each have at least one positive-locking element which preferably adjoins the retention slot and/or the catch element. The tilting prevention system is arranged on one of the retention arms 2, 3 in a preferred embodiment. Owing to such a configuration, the dimension of the magnet retention member 1 can be kept small.
(21) For example, the positive-locking element is constructed as a positioning protrusion 17 which extends parallel with the vertical direction H in the retention slot 4. In the embodiment illustrated in
(22) Using the positioning protrusion 17, at least the free end 12 of the catch arm 10 may be protected against movements transversely relative to the vertical direction H and the longitudinal direction L. In order also to be able to prevent corresponding pivot movements of the base 7, the base 7 may also be provided with a positive-locking element. The base 7 may also be constructed with a positioning tongue or a positioning protrusion which preferably extends in the longitudinal direction L and vertical direction H into the retention slot 4. In the embodiment of
(23) In order to be able to form the positioning receiving member 18 in the base 7 in a simple manner, the positioning receiving member 18 may extend completely through the base 7 parallel with the longitudinal direction L. For example, the positioning receiving member 18 may be constructed as a hole which extends through the base 7. If not only the retention arms 2, 3, but also the base 7 are intended to be produced using injection-moulding technology, the positioning receiving member 18 may be formed in a simple manner, for example, using a sliding member of an injection-moulding tool. Transversely relative to the longitudinal direction L and the vertical direction H there remain lateral walls 19, 20 which connect the retention arms 2, 3 to each other so as to form the base 7 and delimit the positioning receiving member 18 transversely relative to the vertical direction H and the longitudinal direction L. The lateral walls 19, 20 interact with the substantially complementary portion of the torque receiving member of the locking sleeve and direct forces acting on the base 7 of the magnet retention member 1 into the locking sleeve.
(24) The previously described tilting prevention system may further improve the positioning of the magnet retention member 1 on the locking sleeve if the positive-locking elements predetermine the relative position of the magnet retention member 1 with respect to the locking sleeve transversely relative to the longitudinal direction L. Such a tilting prevention system which can also be referred to as an auxiliary positioning member positions in a particularly precise manner if the positive-locking elements of the magnet retention member 1 and the locking sleeve which interact with each other can be connected with the least possible play or in a play-free manner.
(25) Owing to the previously described tilting protection system, the magnet retention member 1 may be secured against movements about the vertical direction H on the locking sleeve. Alternatively or additionally, however, the magnet retention member 1 may also be provided with a tilting prevention system which at least limits relative movements between the magnet retention member 1 and locking sleeve about the longitudinal direction L. To this end, the magnet retention member 1 may be constructed with at least one torque compensator which abuts the wall transversely relative to the vertical direction H and the longitudinal direction L with spacing from the retention slot 4 when the magnet retention member 1 is fitted to the locking sleeve.
(26) Such a tilting prevention system may, for example, be formed by a support element in the form of a support arm 21. In order to be able to protect the magnet retention member 1 against undesirable movements in two directions about the longitudinal axis, the tilting prevention system may have not only a support arm 21, but also an additional support element in the form of a second support arm 22. The support arms 21, 22 may extend transversely relative to the vertical direction H and the longitudinal direction L away from the retention slot 4 and be formed to be in abutment with an outer face or an inner face of the locking sleeve in the assembled state of the magnet retention member 1. In order to be able to effectively direct forces acting on the magnet retention member 1 into the wall, the support arms 21, 22 may be in planar abutment with the wall of the locking sleeve when the magnet retention member 1 is mounted. Often the locking sleeve has an annular cross-section so that the support arms 21, 22 are preferably constructed in a curved manner, or in a wing-like or arcuate manner and can fit closely against the wall.
(27) For example, the support arms 21, 22 are arranged on one of the retention arms 2, 3 and in particular in each case at a longitudinal side of the retention arm 2, 3 which extends parallel with the longitudinal direction L. A side 23 of the retention arm 2, 3 provided with the support arms 21, 22 facing the retention slot 4 may continue the shape of the support arms 21, 22 and, together with these, abut the sleeve in a planar manner in the assembled state of the magnet retention member 1. In the embodiment of
(28)
(29) The side 24 of the magnet housing 8 facing the retention slot 4 may be formed with a magnet opening M.sub.2, through which the magnet receiving member 9 or a magnet which is arranged in the magnet housing 8 can be contacted from the retention slot 4. The magnet may be constructed with an abutment face which is directed towards the retention slot 4 and by means of which the magnet can abut the locking sleeve. For example, the magnet housing 8 can be constructed in such a manner that the magnet arranged in the magnet receiving member 9 adjoins the retention slot 4 in an aligned manner with an edge 25 of the magnet housing 8 that surrounds the magnet opening M.sub.2. Alternatively, the magnet may also protrude through the magnet opening M.sub.2 into the retention slot 4, that is to say, protrude counter to the vertical direction H with respect to the magnet housing 8 or the edge 25 thereof.
(30)
(31) In order to stabilise the support arms 21, 22, they can each be connected to the base 7 by means of a stabilisation angle 26. In the sectioned illustration of
(32) The magnet retention member 1 of the embodiment of
(33)
(34) The locking sleeve 27 often has an annular cross-section and is constructed in a substantially cylindrical manner, the locking sleeve 27 extending in a longitudinal direction L. In a wall 28 of the locking sleeve 27, a slotted switching member 29 is formed for guiding switching movements of the gear mechanism. A plurality of switching channels 30 of the slotted switching member 29 each open in a selection channel 31. Via the slotted switching member 29, it is possible to guide, for example, a guiding pin of a gear mechanism or a gear shift linkage and consequently switching movements of the gear. If the guiding pin is arranged in the selection channel 31, the gear mechanism is not in one of the gears, but instead in idle mode.
(35) The locking sleeve 27 may further be constructed with a securing portion 32, the securing portion 32 being constructed to fit the magnet retention member 1 to the locking sleeve 27.
(36) In order to be able to engage the magnet retention member 1 with the locking sleeve 27, the securing portion 32 may have at least one counter-catch element 33. The counter-catch element 33 may be constructed as a catch projection. According to the embodiment of
(37) In order to prevent a tilting or rotation of the fitted magnet retention member 1 relative to the locking sleeve 27 and about the radial direction R, the locking sleeve 27 may be provided with at least one torque receiving member. The torque receiving member may be constructed at least partially so as to complement the at least one positive-locking element and, for example, the positioning protrusion 17 of the magnet retention member 1. The torque receiving member may thus be provided as a recess 34 which is formed in the wall 28 and which extends in or counter to the radial direction R. As illustrated in the embodiment of
(38) In order to prevent torsion or tilting of the assembled magnet retention member 1, securing only by the recess 34 together with the positioning protrusion 17 may potentially not be sufficient. Consequently, the locking sleeve 27 may be constructed either with another or with an additional positive-locking element. This positive-locking element may also be constructed so as to complement the corresponding positive-locking element of the magnet retention member 1. If the base 7 is provided with the positioning receiving member 18, the positive-locking element of the locking sleeve 27 may be constructed as a positioning protrusion or pin 35 which extends counter to the longitudinal direction L. The positioning pin 35 may, for example, be arranged on an end face 36 of the locking sleeve 27 directed counter to the longitudinal direction L. In the longitudinal direction L, the positioning pin 35 may be spaced apart from the recess 34 and in particular arranged in front of it.
(39)
(40) The support arms 21, 22 which are illustrated in a curved manner, for additional stabilisation of the position of the magnet retention member 1 relative to the locking sleeve 27, may abut an outer face 38 of the wall 28, the outer face being directed in the radial direction R away from the locking sleeve 27. Alternatively, at least one and optionally both of the support arms 21, 22 may abut an inner face 39 of the wall 28, the inner face being directed counter to the radial direction R into the inner side of the locking sleeve 27. The support arms 21, 22 may abut the wall 28 loosely or in a pretensioned manner.
(41)
(42) If the locking sleeve 27 can be magnetised, at least in the region of the securing portion 32, that is to say, substantially between the counter-catch element 33 and the positioning pin 35, and is, for example, ferromagnetic, the magnet 40 may apply magnetic retention forces to the wall 28 and thereby retain the magnet retention member 1 on the locking sleeve 27. In particular a direct mechanical contact between the magnet 40 and the locking sleeve 27 ensures high retention forces. In particular, when the magnetic field lines being discharged from the magnet 40 extend substantially parallel with the radial direction R, the magnet 40 bonds well with the locking sleeve 27.
(43) If the magnet housing 8 is constructed with the magnet opening M.sub.1 facing away from the locking sleeve 27, the magnetic field can extend from the magnet housing 8 in an unimpeded manner. During use of the position sensor arrangement, a position sensor, in particular a magnet sensor and, for example, a Hall sensor, may convert the magnetic field present at the sensor and brought about by the magnet 40 into an electrical signal. In a predetermined position of the locking sleeve, for example, when the guiding pin of the gear mechanism is arranged in the selection channel 31, the magnet 40 may have a maximum proximity to the sensor. The magnetic field at the sensor is then at a maximum. If a gear is engaged and the guiding pin is thus not arranged in the selection channel 31, but instead in one of the switching channels 30, the magnet 40 may have a greater spacing relative to the sensor. The magnetic field present is smaller.
(44) In order to be able to establish all the idle positions arranged along the selection channel 31, the magnet retention member 1 preferably extends along the selection channel 31 and has parallel with the selection channel 31 and in particular in the longitudinal direction thereof a greater extent than transversely relative thereto.
(45) In order to be able to ensure an adequate level of measurement precision, the magnetic field is intended to extend from the magnet 40 in the most parallel manner possible relative to the radial direction R or the vertical direction H. Deviations from the orientation of the magnetic field lines with respect to the vertical direction H or the radial direction R of, for example, up to 3, may be problem-free. If the angular deviation of the magnets 4 deviates to a greater extent than predetermined, the magnets 40 must be selected prior to their use. The production complexity of the magnet retention member 1 is thereby increased.
(46) If the locking sleeve 27 is now, at least extending in the region of the securing portion 32, that is to say, in a peripheral direction U which extends transversely relative to the radial direction R and the longitudinal direction L, completely magnetisable and in particular ferromagnetic, the locking sleeve 27 may direct and amplify the magnetic field. Since the orientation of the wall 28 of the locking sleeve 27 is generally substantially more precise than the anticipated error of the orientation of the magnetic field of the magnet 40 alone, the amplification of the better orientated locking sleeve 27 ensures an orientation of the magnetic field which is discharged by the position sensor arrangement and which deviates less from the desired orientation than the orientation of the magnetic field brought about by the magnet 40 alone. Consequently, with the position sensor arrangement 37 according to the invention, it is also possible to use magnets 40 which bring about a magnetic field with an orientation which is outside the previously permissible tolerance. A selection of the magnets 40 to the previous extent is therefore no longer necessary. Owing to the amplification of the at least partially ferromagnetic locking sleeve 27, it is further possible to use magnets 40 which bring about a weaker magnetic field. The material costs for the magnet 40 are also reduced thereby.