Heat cycle for transfer of heat between media and for generation of electricity
09689599 · 2017-06-27
Assignee
Inventors
Cpc classification
F25B2400/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/0409
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/0403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B31/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2501
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/0411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2339/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B29/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B31/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat pump circuit including a compressor that compresses a working fluid from a gas in a low pressure, low temperature first state to a high pressure, a high temperature second state. A first subflow of the working fluid is condensed into a gaseous/liquid mixture and assumes a third state by the working fluid delivering heat to a first medium. The first subflow of the working fluid is expanded and returns to a gas in the first state by absorbing heat from a second medium, whereupon the working fluid completes the cycle again. A second subflow of the compressed working fluid is expanded from the second state and the energy contents in the second subflow converted into electrical energy, whereafter the expanded working fluid is returned to the compressor after passage of the evaporator, or after expansion in the energy converter from the second to the first state.
Claims
1. A method in a refrigerant cycle comprising a working fluid, the method comprising: compressing the working fluid in a cycle from a first state with a low pressure p.sub.l and a low temperature t.sub.l into a second state with a high pressure p.sub.h and a high temperature t.sub.h, cooling the working fluid such that the working fluid assumes a third state with a pressure p.sub.m and a temperature t.sub.m, whereby p.sub.l <p.sub.m <p.sub.h and t.sub.l <t.sub.m <t.sub.h, expanding the working fluid to essentially return to the pressure and the temperature that prevail in the first state before the working fluid is again compressed in the cycle, heat exchanging a first subflow of the compressed working in a condenser such that said cooling of the working fluid occurs via a first medium belonging to a heat cycle with coils through the condenser, where the first medium cools the working fluid which therefore assumes the third state, passing the working fluid on to an evaporator and heat-exchanging the working fluid therein with a second medium belonging to a collector circuit, where said second medium delivers heat to the working fluid, whereby the working fluid undergoes said expansion and essentially returns to the pressure and the temperature prevailing in the first state, cooling and expanding a second subflow of the compressed working fluid from the second state upon passage through an energy converter according to the following modes of operation: reducing the pressure and temperature upon passage through the energy converter such that the working fluid is expanded essentially into the third state and is returned to the first state in the cycle by further expansion in the evaporator in a first mode of operation; and, reducing the pressure and temperature upon passage through the energy converter such that the working fluid from the second state is expanded essentially back to the first state and is returned to the cycle for compression in a second mode of operation; and converting with the energy converter work extracted during expansion of the working fluid in the energy converter into electrical energy, where the energy converter comprises a turbine driving a generator.
2. The method according to claim 1, wherein: the distribution of working fluid to the first and second subflows, respectively, and return of working fluid in the second subflow to the first state according to any of the alternatives, are controlled by a control unit via controllable shunt valves.
3. A device, comprising: a compressor, a condenser, an evaporator and an energy converter (TG) in a circuit traversed by a working fluid, wherein the compressor compresses the working fluid from a gas in a first state with a low pressure p.sub.l and a low temperature t.sub.l into a gas in a second state with a high pressure p.sub.h and a high temperature t.sub.h, wherein a first subflow of the working fluid is passed in a main circuit and is condensed into a gaseous/liquid mixture upon passage through the condenser and thus assumes a third state with a pressure p.sub.m and a temperature t.sub.m by the working fluid delivering heat to a first medium belonging to a first heat cycle, where the first medium is heat-exchanged with the working fluid in the condenser and where the following applies: p.sub.l <p.sub.m <p.sub.h and t.sub.l <t.sub.m <t.sub.h, said first subflow of the working fluid is forwarded from the condenser, is expanded in the evaporator and thereby returns to a gas in the first state by absorbing heat from a second medium in a collector circuit connected to the evaporator, wherein the second medium is heat-exchanged with the working fluid, whereupon the working fluid is returned to the compressor and completes the cycle again, wherein a second subflow of the compressed working fluid is expanded from the second state prevailing at the outlet of the compressor and is passed in a converting circuit to an energy converter for converting the energy contents of the second subflow of the working fluid that traverses the energy converter into electrical energy, whereupon expanded working fluid from the outlet of the energy converter is returned to the compressor according to the following modes of operation from the energy converter directly to the evaporator for further expansion, in a first mode of operation; and directly back to the compressor after expansion in the energy converter from the second state to the first state in a second mode of operation.
4. The device according to claim 3, further comprising: a control unit configured to drive the device for different operating conditions, wherein the control unit controls a first shunt valve for distribution of the first and second subflows of the working fluid, and further controls a second shunt valve and a third shunt valve for selecting the operating condition by returning the working fluid from the second subflow to the compressor according to any of modes of operation.
5. The device according to claim 4, further comprising: a speed-controlled motor which drives the compressor, whereby the control unit controls the energy supply to the compressor by controlling the motor to adapt the device to different operating conditions.
6. The device according to claim 5, wherein the control of the quantity of working fluid in gaseous/liquid phase that is allowed to enter the evaporator is controlled by the control unit via a controllable expansion valve located between the condenser and the evaporator.
7. The device according to claim 3, wherein the energy converter comprises a turbine that is traversed by the second subflow of the working fluid and a generator that is driven by the turbine, whereby both the turbine and the generator are preferably integrated and enclosed in a common pressure-tight casing.
8. The device according to further comprising: a pressure-tight casing enclosing the energy converter that is traversed by the second subflow of the working fluid, wherein the evaporator is adapted to surround the casing that is pressure-tight for the energy converter, whereby the evaporator (EVAP) is adapted to utilize surplus heat leaking out from said pressure-tight casing.
9. The device according to claim 7, wherein the turbine has at least one turbine stage with at least one turbine rotor, wherein said at least one turbine rotor is rotated by the second subflow in the form of a hot gas, and wherein the rotor of the generator is mounted on the same shaft as the at least one turbine rotor of the turbine.
10. The device according to claim 3, further comprising: a voltage regulator to which the electric voltage that is generated in the energy converter is passed, wherein the voltage regulator is controlled by the control unit to regulate a voltage delivered from the voltage regulator in relation to the current operating conditions for the device.
11. The device according to claim 7, wherein the stator of the generator is integrated with the pressure-tight casing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(4)
DESCRIPTION OF EMBODIMENTS
(5) To implement the invention, a number of embodiments of the invention will be presented, reference also being made to the accompanying drawings.
(6) A main principle of the invention is shown in
(7) The following description is directed towards a heat pump that is used when heating dwellings based on extraction of energy from bedrock, lake or ground. The examples mentioned here relating to pressure, temperatures or other parameters thus refer to a heat pump of that kind. If a different use of the heat pump according to the invention will come into question, this means that different values of the parameters may apply.
(8) Here, an overview is given of the data of the working fluid during its course through the heat pump cycle. The indicated values are only to be conceived as illustrative examples and may vary in dependence on the purpose in question. At point 1 in the figure, the working fluid in the cycle is in gaseous state, the first state, and may then have a pressure around 2 kPa and a temperature of around 5 C. When passing through the compressor C, the gas is compressed to the second state, which is a hot gas state (at 2). The pressure of the working fluid may then lie around 22 kPa and is temperature may amount to 120 C. The energy for compressing the working fluid in the compressor C is obtained by supplying electrical energy via the motor M. It is, of course, possible to supply energy to the compressor C with the aid of some other kind of mechanical work.
(9) According to the invention, a first subflow of the working fluid, now in the form of hot gas, is forwarded in the main circuit Main to a condenser COND. The condenser is designed as a heat exchanger and in the example in question, where the heat pump heats a dwelling, the condenser COND is traversed by a first medium that circulates in a heat circuit Q, which may be in the form of radiators or floor-heating coils. In a known manner, the heat circuit Q has coils traversing the condenser. The first medium is usually water and is heated by the hot gas upon heat interchange with the working fluid as hot gas in the condenser. The heated water is circulated out into the heat circuit at V.sub.ut and is returned, at reduced temperature, at V.sub.in in the condenser COND. Thus, heat is transported away from the condenser while utilizing the heat circuit. The heat delivered by the working fluid in the condenser results in a temperature reduction of the hot gas, which is therefore largely condensed into liquid. A gaseous/liquid state arises in the working fluid. This has been referred to here as the third state (at 3). In this third state, the pressure may amount to about 10 kPa and the temperature may have fallen to about 65 C., all depending on the energy output in the condenser.
(10) From the condenser the working fluid is forwarded in the main circuit main to an evaporator EVAP. Also the evaporator EVAP comprises a heat exchanger which in this cases absorbs heat from a second medium, a refrigerant medium, which circulates in a collector circuit Coll. The second medium (the refrigerant medium) is in the form of a medium essentially in liquid phase, for example a spirit-water solution, which in the case of geothermal, lake or ground heating circulates in a coil (the collector circuit) for absorbing heat from the rock, the lake or the ground in a known manner
(11) The collector circuit traverses the evaporator EVAP and forms therein a heat exchanger structure together with coils in the main circuit Main. The working fluid in the main circuit Main enters into the evaporator, essentially in liquid phase, and here absorbs heat from the refrigerant medium upon heat interchange therewith in the heat exchanger structure. Heat is supplied to the evaporator EVAP via the refrigerant medium which is introduced into the evaporator at its inlet C. This heat, added via the collector circuit, then evaporates the working fluid supplied to the evaporator essentially in liquid phase. The steam generation heat for the evaporation is obtained from the refrigerant medium. The refrigerant medium, thus cooled, is returned in the collector circuit to the heat source (rock, lake, ground) at the outlet C.sub.ut.
(12) The control of the amount of working fluid in gaseous/liquid phase that is allowed to enter the evaporator EVAP is normally controlled via an expansion valve Exp located between the condenser and the evaporator, which expansion valve, as mentioned, reduces the temperature and the pressure of the working fluid supplied to the evaporator EVAP essentially in liquid state. The operation of the heat pump circuit Main described so far in principle shows the function of a heat pump according to the prior art. According to this prior art, some energy is lost since the compressor C operates also when overpressure already exists in the circuit ahead of the expansion valve Exp.
(13) According to one aspect of the invention, a second subflow of the working fluid is passed in a bypass conduit past the condenser COND with extraction of the working fluid at a first shunt valve S1 downstream of the outlet of the working fluid from the compressor C. This subflow thus flows in the converting circuit Transf. In this subflow in the converting circuit Trans, a converting unit TG is located which is traversed by the subflow before this is returned to the main circuit Main, either via a third shunt valve S3 to the inlet of the evaporator EVAP downstream of the expansion valve Exp, or via said third shunt valve S3 directly back to the compressor C. The third shunt valve may, under certain operating conditions, allow return to the main circuit Main according to both of these alternatives simultaneously, that is, return of the subflow of the working fluid from the converting circuit to the main circuit Main both before and after the evaporator EVAP.
(14) The converting unit TG is in the form of an energy converter that converts energy contained in the working fluid into electrical energy and may be implemented by means of a steam turbine T integrated with a Generator G, but also by means of other types of corresponding machines. The turbine T is driven by the hot gas flow which is constituted by the subflow of the hot gas that comes out of the compressor C which, via the first shunt valve Si is controlled to flow through the turbine T. The generator G is driven by the turbine T, whereby the generator delivers electrical energy which may be used in the desired manner A new and unique aspect according to the invention is that surplus heat and surplus pressure, which according to the prior art cannot be utilized in the most efficient and practical way in a heat pump circuit, can now be controlled, by means of the invention, to be utilized with the converting unit TG. The turbine T may advantageously be designed as a two-stage turbine, in which the two turbine stages are mounted on the same shaft. Also the generator section is mounted on the same shaft as the shaft of the turbine T. Thus, the rotor section of the generator G may be integrated with the rotating section of the turbine T. The stator section of the generator G is suitably fixedly attached to a wall of the casing of the converting unit. Further, the stator section, together with the rotor section of the generator and the turbine T, are preferably integrated and arranged in a common pressure-tight casing. Since a steam turbine of the kind which may be used in this case rotates at high speeds of rotation, en electric generator of high-speed type should suitably be used, for example a generator G of high-speed type for direct-current (dc) generation, which provides technical advantages in connection with electric operation of external units and in view of inherent losses in the generator G and inherent losses in the electric motor M to the compressor in those cases where generated electricity is used for driving the electric motor. The generator may, for example, produce electrical energy which may be used as a contribution for driving the drive motor M of the compressor C. Alternatively, or simultaneously with feeding to the drive motor M, surplus of electricity may be fed out on an external electricity network. The converting unit TG thus contributes to reduce the drive motor's M need of electrical energy in dependence on the surplus of energy that is available in the heat pump circuit by means of the pressure and temperature drops that occur therein, and because of the increased available extraction of energy from the collector circuit that is created by designing the heat pump circuit in the described manner
(15) The compressor C may be a piston, scroll or screw compressor. The evaporator EVAP may, in its turn, be of the indirect evaporator type and is the usually in the form of a plate heat exchanger. Alternatively, evaporation may take place directly in, for example, an evaporation coil for earth/lake heating or may consist of a flange battery for air. Preferably, the compressor C is a speed-controlled dc compressor.
(16) When utilizing a converting unit TG according to the invention, the evaporator may, in addition, have a shunted, fixed evaporation process by supplementing it with additional demand-controlled working fluid via an existing expansion valve Exp. This is done by the expansion valve being controlled by which value of the temperature absorption that the evaporation is allowed to have. By this method, maximum evaporation is achieved such that the compressor C is able to carry out its work without the risk of a breakdown caused by so-called liquid knock.
(17) The principle of the invention is based on creating a higher flow of working fluid through the heat pump circuit than what is justified based on the predetermined requirement for a certain installation, such as in the examples where the predetermined requirement may be the power requirement in a heat circuit for heating purposes. This is achieved by introducing the extra subflow which, according to the invention, passes through the converting unit TG in parallel with the subflow in the ordinary heat pump circuit adapted to the predetermined requirement, in e.g. heating, according to the prior art. To be able to carry out this, it is required that the pressure and temperature of the subflow through the converting circuit Transf have essentially the same values as the values that the subflow in the main circuit Main has at the points where the subflows are reunited, which, as mentioned above, occurs at one or both of the two outlets of the shunt valve S3, that is, at any of the inlets or outlets of the evaporator.
(18) Under certain operating conditions, it may be necessary to connect together the main circuit Main upstream of the condenser C with the converting circuit Transf for transferring working fluid from the converting circuit to the main circuit. A nonreturn valve V prevents the working fluid from flowing in the opposite direction.
(19)
(20) The converting unit may be located in different ways in the heat pump circuit and is then given somewhat different embodiments, but utilizes said surplus pressure/heat. One variant of an embodiment is to integrate the turbine section and the compressor/electric motor, in which case these are mechanically relieved and hence require lower energy for the operation. In this embodiment, no generator section is needed, which is a simplification per se but which requires redesign of the compressor unit.
(21) Calculation Examples Here, an example of a design of a heat pump circuit according to the invention will be described. The example is only intended to clarify the inventive concept in more detail and may only be conceived as an embodiment showing the principle and may not, as such, form the foundation of any basis for an argumentation against the invention. As such an example the below shows a theoretical calculation of parameters in a heat pump circuit according to the invention, based on a heat pump according to the Carnot principle:
Assumptions: Determined heat requirement in an installation and extraction of water with an average temperature of +40 C. (T.sub.1) at V.sub.ut in the heat circuit at the condenser COND: 8 kW (peak power). Selected heat pump: 0-17 kW with speed-controlled dc operation of the compressor (thus overdimensioned in relation to the determined requirement). Operating facts: Annual mean temperature (T2) of the refrigerant medium: +4 C., geothermal heating, direct return of working fluid from compressor, partly via condenser to evaporator, partly via converting unit to evaporator (i.e. return of surplus heat in hot gas after reduction of pressure/temperature in the turbine T):
T.sub.1=40+273=313 (K)
T.sub.2=4+273=277 (K) Theoretically attainable coefficient of performance according to the formula:
COP=T1/(T1T2)=313/(313277)=313/36=8.69 The practically feasible coefficient of performance (COP) of the heat pump, according to prior art, amounts to about 50% of the theoretically feasible due to pressure and heat losses. Actual coefficient of performance of the heat pump circuit 0.58.69=4.35.
(22) According to a first alternative, where the coefficient of performance 4.35 in case of a distribution of power with 8 kW to the condenser COND and 9 kW to the converting unit TG (i.e. with both direct return of hot gas via condenser COND and return of pressure-/temperature-reduced hot gas to evaporator EVAP without using a normally limiting expansion valve) gives Power requirement of the compressor for satisfying the heat requirement: 8 kW/4.35=1.84 kW. Power requirement of the compressor for delivering the remaining (9 kW) available heat pump power (17 kW) to the converting circuit: 9 kW/4.35=2.07 kW.
(23) Total required power consumption for output of maximum power: 3.91 kW.
(24) The output maximum power from the converting unit TG at an assumed efficiency of 50% for this amounts to: 0.509 kW=4.5 kW.
(25) According to a second alternative, the practically feasible efficiency for the converting circuit TG is assumed to constitute only 40% of the available (9 kW). The possible power output is 0.409 kW=3.6 kW. The power requirement of the compressor for satisfying the heat requirement (via condenser) is the same as in alt. 1, i.e. 8 kW/4.35=1.84 kW, The power requirement of the compressor for delivering the remaining (9 kW) available heat pump power (17 kW) to the converting circuit: 9 kW/4.35=2.07 kW.
(26) Total required power consumption for output of maximum power: 3.91 kW.
(27) Thus, alternative 2 gives an additional requirement of 0.31 kW but, on the other hand, produces a maximum of 8 kW to the heat circuit and a maximum of 3.6 kW as electric power from the converting circuit TG.
(28) The converting unit TG may be designed as this is shown in a cross section in
(29) A further embodiment is shown in
(30) When the subflow of hot gas, which according to the invention passes through the converting unit, delivers rotatory energy to the turbine T, heat is also delivered to the material of the turbine itself. A certain generation of heat also arises in the parts of the generator G. To utilize all such surplus heat that has been delivered to the converting unit TG during operation, the casing that encloses the turbine T and the generator G in a pressure-tight manner, as shown in
(31) Functional description of the heat pump circuit.
(32) Upon start-up, the shunt valves S1 and S2 are kept closed for gas flow through the converting unit TG by means of control from the control unit CONTR. When the compressor C has attained working pressure with the aid of the controlled expansion valve Exp, the control unit CONTR provides opening impulses to the valves S1/S2 which in stages control a gas flow to the converting circuit Transf, whereby the turbine T with the generator G integrated into the converting unit TG starts generating electric voltage to a voltage regulator REG which regulates the feed-out of the electric voltage. When the turbine T and the generator G of the converting unit are in phase with the voltage of the heating pump, the control unit CONTR provides an impulse to the shunt valve S2 to completely open the converting circuit up to the evaporator EVAP. The shunt valve S1 is thereafter controlled via the voltage regulator REG and the control unit CONTR in such a way that the hot gas flow controls the generator voltage to the speed-controlled dc compressor C, which according to the invention is overdimensioned in relation to the requirement of heat in the heat circuit (alternatively, the requirement of cooling at the evaporator in the case of a refrigerating plant). The evaporator EVAP is directly fed with a restricted, controlled shunted gas/liquid flow of low pressure due to the fact that the pressure of the subflow passing the turbine T has fallen. Also the temperature of said subflow has fallen, since surplus heat has been discharged in the case where the converting unit TG is cooled. For optimum utilization of the working fluid in the evaporator EVAP, the shunt valve S3 that distributes fluid to the evaporator EVAP is controlled via the control unit CONTR. Under certain operating conditions, a more optimal situation is achieved by returning a certain part of the subflow that passes via the converting circuit Trans directly back to the suction side of the compressor C, which then operates in a pressure-relieved way (so-called capacity control). This control is executed by means of the shunt valve S3. Optionally, a subcooler U1 may be located in the collector circuit, which is traversed by the second medium, to utilize the residual surplus heat after the condenser COND in a maximum way. This belongs to the prior art and is illustrated by dashed lines in
(33) A heat pump designed according to the method may be given alternative embodiments. As an example, the evaporator EVAP and the converting circuit TG may be integrated with each other, for example in that the evaporator constitutes the external casing of the converting unit. By this design, all surplus heat from the converting unit TG may be transferred to the evaporator EVAP, which thus utilizes additional surplus energy. A design of the evaporator EVAP according to this principle is shown in
(34) Theoretical calculations when utilizing the possible applications of the converting unit in a heat pump circuit according to the aspects of the invention, here described based on the application according to
(35) According to a Mollier diagram applied to the working fluid R407C, this medium in the form of a hot gas with a pressure of 24 kPa and a temperature of about +100 C. is given a temperature amounting to about +20 C. if the pressure is reduced to about 4 kPa, when the medium passes, say, a 2-stage turbine which drives a high-speed generator. A commercially available speed-controlled dc-operated heat pump having a rated power of 0-17 kW has, as an example, a maximum hot gas flow of about 18 kbm/hour according to the technical specification from the manufacturer. This entails a maximum hot gas flow of about 300 liters/min or about 5 liters/sec. The energy content of this mass flow is split up by the shunt valve S1 which is a shunt valve controlled by the control unit CONTR. If the 2-stage turbine reduces the gas pressure 24 kPa to about 4 kPa, consequently more than 80% of the energy contents of the surplus pressure in the converting circuit Trans should be transformed into kinetic energy in the 2-stage turbine T and provide generation of heat in the whole converting unit TG. It is assumed in the example that pressure and temperature constitute equal parts in this process, as shown by a Mollier diagram. When a heat pump circuit is arranged according to the embodiment of
(36) As mentioned before, the heat pump circuit described here may also be used in cooling machines. In these applications, it is cooling of an external medium in the evaporator (EVAP) that is desired, for example air as the second medium, which in the evaporator (EVAP) passes through cooling coils with working fluid which absorbs heat from the air. If the invention described here is to be used in cooling machines, then, when designing the circuit, the starting-point is instead the cooling effect that is desired in the evaporator (EVAP), instead of what is mentioned in the above examples relating to heating purposes, where it is the energy requirement in the heat circuit of the condenser that controls the design of the circuit.