Hydraulic control unit
09689494 ยท 2017-06-27
Assignee
Inventors
- Tomokazu Inagawa (Susono, JP)
- Kenta Kimura (Susono, JP)
- Takafumi Inagaki (Susono, JP)
- Yuji Hattori (Gotemba, JP)
- Yu Nagasato (Susono, JP)
Cpc classification
F16H2061/66286
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2400/72
PERFORMING OPERATIONS; TRANSPORTING
F16H61/66272
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/66295
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A hydraulic control unit configured to improve energy efficiency is provided. The hydraulic control unit is comprised of: a feeding passage that delivers fluid from at least any of an oil pump and an accumulator storing hydraulic pressure to an actuator; a draining passage that discharge the fluid from the actuator to a drain spot; and a discharging means that is configured to selectively discharge the fluid from the actuator to the accumulator through the feeding passage, if the fluid has to be discharged from the actuator and a pressure of the accumulator is lower than that of the actuator.
Claims
1. A hydraulic control unit, comprising: a feeding passage that delivers fluid from at least any of an oil pump and an accumulator storing hydraulic pressure to an actuator; a draining passage that discharge the fluid from the actuator to a drain spot; a controller that is configured to selectively discharge the fluid from the actuator to the accumulator through the feeding passage, if the fluid has to be discharged from the actuator and a pressure of the accumulator is lower than that of the actuator; a feeding valve that is disposed on the feeding passage to deliver the fluid from the accumulator to the actuator; a draining valve that is disposed on the draining passage to discharge the fluid from the actuator to the drain spot; and a first switching valve that is disposed on the feeding passage to selectively connect to the accumulator to the actuator; and wherein the controller is further configured to connect the accumulator to the actuator by the first switching valve while opening the feeding valve and closing the draining valve, if the fluid has to be discharged from the actuator and the pressure of the accumulator is lower than that of the actuator.
2. The hydraulic control unit as claimed in claim 1, further comprising: a second switching valve in which an operating state thereof is selectively switched between a first operating state where the hydraulic pressure established by the oil pump is delivered to the actuator and the accumulator, and a second operating state where the hydraulic pressure established by the oil pump is delivered only to the actuator without being delivered to the accumulator.
3. The hydraulic control unit as claimed in claim 2, wherein the oil pump includes a mechanical oil pump driven by an internal combustion engine, and an electric oil pump driven by an electric motor.
4. The hydraulic control unit as claimed in claim 1, wherein the actuator includes a hydraulic chamber to which the hydraulic pressure is applied to narrow a groove width of a pulley of a belt-driven continuously variable transmission.
5. A hydraulic control unit, comprising: a feeding passage that delivers fluid from at least any of an oil pump and an accumulator storing hydraulic pressure to an actuator; a draining passage that discharge the fluid from the actuator to a drain spot; a controller that is configured to selectively discharge the fluid from the actuator to the accumulator through the feeding passage, if the fluid has to be discharged from the actuator and a pressure of the accumulator is lower than that of the actuator; a passage connecting a discharging valve to the accumulator; and a switching valve that is disposed on said passage to selectively connect the actuator to at least any one of the accumulator and the drain spot; and wherein the controller is further configured to connect the accumulator to the actuator by the switching valve while opening a draining valve and closing a feeding valve, if the fluid has to be discharged from the actuator and the pressure of the accumulator is lower than that of the actuator.
6. The hydraulic control unit as claimed in claim 1, wherein the controller is further configured to open the draining valve, at least in any of cases: that a pressure difference between the actuator and the accumulator is smaller than a predetermined threshold value; and that a drop in the pressure of the actuator after discharging the fluid therefrom is smaller than a predetermined value.
7. The hydraulic control unit as claimed in claim 5, further comprising: a second switching valve in which an operating state thereof is selectively switched between a first operating state where the hydraulic pressure established by the oil pump is delivered to the actuator and the accumulator, and a second operating state where the hydraulic pressure established by the oil pump is delivered only to the actuator without being delivered to the accumulator.
8. The hydraulic control unit as claimed in claim 7, wherein the oil pump includes a mechanical oil pump driven by an internal combustion engine, and an electric oil pump driven by an electric motor.
9. The hydraulic control unit as claimed in claim 5, wherein the actuator includes a hydraulic chamber to which the hydraulic pressure is applied to narrow a groove width of a pulley of a belt-driven continuously variable transmission.
10. A hydraulic control unit, comprising: a feeding passage that delivers fluid from at least any of an oil pump and an accumulator storing hydraulic pressure to an actuator; a draining passage that discharge the fluid from the actuator to a drain spot; a controller that is configured to selectively discharge the fluid from the actuator to the accumulator through the feeding passage, if the fluid has to be discharged from the actuator and a pressure of the accumulator is lower than that of the actuator; a feeding valve that is disposed on the feeding passage to deliver the fluid from the accumulator to the actuator; a draining valve that is disposed on the draining passage to discharge the fluid from the actuator to the drain spot; and a first switching valve that is disposed on the feeding passage to selectively connect to the accumulator to the actuator; and wherein the controller is further configured to connect the accumulator to the actuator by the first switching valve while opening the feeding valve and closing the draining valve, if the fluid has to be discharged from the actuator and the pressure of the accumulator is lower than that of the actuator; and wherein the controller is further configured to deliver the pressure of the actuator to a site where a relatively low pressure is required, if the fluid has to be discharged from the actuator and the pressure of the accumulator is lower than that of the actuator, wherein an another passage connects the draining valve to the site where the relatively low pressure is required, and wherein an another switching valve is disposed on the another passage to selectively connect the actuator to at least one of the drain spot and the site where the relatively low pressure is required.
11. The hydraulic control unit as claimed in claim 10, further comprising: a second switching valve in which an operating state thereof is selectively switched between a first operating state where the hydraulic pressure established by the oil pump is delivered to the actuator and the accumulator, and a second operating state where the hydraulic pressure established by the oil pump is delivered only to the actuator without being delivered to the accumulator.
12. The hydraulic control unit as claimed in claim 11, wherein the oil pump includes a mechanical oil pump driven by an internal combustion engine, and an electric oil pump driven by an electric motor.
13. The hydraulic control unit as claimed in claim 10, wherein the actuator includes a hydraulic chamber to which the hydraulic pressure is applied to narrow a groove width of a pulley of a belt-driven continuously variable transmission.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(5)
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BEST MODE FOR CARRYING OUT THE INVENTION
(9) The hydraulic control unit (abbreviated as HCU in the drawings) of the present invention may be applied not only to a transportation carrier such as an automobile and an air craft but also to a various kinds stationary industrial machineries.
(10) A C1 clutch 4 is arranged to selectively deliver torque to an input side or an output side of the continuously variable transmission 1. For example, a wet-type multiple plate clutch is used as the C1 clutch 4, and a torque transmitting capacity of the C1 clutch 4 is changed according to the hydraulic pressure applied thereto. Specifically, hydraulic pressure to achieve a required torque capacity to propel the vehicle is applied to the continuously variable transmission 1 and the C1 clutch 4. To this end, relatively high pressures to transmit the torque are applied to the hydraulic chambers 2c, 3c, and the C1 clutch 4. Accordingly, the hydraulic chambers 2c, 3c, and the C1 clutch 4 serves as an actuator of the present invention.
(11) Next, here will be explained a structure for applying hydraulic pressure to the hydraulic chambers 2c, 3C, and the clutch C1. Although not illustrated in detail, there is provided a pump 5 driven by an engine or an electric motor, and a passage 6 provides a communication between the pump 5 and the hydraulic chamber 2c. A regulator valve 7 is connected to the passage 6 to regulate the pressure of the fluid discharged from the pump 5 to a predetermined operating pressure. Specifically, the operating pressure is a line pressure as an initial pressure of the hydraulic control system. In a vehicle, specifically, the operating pressure is established in accordance with a drive demand represented by an opening degree of an accelerator. The regulator valve 7 is used to regulate the fluid pressure, i.e., the operating pressure in the passage 6 in accordance with the signal pressure. For example, a conventional primary regulator valve adapted to establish the line pressure of an automatic transmission of automobiles may be employed as the regulator valve 7.
(12) In order to alter the operating pressure depending on an operating condition of the hydraulic control unit and other external requirements, the signal pressure delivered to the regulator valve 7 has to be varied arbitrarily. For this purpose, a signal pressure establishing valve 8 is arranged in the hydraulic control unit. Specifically, the signal pressure establishing valve 8 is a linear solenoid valve adapted to output the signal pressure in response to a current applied to a solenoid. In order to control the hydraulic control unit, an electronic control unit (abbreviated as ECU) 9 serving as the controller of the invention is connected thereto. The ECU 9 is comprised mainly of a microcomputer, which is configured to carry out a calculation on the basis of data inputted thereto and preinstalled data, and to send a calculation result in the form of a control signal to the signal pressure establishing valve 8. In the example shown in
(13) A discharging outlet of the pump 5 is connected to a switching valve 10 for delivering the fluid selectively to the transmission. The switching valve 10 is comprised of an input port 10a connected with the discharging outlet of the oil pump 5, a pair of output ports 10b and 10c, a not shown spool selectively connecting the input port 10a with the output port 10b or the output port 10c, and a spring 10d pushing the spool elastically in the predetermined direction. Although not illustrated in detail, a pilot pressure is applied to the spool against the elastic force of the spring. The output port 10b is connected to the passage 6, and the output port 10c is connected to the passage 11.
(14) According to the example shown in
(15) The output port 10b is connected with an accumulator 13 through a check valve 12. Specifically, the check valve 12 is a one-way valve that is opened by the fluid flowing from the pump 5 toward the accumulator 13, and closed by the fluid flowing in the opposite direction. The accumulator 13 is a conventional accumulator having a container holding a not shown piston sustained by an elastic member such as a spring or a member elastically expanded by a gas encapsulated therein. That is, a capacity of the accumulator 13 is varied elastically to store the fluid applied thereto at a predetermined pressure level.
(16) A discharging outlet of the accumulator 13 is connected to a switching valve 14 of the feeding side. The switching valve 14 is comprised of a pair of input ports 14a and 14b, an output port 14c, a not shown spool selectively connecting the input port 14a or 14b with the output port 14c, and a spring 14d elastically pushing the spool in the predetermined direction. Although not illustrated in detail, a pilot pressure is applied to the spool against the elastic force of the spring. According to the example of
(17) Specifically, the switching valve 14 is, under the OFF-state where the pilot pressure is not applied thereto or the pilot pressure applied thereto is relatively low, the input port 14a is connected with the output port 14c. To the contrary, under the ON-state where the pilot pressure is applied thereto is relatively high, the input port 14b is connected with the output port 14c. That is, the switching valve 14 is brought into OFF-state when the switching valve 10 is in the first operating state so that the accumulator 13 is connected with the hydraulic chambers 2c, 3c. In contrast, the switching valve 14 is brought into ON-state when the switching valve 10 is in the second operating state so that the discharging outlet of the pump 5 is connected with the hydraulic chambers 2c, 3c. Accordingly, the switching valve 14 serves as the first switching valve of the present invention.
(18) As shown in
(19) A draining passage 21 extends from the feeding passage 15 between the feeding solenoid valve 16 of and the hydraulic chamber 2c, and a draining solenoid valve 22 controlled electrically is disposed the draining passage 21 to selectively drain the fluid from the hydraulic chamber 2c to a drain spot such as an oil pan. Likewise, a draining passage 23 extends from the passage 17 between the feeding solenoid valve 18 and the hydraulic chamber 3c, and a draining solenoid valve 24 controlled electrically is disposed on the draining passage 23 to selectively drain the fluid from the hydraulic chamber 3c to a drain spot such as an oil pan. Further, a draining passage 25 extends from the passage 19 between the feeding solenoid valve 20 and a not shown hydraulic chamber of the C1 clutch 4, and a draining solenoid valve 26 controlled electrically is disposed on the draining passage 25 is to selectively drain the fluid from the hydraulic chamber of the C1 clutch 4.
(20) As described, a solenoid valve electrically controlled to open and close a port thereof is individually used as each feeding solenoid valve 16, 18 and 20 and each draining solenoid valve 22, 24 and 26. When the solenoid valve is not energized (i.e., under OFF-state), the ports thereof is closed in a manner to prevent fluid leakage therefrom. For this reason, the current speed ratio and transmission torque can be maintained by confining the fluid in the hydraulic chamber 2c, 3c and the C1 clutch 4 even in case a power distribution to the valves is interrupted accidentally. In addition, the example shown in
(21) Here will be briefly explained an action of the hydraulic control unit of the present invention. For example, in case of carrying out an upshifting of the belt-driven continuously variable transmission 1 shown in
(22) To the contrary, in case of carrying out an upshifting in an rapid manner, the switching valve 10 is brought into the second operating state and the switching valve 14 is brought into the ON-state. In case of carrying out a downshifting in a rapid manner, the switching valve 10 is brought into the first operating state and the switching valve 14 is brought into the ON state.
(23) Given that at least one of the operating pressure Pri, Pd and Pc of the fluid draining from the pulley 2, 3 and the C1 clutch 4 is higher than the accumulator pressure Pacc, the hydraulic control unit of the present invention performs the following controls.
(24) First of all, it is determined whether or not a current operating pressure Pd of the driven pulley 3 is higher than the accumulator pressure Pacc (at step S1). As described, the accumulator pressure Pacc is a pressure stored in the accumulator 13 that is detected by the pressure sensor 27, the operating pressure Pd of the driven pulley 3 is detected by the pressure sensor 29, and the operating pressure Pri of the drive pulley 2 is detected by the pressure sensor 28. The belt-driven continuously variable transmission 1 shown in
(25) If the answer of step S1 is YES, it is determined whether or not the hydraulic pressure has to be applied to the driven pulley 3 (at step S2). At step S2, specifically, it is determined whether or not a current clamping pressure is lower than a required clamping pressure. If the current clamping pressure is higher than the required clamping pressure so that the answer of step S2 is NO, it is determined whether or not the hydraulic pressure applied to the hydraulic chamber 3c has to be lowered (at step S3). At step S3, specifically, it is determined whether or not the current clamping pressure is higher than the required clamping pressure or higher than an upper limit of acceptable range of the clamping pressure.
(26) If the current clamping pressure is higher than the required clamping pressure or higher than the upper limit of the acceptable range of the clamping pressure so that the answer of step S3 is YES, the switching valve 14 is brought into the OFF-state so as to lower the belt clamping pressure (at step 4). In specific, the ECU 9 increases the signal pressure established by the signal pressure establishing valve 8 to raise a regulating level of the regulator valve 7 thereby increasing a line pressure. Consequently, the switching valve 10 is brought into the second operating state so that the highly pressurized fluid is delivered to the passage 11 as the line pressure. In the example shown in
(27) After or simultaneously with carrying out the control of step S4, the feeding solenoid valve 18 of the driven pulley 3 is opened (at step S5). Although not illustrated in detail, the draining solenoid valve 24 is opened on the occasion of carrying out the operation of step S5. In this situation, both the feeding solenoid valve 16 of the drive pulley 2 and the draining solenoid valve 22 are opened. Consequently, the accumulator 13 is connected with the hydraulic chamber 3c through the feeding solenoid valve 18 so that the relatively higher pressure Pd of the hydraulic chamber 3c is allowed to be applied to the accumulator 13 in which the pressure is relatively lower pressure through the passages 17 and 6. As a result, the current belt clamping pressure is reduced. Then the routine shown in
(28) If the answer of step S1 is NO, the switching valve 14 is brought into OFF-state (at step S6). After or simultaneously with carrying out the control of step S6, the feeding solenoid valve 18 and the draining solenoid valve 24 are electrically controlled to deliver the fluid from the accumulator 13 to the hydraulic chamber 3c, or to drain the fluid from the hydraulic chamber 3c, so as to achieve the required belt clamping pressure (at step S7). Then the routine shown in
(29) If the answer of step S2 is YES, the switching valve 10 is brought into the second operating state and the switching valve 14 is opened (at step S8). Consequently, the passage connecting the accumulator 13 with the solenoid valves 16 and 18 is opened. After or simultaneously with carrying out the step S8, the feeding solenoid valve 18 is opened and the draining solenoid valve 24 is closed (at step S9). As a result, the pressure of the hydraulic chamber 3c is increased so that the belt clamping pressure is increased to the required level. Then the routine shown in
(30) If the answer of step S3 is NO, the switching valve 14 is brought into OFF-state (at step S10). After or simultaneously with carrying out the control of step S10, both the feeding solenoid valve 18 and the draining solenoid valve 24 are closed (at step S11). Those steps S10 and S11 are carried out to confine the pressure in the hydraulic chamber 3c and to maintain the pressure confined therein. In this case, since the switching valve 14 is in the OFF-state the hydraulic fluid can be delivered promptly from the accumulator 13 to the hydraulic chambers 2c and 3c to change the speed ratio. Then the routine shown in
(31) Thus, according to the control example of
(32) According to the example shown in
(33) According to the example shown in
(34) If the answer of step S12 is NO, the draining solenoid valve 24 is opened (at step S13). Specifically, both the feeding solenoid valve 18 and the draining solenoid valve 24 are opened to lower the operating pressure Pd of the hydraulic chamber 3c promptly. To the contrary, if the answer of t step S12 is YES, the fluid is allowed to be drained promptly from the hydraulic chamber 3c toward the accumulator 13. Then, the routine shown in
(35) Thus, according to the control example of
(36) As described, the hydraulic control unit shown in
(37) According to another example shown in
(38) A switching valve 33 of the draining side is disposed on the draining passage 23 of the driven pulley 3 between the discharging solenoid valve 24 and a drain spot. The switching valve 33 is comprised of an input port 33a connected to the discharging solenoid valve 24, and a pair of output ports 33b connected to the drain spot and 33c connected to the passage 34, a not shown spool that selectively provide a connection between the input port 33a and the output port 33b or the output port 33c, and a spring 33d that elastically pushes the spool in the predetermined direction. In the example shown in
(39) Likewise, a switching valve 35 of the draining side is disposed on the draining passage 25 of the C1 clutch 4 between the discharging solenoid valve 26 and a drain spot. The switching valve 35 is comprised of an input port 35a connected to the discharging solenoid valve 26, and a pair of output ports 35b connected to the drain spot and 35c connected to the passage 6, a not shown spool that selectively provide a connection between the input port 35a and the output port 35b or the output port 35c, and a spring 35d that elastically pushes the spool in the predetermined direction. In the example shown in
(40) Referring now to
(41) After or simultaneously with carrying out of step S14, the discharging solenoid valve 24 is opened (at step S15). Although not illustrated in detail, the feeding solenoid valve 18 is opened when the operation of the step S15 is carried out. In this situation, the feeding solenoid valve 16 of the drive pulley 2 is opened, and the draining solenoid valve 22 is closed. Consequently, the accumulator 13 in which the pressure is relatively lower is connected to the hydraulic chamber 3c so that the relatively higher pressure of the hydraulic chamber 3c is applied to the accumulator 13 through the passages 34 and 6. As a result, the operating pressure Pd of the hydraulic chamber 3c is lowered so that the belt clamping pressure is lowered. Then the routine shown in
(42) According to the hydraulic control unit shown in
(43)
(44)
(45) Thus, according to the control example shown in
(46) Referring now to
(47) Meanwhile, a signal pressure established by the signal pressure establishing valve 8 is applied to the regulator valve 7 so that a line pressure is regulated in accordance with a drive demand such as an accelerator opening. At point t.sub.3, the switching valve 10 is brought into the second operating state so that the fluid is delivered from the pump 5 to the hydraulic chambers 2c and 3c and hydraulic chamber of the C1 clutch 4. Then, the speed ratio of the belt-driven continuously variable transmission 1 is increased to the maximum ratio. In order to launch the vehicle, large torque capacities of the pulleys 2 and 3 are required. Therefore, each operating pressure Pri and Pd is increased as indicated in
(48) Thus, according to the control examples shown in
(49) Here will be explained a relation between the foregoing examples and the present invention. The functional means of steps S1 to S5 and steps S12 to S16 serve as the discharging means of the present invention.