Double-row ratchet locking mechanism with single-bypass (‘arming’) functionality

Abstract

The present disclosure provides a wound closure device including: (a) a first opposing member and a second opposing member disposed on opposing sides of a central axis, each resiliently moveable between a closed position and open position relative to each other, each of the opposing members having a distal edge; (b) skin penetrating means for anchoring the device; (c) a pressure bar along each distal edge; (d) releasable locking means for biasing or maintaining the device in the closed position; and optionally (e) an accessory component.

Claims

1. A ratchet mechanism comprising: (a) a first opposing disk and second opposing disk rotationally engagable about a longitudinal axis and being rotationally movable about the axis between an open position and a closed position, each disk having a plurality of engaging members disposed on opposing surfaces of each disk such that movement of the mechanism from the open position to the closed position causes opposing rotational movement of each disk relative to one another, wherein the plurality of engaging members maintains the opposing disks in the closed position upon movement of the ratchet from the open position to the closed position, wherein the plurality of engaging members are arranged as teeth radially disposed around each opposing surface, and wherein the engaging members of one of the first or second disks are arranged as concentric outer and inner circles, each circle being radially offset to the other; (b) a shaft having a first end and a second end, the shaft extending from the second disk along the longitudinal axis toward the first disk from the first end to the second end; (c) a resilient member arranged along the longitudinal axis between the first disk and the second end of the shaft, wherein application of force to the first end of the shaft along the longitudinal axis disengages the plurality of engaging members allowing opposing rotational movement of the disks from the closed position to the open position.

2. The ratchet mechanism of claim 1, wherein the engaging members of the first disk are arranged as a single circle and the engaging members of the second disk are arranged as concentric circles.

3. The ratchet mechanism of claim 1, wherein the engaging members of the second disk are arranged as a single circle and the engaging members of the first disk are arranged as concentric circles.

4. The ratchet mechanism of claim 1, wherein the inner and outer circles of engaging members are radially offset by half the angular distance of that between engaging members.

5. The ratchet mechanism of claim 1, wherein the resilient means is a spring disposed along the longitudinal axis.

6. The ratchet mechanism of claim 1, wherein the inner and outer circles each comprise the same number of teeth.

7. The ratchet mechanism of claim 1, wherein the inner and outer circles each comprise a different number of teeth.

8. The ratchet mechanism of claim 1, wherein the first disk, inner circle and outer circle each have the same number of engaging members.

9. The ratchet mechanism of claim 1, wherein the first and second disk have the same diameter.

10. The ratchet mechanism of claim 1, wherein the mechanism is biocompatible.

11. The ratchet mechanism of claim 1, wherein the shaft comprises one or more cams which interlock with the first or second disks upon movement from the open to closed position.

12. The ratchet mechanism of claim 1, wherein the first, second or both opposing disks are coated with a friction altering agent.

13. A wound closure device comprising: (a) a first opposing member and a second opposing member engaged about a longitudinal axis, each pivotally moveable around the axis between a closed position and an open position relative to each other, each of the opposing members having a proximal edge adjacent the longitudinal axis and a distal edge, and an outer face and an inner face; (b) the ratchet mechanism of claim 1, wherein the first disk is on the first member, and the second disk is on the second member; and (c) a plurality of needles disposed on the distal edges of the first and second members.

14. The wound closure device of claim 13, further comprising a pressure bar attached to the distal end of each of the opposing members.

15. The wound closure device of claim 14, further comprising a stabilizer bar attached to the outer face of each opposing member.

16. The wound closure device of claim 13, further comprising a grip attached to the outer face of each opposing member, wherein the grip comprises a first gripping surface parallel to the longitudinal axis, and a gripping surface substantially perpendicular to the first gripping surface.

17. The wound closure device of claim 13, wherein each opposing member is semi-cylindrical.

18. The wound closure device of claim 13, wherein the needles are straight or are curved, with a radius of curvature substantially similar to the radius of curvature of the opposing members.

19. The wound closure device of claim 13, further comprising one or more additional ratchet mechanisms.

20. The wound closure device of claim 13, further comprising a medical instrument coupled to the accessory component.

21. The wound closure device of claim 20, wherein the medical instrument is selected from a needle, tube, catheter, and cannula.

22. The wound closure device of claim 13, further comprising an integrated port.

23. The wound closure device of claim 13, further comprising an accessory component.

24. The wound closure device of claim 23, wherein the accessory component comprises means for securing a medical device to the wound closure device.

25. The wound closure device of claim 24, wherein the accessory component comprises an articulated arm.

26. A wound closure device comprising: (a) a first opposing member and a second opposing member engaged about a longitudinal axis, each pivotally moveable around the axis between a closed position and an open position relative to each other, each of the opposing members having a proximal edge adjacent the longitudinal axis and a distal edge; (b) skin penetrating means for anchoring the device; (c) a pressure bar along each distal edge; and (d) a ratchet mechanism of claim 1.

27. The device of claim 26, wherein each opposing member comprises an end closure member substantially perpendicular to the distal edge and aligned with an opposing end closure member.

28. The device of claim 26, wherein the skin penetrating means comprises a plurality of needles disposed along each pressure bar.

29. The device of claim 28, wherein the needles are of sufficient length to penetrate the skin and pierce underlying tissue.

30. The device of claim 28, wherein the needles are straight or are curved, with a radius of curvature substantially similar to a radius of curvature of the opposing members.

31. The device of claim 26, wherein the device comprises at least two ratchet mechanisms.

32. The device of claim 26, further comprising an accessory component.

33. The wound closure device of claim 32, wherein the accessory component comprises means for securing a medical device to the wound closure device.

34. The wound closure device of claim 33, wherein the accessory component comprises an articulated arm.

35. The wound closure device of claim 26, further comprising a medical instrument coupled to the accessory component.

36. The wound closure device of claim 35, wherein the medical instrument is selected from a needle, tube, catheter, and cannula.

37. The wound closure device of claim 26, further comprising an integrated port.

38. A method for performing a medical procedure on a subject, comprising: (a) deploying the wound closure device of any of claims 13 or 26 to a wound of the subject; and (b) actuating the wound clamp device to effectuate approximation of skin tissue and closing of the wound closure device.

39. The method of claim 38, further comprising coupling a medical instrument to the wound closure device.

40. The wound closure device of claim 39, wherein closing of a wound skin is lifted and approximated between the pressure bars.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) In the drawings, like elements are assigned like reference numerals. The drawings are not necessarily to scale, with the emphasis instead placed upon the principles of the present invention. Additionally, each of the embodiments depicted are but one of a number of possible arrangements utilizing the fundamental concepts of the present invention. The drawings are briefly described as follows:

(2) FIG. 1 is an isometric view of disk 10 in one embodiment of a ratchet mechanism.

(3) FIG. 2 is a top view of disk 10 in one embodiment of a ratchet mechanism.

(4) FIG. 3 is an isometric view of disk 20 in one embodiment of a ratchet mechanism.

(5) FIG. 4 is a top view of disk 20 in one embodiment of a ratchet mechanism.

(6) FIG. 5 is an isometric view illustrating interaction of disk 10 and disk 20 in one embodiment of a ratchet mechanism.

(7) FIG. 6 is a side view of a ratchet mechanism in one embodiment of the invention.

(8) FIG. 7 is a side view of a ratchet mechanism in one embodiment of the invention.

(9) FIG. 8 is a side view of a ratchet mechanism in one embodiment of the invention in a single bypass initial configuration after application of external force A.

(10) FIG. 9 is an isometric view of a ratchet mechanism in one embodiment of the invention in a single bypass initial configuration with disk 10 removed.

(11) FIG. 10 is an isometric view of a ratchet mechanism in one embodiment of the invention in a single bypass final configuration with disk 10 removed.

(12) FIG. 11 is a side view of a ratchet mechanism in one embodiment of the invention in a single bypass final configuration.

(13) FIG. 12 is an isometric view of a wound clamp device having dual ratchet mechanisms in one embodiment of the invention.

(14) FIG. 13 is an isometric view of a wound clamp device having dual ratchet mechanisms in one embodiment of the invention with cut-away of one of the ratchet mechanisms.

(15) FIG. 14 is a front end view of the wound clamp device of FIGS. 12 and 13 in the open position in one embodiment of the invention.

(16) FIG. 15 is an isometric view of the wound clamp device of FIGS. 12 and 13 in the open position in one embodiment of the invention.

(17) FIG. 16 is a side view of the wound clamp device of FIGS. 12 and 13 in the open position in one embodiment of the invention.

(18) FIG. 17 is an expanded schematic of the wound clamp device of FIGS. 12 and 13 in the open position in one embodiment of the invention.

(19) FIG. 18 is a front end view of the wound clamp device of FIGS. 12 and 13 in the closed position in one embodiment of the invention.

(20) FIG. 19 is an expanded schematic of the wound clamp device of FIGS. 12 and 13 in the closed position in one embodiment of the invention.

(21) FIG. 20 is an isometric view of disc 10 of the wound clamp device of FIGS. 12 and 13 in one embodiment of the invention.

(22) FIG. 21 is a side view of disc 10 of the wound clamp device of FIGS. 12 and 13 in one embodiment of the invention.

(23) FIG. 22 is a front view of disc 10 of the wound clamp device of FIGS. 12 and 13 in one embodiment of the invention.

(24) FIG. 23 is a cross-sectional view of disc 10 of the wound clamp device of FIGS. 12 and 13 in one embodiment of the invention.

(25) FIG. 24 is an isometric view of disc 20 of the wound clamp device of FIGS. 12 and 13 in one embodiment of the invention.

(26) FIG. 25 is a front view of disc 20 of the wound clamp device of FIGS. 12 and 13 in one embodiment of the invention.

DETAILED DESCRIPTION

(27) The invention relates to a mechanical locking mechanism, specifically, a one-way locking mechanism that utilizes a double-row ratchet. When describing the present invention, all terms not defined herein have their common art-recognized meanings. To the extent that the following description is of a specific embodiment or a particular use of the invention, it is intended to be illustrative only, and not limiting of the claimed invention. The following description is intended to cover all alternatives, modifications and equivalents that are included in the spirit and scope of the invention, as defined in the appended claims.

(28) In general terms, the present disclosure describes an arming and locking mechanism which allows for better resolution of control of clamping devices. A step ratchet mechanism is described that allows for the incremental closure and locking of the arms of a wound closure clamp relative to an axis with a pivot point. The step ratchet mechanism is comprised of a single ratchet on one face, and a double ratchet on the opposing face to increase the number of steps by 2 to increase the resolution of closure. The step ratchet mechanism is actuated by the application of pressure to the arms. This permits small incremental movement along the arc of closure in the closing direction, as the device is squeezed shut with manual digital pressure, causing the ratchet disks to rotate opposite one another about a longitudinal axis. The arms move from a more open to a more closed position, the ratchet rotates without relaxation to the original position based on the orientation of the ratchet teeth. The device arms when squeezed with digital pressure close until the skin provides enough resistance to limit further arm closure movement. The ratchet remains closed and locked in the final position without further involvement, to both secure the arms in the closed position and to keep the pressure bars creating a fluid-tight or air-tight seal of the skin. The arms are maintained in that position by the ratchet until the ratchet faces are separated, rotated one relative to the other, and the arms can then be moved separate and access to the wound is possible.

(29) In one embodiment, the mechanism includes: (a) a first opposing disk and second opposing disk rotationally engagable about a longitudinal axis and being rotationally movable about the axis between an open position and a closed position, each disk having a plurality of engaging members disposed on opposing surfaces of each disk such that movement of the mechanism from the open position to the closed position causes opposing rotational movement of each disk relative to one another, wherein the engaging members maintain the opposing disks in the closed position upon movement of the ratchet from the open position to the closed position; (b) a shaft having a first end and a second end, the shaft extending from the second disk along the longitudinal axis toward the first disk from the first end to the second end; and (c) a resilient member arranged along the longitudinal axis between the first disk and the second end of the shaft, wherein application of force to the first end of the shaft along the longitudinal axis disengages the plurality of engaging members allowing opposing rotational movement of the disks from the closed position to the open position. In an embodiment, the plurality of engaging members are arranged as teeth radially disposed around each opposing surface of the first and second disk, and the engaging members of one of the first or second disk are arranged as concentric outer and inner circles, each circle being radially offset to the other.

(30) With reference to FIGS. 1-5, the ratcheting mechanism includes two opposing disks (10, 20) having of engaging members (30) on opposing surfaces, such as sloped teeth that allow for relative rotation of the two disks in only a single direction while the engaging members are engaged. First disk 10 includes two concentric circles (40, 50) of engaging members (30), i.e., ratchet teeth, spaced at 2 the desired final rotational pitch (P) of the mechanism and staggered by 1 the final pitch (P) relative to each other. Second disk 20 includes a single circle of engaging members (30), i.e., ratchet teeth, spaced at 2 the desired final rotational pitch (P) of the mechanism. In one embodiment, the maximum and minimum radius of disk 20 engaging members are the maximum radius of the outer most circle (50) of engaging members and the minimum radius of the inner most circle (40) of engaging members of disk 10, respectively (FIGS. 3 and 4).

(31) While the Figures depict engaging members (30) as sloped teeth, one in the art would understand that the engaging members may have other equivalent geometries. The sloped teeth (30) of disk 10 and 20 engage such that one circle of teeth on disk 10 is positioned to slide up the tooth slope of disk 20 when rotation is in the desired direction of motion. The other circle is positioned against the flat of disk 20 resisting motion in the undesired rotational direction. As the ratchet mechanism rotates in the desired direction the circles of teeth (40, 50) on disk 10 alternate between riding up the slope of disk 20 and resisting motion against the flat of disk 20. The resulting mechanism may have a final pitch of P (FIG. 5). Advantageously, a ratcheting mechanism incorporating a double row ratchet configuration that allows for the pitch between teeth on both disks (10, 20) to be 2 the desired final pitch (P), provides a means to have larger features of size (teeth) to meet manufacturing limitations for a given final pitch (P).

(32) With reference to FIGS. 6 and 7, the addition of a shaft (60) to one of the disks and a spring (80) to the mechanism provides a means to control the normal force between the two disks (10, 20) and bypass the mechanism when external force is provided.

(33) The addition of cam features (70) to the disk without shaft (60) and to the shaft (60) on the opposing disk provides a means to bypass the mechanism (i.e., rotate the mechanism in the opposite direction) for a set angle of rotation one time (FIGS. 8, 9, 10 and 11). The cam features (70) on the shaft (60) shown in FIG. 9 rotate until they line up with cam features (70) on the other disk ( ) shown in FIG. 10. When aligned, the cam features (70) interlock, bringing the two disks (10, 20) together thereby engaging the teeth (30) (arming the device). The mechanism is then engaged and can rotate in only one direction. As such, incorporation of cam feature (70) allows the implementation of a one-time bypass operation of the double-row ratchet mechanism (arming) that is set by two angular positions of the disks relative to each other.

(34) The ratchet mechanism of the present invention may be utilized in any number of clamping type devices. In one embodiment, the ratchet mechanism is utilized in a wound claim device as described in U.S. patent application Ser. No. 14/103,641, the entire disclosure of which is incorporated herein by reference. In general terms, the wound closure device comprises needles which puncture the skin edges when the device is closed, and a pressure bar which applies pressure substantially perpendicular to the long axis of a wound. The present invention is embodied as end closure members which maintain the pressure bars in a closed position by a ratcheting mechanism.

(35) FIGS. 12 and 13 illustrate a wound clamp device of the present invention which incorporates a ratchet mechanism as described herein. The wound closure device (100) includes the ratchet mechanism of the present invention which includes: (a) a first opposing member (110) and a second opposing member (120) engaged about a longitudinal axis, each pivotally moveable around the axis between a closed position and an open position relative to each other, each of the opposing members having a proximal edge adjacent (130, 140) the longitudinal axis and a distal edge; (b) skin penetrating means for anchoring the device; (c) a pressure bar along each distal edge (150, 160); and (d) at least one ratchet mechanism (200) of the invention.

(36) In general terms, one embodiment of the wound closure device is configured with a first opposing member (110) and a second opposing member (120) pivotally attached to each other about ratchet mechanisms (200) which defines a longitudinal axis of rotation. Each of the opposing members having an outer face and inner face and two ends. In one embodiment, each opposing member has a proximal edge (130, 140) and a distal edge (150, 160). The longitudinal pivoting axis is adjacent the proximal edge. When the first and second members are pivoted to an open position, the two distal edges are spread apart.

(37) While the first and second opposing members (110, 120) are illustrated herein as having a particular geometry, they may be approximated by interconnected curved arms or another equivalent configuration.

(38) Without restriction to a theory, the applicants believe that by closing the wound tightly, between the two opposing members and between the end closure members, blood loss from the wound can be minimized even if there are significant wounds below the surface of the skin, in a compressible zone of the body. The patient may then be transported to a surgical facility with a minimized risk of bleeding out in the meantime.

(39) In one embodiment, the opposing members (110, 120) have needles (170) for piercing the skin on opposite sides of the wound. The needles have two primary functions. The first is to anchor the device into place when it is closed in place to seal a wound. If the device were to solely rely on frictional engagement with the skin, it might easily be knocked off. The second is to cause the skin and underlying tissue to bunch up between the opposing members. In one embodiment, the needles are long enough to penetrate the dermal layer (D) and extend into the underlying tissue. This action enhances the sealing action of the device.

(40) In one embodiment, the needles (170) are alternately placed along the length of the opposing members such that the needles are interleaved. In one embodiment, the needles are curved such that the piercing of skin and closing of the device brings opposing edges of the wound up into the device. As a result, dermis to dermis contact along the length of the wound is promoted, which enhances the seal created by the device. As one skilled in the art will appreciate, the needles may have a radius of curvature similar to that of the first and second members.

(41) In one embodiment, each of the opposing members (110, 120) has a pressure bar (150, 160) along the distal edge of each member. Once the device is closed on a wound, the pressure bars (150, 160) exert relatively even pressure along the length of the wound to close the wound. The pressure bar may comprise frictional elements to help grip the skin, such as ridges which run parallel to the distal edge.

(42) In one embodiment, the pressure bar (150, 160) is configured to interact with or hide the needles of the opposing member in order to prevent exposing the needles when the device is being handled in the closed position. In one embodiment, the pressure bars may be lined with a resilient material which envelops the needle tips, such as neoprene or another rubbery material. The resilient material may also aid in the application of pressure to the wound.

(43) In one embodiment, each of the opposing members (110, 120) has a grip on the outer face. In one embodiment, the grips are raised concave surfaces placed near the pivot axis.

(44) In one embodiment, the device may be biased towards its open position by a first spring but is held in the closed position by cooperating ratchets (200) disposed on the first and second members. The ratchets (200) are disengaged by application of force along the longitudinal axis, as shown by the arrow in FIG. 7, allowing the device to be opened.

(45) As discussed above, a plurality of engaging ratchet teeth permits the user to control the closed position. In the fully closed position, the distal edges of the opposing members are adjacent each other and the opposing needles overlap. A device in the open position may be closed on the wound by forcing the two opposing members closed, causing teeth of the ratchet mechanism to engage each other.

(46) The scope of the invention includes alternative mechanical configurations which permit rotation of the two opposing members and a releasable locking or latching of the device into a closed position.

(47) While the wound closure device shown in FIGS. 12 and 13 utilizes 2 ratchet mechanisms, it is envisioned that a device may utilize only one mechanism. Alternatively, a device may utilize 3, 4, 5, 6, 7, 8, 9 or more ratchet mechanisms. Additionally, the diameter of opposing disks utilized in the ratchet mechanisms may vary so long as the engaging members are disposed on the opposing discs in the manner described herein. As such, the size of the ratchet mechanism of the present invention is scalable for different applications.

(48) In embodiments, multiple would closure devices may be applied to close a wound. For example, 2, 3, 4, 5, 6, 7 or greater wound closure devices may be applied to a wound. In one embodiment, the devices may be aligned side by side along the length of the wound.

(49) In embodiments, the wound closure device may be configured with an accessory component adapted to directly or indirectly secure or anchor the device to another medical instrument. The wound closure device is anchored to the skin via pressure bars and skin penetrating means. The accessory component allows for rapid attachment of the accessory to the wound closure device, and takes advantage of the anchorage of the wound closure device into the skin to secure or anchor another medical instrument, such as a tube.

(50) Attachment of accessory instruments to the wound closure device allows a variety of additional indications for use of the device. For example, an accessory port may be used as a means of inserting a device into a wound for delivery of therapeutics such as hemostatic agents, infection control agents, agents to reduce clot lysis and the like. Additionally, an accessory port may be used as a means inserting a device into a wound to remove material, such as a vacuum tube/dressing to create negative pressure through a suction device, or a needle decompression device to remove air from a chest wound.

(51) In one embodiment, the wound closure device is provided as a kit comprising a wound closure device in a sterile package, which may be opened with one hand. Therefore, it may be seen that a user may take the sterile package, open it and remove the device which is stored in its closed position, open it with one hand, place it on a wound, and close it, all with one hand and in very little time.

(52) The following examples are provided to further illustrate the advantages and features of the present invention, but are not intended to limit the scope of the invention. While they are typical of those that might be used, other procedures, methodologies, or techniques known to those skilled in the art may alternatively be used.

Example 1

Evaluation of Wound Closure Device with Ratchet Mechanism

(53) A wound closure device was constructed having a ratchet mechanism of the present invention as shown in FIGS. 12 and 13. Several tests were performed using the device to evaluate various parameters regarding the functionality of the device utilizing ratchet mechanisms of the present invention. The various tests performed as well as test results are summarized in Table 1 below.

(54) TABLE-US-00001 TABLE 1 Summary of Testing Test Acceptance Sample Recorded Pass/ Test Description Criteria Size Data/Comments Fail Leakage Functional Test to Device must remain 60 Observations: Pass Test determine if the locked without any All 60 Samples clamp can close and significant leakage remained locked at artificial wound and at a water pressure a water pressure of withstand water of 180 mmHg 180 mmHg for pressure of 180 mmHg maintained for 30 s. 30 s. (3.5 psi) for 30 s. This is to mimic a worse case scenario blood pressure. Pressure This test evaluates The maximum incre- 10 Min: 0.49 mm Pass Bar the pressure bar ment size without Max: 2.87 mm Relative relative adjustment the pressure bars Average: 1.34 mm Adjustment increment (i.e. returning to their Force amount the pressure original position bars close for each shall be less than increment/clog of 3 mm. the ratchet. Relaxation This test procedure The device shall not 10 Min: 0.87 mm Pass Backlash evaluates the clamp allow relative adjust- Max: 2.53 mm Test backlash after 24 ment of the pressure Average: 1.69 mm hours holding a bars of greater than All 10 samples minimum load of 8 mm when a minimum allowed less than 8 6.0 lbf-in. holding torque of 6.0 mm of backlash. lbf-in is applied for 24 hours. Maximum This test procedure The force required 60 The maximum Pass Arming determines the force to arm the device arming force Force required to open (arm) shall be less than observed was 3.20 the device (i.e. arm 6.3 lbf. lbf. All 60 the ratchet. samples required less than 6.3 lbf to arm the device. Maximum This test procedure The force required 60 The maximum Pass Closing determines the force to close the device closing force Force required to close the shall be less than observed was 2.55 device (i.e. close 7.9 lbf. lbf. All 60 the ratchet. samples required less than 7.9 lbf to close the device. Minimum Using a tensile tester, The device one-way 60 Observations: Pass Holding this test procedure locking mechanism All of the 60 were Torque tests the ability of must maintain a able to hold a the clamp to hold a minimum holding minimum torque minimum torque of 8.0 torque of 8.0 of 8.0 lbf-in. lbf-in. lbf-in. Backlash Using a tensile The one-way locking 10 Min: 0.87 mm Pass Test tester, this test mechanism will allow Max: 3.79 mm procedure tests the less than 4 mm of Average: 1.59 mm backlash of the backlash at a minimum All 10 samples clamp at a minimum holding torque of 8.0 allowed less than 4 torque of 8.0 lbf-in. mm of backlash. lbf-in.

(55) Although the invention has been described with reference to the above example, it will be understood that modifications and variations are encompassed within the spirit and scope of the invention. Accordingly, the invention is limited only by the following claims.