Image forming apparatus for forming an image on a continuous sheet while reducing damage to a rotating member
09690239 ยท 2017-06-27
Assignee
Inventors
Cpc classification
G03G15/6517
PHYSICS
G03G15/2028
PHYSICS
International classification
G03G15/00
PHYSICS
Abstract
An image forming apparatus includes the following. A conveying unit conveys a continuous sheet at least longer than a length of the apparatus itself. A first rotating member can be pressed to and separated from a second rotating member. The first rotating member can be rotated separated from the second rotating member. The continuous sheet can be stopped and held when the first rotating member is separated from the second rotating member. The image forming apparatus further includes a control unit. When the continuous sheet is stopped and held and the rotation of the first rotating member is started separated from the second rotating member, the control unit moves at least one of the first rotating member and the continuous sheet so that the continuous sheet is not in contact with the first rotating member, and then the control unit starts rotation of the first rotating member.
Claims
1. An image forming apparatus comprising: a conveying unit which conveys a continuous sheet at least longer than a length of the image forming apparatus itself; an image forming unit which forms an image on the continuous sheet conveyed by the conveying unit; a first rotating member in the conveying unit; and a second rotating member opposing the first rotating member in the conveying unit, wherein, the first rotating member can be pressed to and separated from the second rotating member; the first rotating member can be rotated while being separated from the second rotating member; the continuous sheet can be stopped and held when the first rotating member is separated from the second rotating member; and the image forming apparatus further comprising a control unit, wherein when the continuous sheet is stopped and held and a rotation operation of the first rotating member is started, the control unit moves at least one of the first rotating member and the continuous sheet so that the continuous sheet is not in contact with the first rotating member, and then the control unit starts rotation of the first rotating member while the first rotating member is separated from the second rotating member.
2. The image forming apparatus of claim 1, wherein, the control unit moves at least the continuous sheet so that the continuous sheet does not come into contact with the first rotating member.
3. The image forming apparatus of claim 2, wherein, the first rotating member is in a position to stop and hold the continuous sheet when the first rotating member is rotated.
4. The image forming apparatus of claim 1, wherein, the control unit moves the continuous sheet using the conveying unit.
5. The image forming apparatus of claim 1, wherein, the control unit moves the continuous sheet after pressing the first rotating member to the second rotating member.
6. The image forming apparatus of claim 1, wherein, the control unit moves the continuous sheet with a roller to a downstream side than the first rotating member.
7. The image forming apparatus of claim 1, further comprising a deforming amount detecting unit which detects an amount of deforming of the continuous sheet, wherein, the control unit switches operation to move at least one of the first rotating member and the continuous sheet based on a result of detecting by the deforming amount detecting unit.
8. The image forming apparatus of claim 1, wherein, the control unit switches operation of moving at least one of the first rotating member and the continuous sheet according to a type of the continuous sheet used.
9. The image forming apparatus of claim 1, wherein, the control unit moves the continuous sheet at least past a roller next on a downstream side from the first rotating member.
10. The image forming apparatus of claim 1, wherein, the first rotating member is a belt suspended from a plurality of rollers.
11. The image forming apparatus of claim 1, wherein, the first rotating member is provided in a fixing unit which fixes the image to the continuous sheet by heat.
12. The image forming apparatus of claim 11, wherein, the rotating of the first rotating member is an operation to heat to a temperature suitable for fixing.
13. The image forming apparatus of claim 11, wherein, the control unit controls the conveying unit to convey the continuous sheet at a speed slower than the image forming speed during heating to the temperature suitable for fixing.
14. The image forming apparatus of claim 13, wherein, when the control unit controls the conveying unit to convey the continuous sheet at a speed slower than the image forming speed, the control unit changes the conveying speed of the conveying unit according to a temperature of the fixing unit.
15. The image forming apparatus of claim 13, wherein, when the control unit controls the conveying unit to convey the continuous sheet at a speed slower than the image forming speed, the control unit changes the conveying speed of the conveying unit according to a type of continuous sheet used.
16. The image forming apparatus of claim 1, wherein, the control unit moves the continuous sheet to an upstream side with a roller to an upstream side than a rotating driving unit.
17. An image forming apparatus comprising: a conveying unit which conveys a continuous sheet at least longer than a length of the image forming apparatus itself; an image forming unit which forms an image on the continuous sheet conveyed by the conveying unit; a first rotating member in the conveying unit; and a second rotating member opposing the first rotating member in the conveying unit, wherein, the first rotating member can be pressed to and separated from the second rotating member; the first rotating member can be rotated while being separated from the second rotating member; the continuous sheet can be stopped when the first rotating member is separated from the second rotating member; and the image forming apparatus further comprising a control unit, wherein the control unit moves at least one of the first rotating member and the continuous sheet so that the continuous sheet is not in contact with the first rotating member, and then the control unit starts rotation of the first rotating member while the first rotating member is separated from the second rotating member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the appended drawings, and thus are not intended to define the limits of the present invention, and wherein;
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(15) An embodiment of the present invention is described in detail with reference to the drawings.
(16)
(17) The sheet feeding apparatus 1A stores a continuous sheet such as a rolled sheet or a folded continuous sheet and feeds the continuous sheet to the apparatus main body 1B. The apparatus main body 1B forms an image on a continuous sheet fed from the sheet feeding apparatus 1A. The winding apparatus 1C winds the continuous sheet sent by the apparatus main body 1B according to an instruction from the apparatus main body 1B.
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(19) The apparatus main body 1B shown in
(20) As shown in
(21) The control unit 80 includes a CPU 81, a ROM 82, a RAM 83, and the like. The CPU 81 reads a program according to a processing content from the ROM 82 or a storage unit 72, and develops the program in the RAM 83. In coordination with the developed program, the CPU 81 controls the operation of the sheet feeding apparatus 1A, the apparatus main body 1B, and the winding apparatus 1C.
(22) A communication unit 71 includes various interfaces such as a network card, a modem, a USB, and the like. The storage unit 72 includes a nonvolatile semiconductor memory (a flash memory), and a hard disk drive. For example, the storage unit 72 stores a look-up table referred to when the operation of each block is controlled.
(23) The control unit 80 transmits and receives various pieces of data between external devices (for example, a personal computer) connected to a communication network such as a LAN, a WAN, etc. through the communication unit 71. For example, the control unit 80 receives image data (input image data) in a page description language (PDL) transmitted from an external apparatus and forms the image on the continuous sheet based on the above. The control unit 80 transmits and receives various pieces of data between the sheet feeding apparatus 1A and the winding apparatus 1C through the communication unit 71.
(24) The operation/display unit 20 includes a liquid crystal display (LCD) with a touch panel and functions as a display unit 21 and an operation unit 22.
(25) The display unit 21 displays various operation screens and operation statuses of various functions according to a display control signal input from the control unit 80. The display unit 21 receives touch operation by the user and outputs the operation signal to the control unit 80.
(26) The operation unit 22 includes various operation keys such as numeric keys, a start key, etc. The operation unit 22 receives operation of various input by the user and outputs the operation signal to the control unit 80. The user may operate the operation/display unit 20 and instruct setting such as quality setting and image forming setting such as magnification setting, application setting, output setting, sheet setting, etc. The user can also operate the operation/display unit 20 to instruct conveying of the sheet.
(27) The image processing unit 30 includes a circuit which performs digital image processing according to the initial setting or user setting on the input image data. For example, the image processing unit 30 performs gradation correction based on gradation correction data (gradation correction table) under control of the control unit 80. The image processing unit 30 performs various correction processing such as color correction, shading correction, etc. and compression processing on the input image data. The image forming unit 40 is controlled based on the image data on which such processing is performed.
(28) The image forming unit 40 includes image forming units 41 for forming an image with color toners including Y-component, M-component, C-component, and K-component, based on the input image data, an intermediate transfer unit 42 and the like.
(29) The image forming unit 41 includes 4 image forming units 41Y, 41M, 41C, and 41K for the Y-component, M-component, C-component, and K-component, respectively. The image forming units 41Y, 41M, 41C, and 41K have similar configurations, therefore, the same components are shown with the same reference numerals. The image forming unit 41 includes an exposure apparatus 411, a developing apparatus 412, a photoreceptor drum 413, a charging apparatus 414, a drum cleaning apparatus 415, and the like.
(30) The photoreceptor drum 413 is a negative charge type organic photoreceptor (OPC) on which an undercoat layer (UCL), a charge generating layer (CGL), and a charge transporting layer (CTL) are sequentially layered on a circumferential surface of an aluminum conducting cylinder (aluminum tube). The charge generating layer includes an organic semiconductor in which the charge generating material (for example, phthalocyanine pigment) is dispersed in a resin binder (for example, polycarbonate). The charge generating layer receives exposure of light from the exposure apparatus 411 and generates a pair of positive and negative charge. The charge transporting layer includes material in which a positive hole transporting material (electron donating nitrogen compound) is dispersed in a resin binder, and transports the positive charge generated in the charge generating layer to the surface of the charge transporting layer.
(31) The charging apparatus 414 includes a corona discharger such as a scorotron charging apparatus or corotron charging apparatus. The charging apparatus 414 negatively charges the entire surface of the photoreceptor drum 413 with corona discharge.
(32) For example, the exposure apparatus 411 includes a LED print head including an LED array in which a plurality of light emitting diodes (LED) are arranged in a straight line, an LPH driving unit (driver IC) to drive each LED, and a lens array to image emitted light from the LED array on the photoreceptor drum 413. One LED of the LED array corresponds to one dot of the image. The control unit 80 controls the LPH driving unit so that predetermined driving electric current flows in the LED array and specific LED emit light.
(33) The exposure apparatus 411 emits light corresponding to the image of each color component on the photoreceptor drum 413. The surface charge (negative charge) of the photoreceptor drum 413 is neutralized by transporting the positive charge generated in the charge generating layer of the photoreceptor drum 413 to the surface of the charge transporting layer. With this, the electrostatic latent image for each color component is formed on the surface of the photoreceptor drum 413 by the difference in potential from the surroundings.
(34) The developing apparatus 412 stores developers for various color components (double component developer including components such as toner and a magnetic carrier). The developing apparatus 412 visualizes the electrostatic latent image by attaching toner of various color components on the surface of the photoreceptor drum 413 to form the toner image. Specifically, developing bias voltage is applied to the developer carrier (developing roller), and the charged toner on the developer carrier moves and is attached to the exposed portion on the surface of the photoreceptor drum 413 by the potential difference between the photoreceptor drum 413 and the developer carrier.
(35) The drum cleaning apparatus 415 includes a drum cleaning blade which slides against the surface of the photoreceptor drum 413, and removes the residual transferred toner remaining on the surface of the photoreceptor drum 413 after primary transfer.
(36) The intermediate transfer unit 42 includes an intermediate transfer belt 421, a primary transfer roller 422, a plurality of supporting rollers 423, a secondary transfer roller 424, a belt cleaning apparatus 426, and the like.
(37) The intermediate transfer belt 421 includes an endless belt, and is suspended in a loop shape on a plurality of supporting rollers 423. At least one of the plurality of supporting rollers 423 is a driving roller, and the others are following rollers. For example, it is preferable that the supporting roller 423 positioned to the downstream side of the belt running direction than the K-component primary transfer roller 422 is the driving roller. The rotation of the driving roller causes the intermediate transfer belt 421 to run at a certain speed in an arrow A direction.
(38) The primary transfer roller 422 is positioned on the inner circumferential face side of the intermediate transfer belt 421 facing the photoreceptor drums 413 for each color component. The primary transfer roller 422 is pressed against the photoreceptor drum 413 with the intermediate transfer belt 421 in between, and a primary transfer nip is formed to transfer the toner image from the photoreceptor drum 413 to the intermediate transfer belt 421.
(39) The secondary transfer roller 424 is positioned on the outer circumferential face side of the intermediate transfer belt 421 facing one of the plurality of supporting rollers 423. The supporting roller 423 positioned facing the intermediate transfer belt 421 is called the backup roller. The secondary transfer roller 424 is pressed against the backup roller with the intermediate transfer belt 421 in between, and a secondary transfer nip is formed to transfer the toner image from the intermediate transfer belt 421 to the continuous sheet.
(40) When the intermediate transfer belt 421 passes the primary transfer nip, the toner image on each photoreceptor drum 413 is sequentially overlapped on the intermediate transfer belt 421 and primary transfer is performed. Specifically, the primary transfer bias is applied to the primary transfer roller 422, and charge with a polarity opposite of the toner is provided on the back face side of the intermediate transfer belt 421 (side in contact with the primary transfer roller 422). With this, the toner image is electrostatically transferred on the intermediate transfer belt 421.
(41) Then, when the continuous sheet passes the secondary transfer nip, secondary transfer is performed and the toner image on the intermediate transfer belt 421 is transferred on the continuous sheet. Specifically, the secondary transfer bias is applied to the secondary transfer roller 424, and a charge with a polarity opposite to the toner is provided to the rear face side of the continuous sheet (side in contact with the secondary transfer roller 424), and the toner image is electrostatically transferred to the continuous sheet. The continuous sheet on which the toner image is transferred is conveyed to the fixing unit 60.
(42) The belt cleaning apparatus 426 includes a belt cleaning blade which slides against the surface of the intermediate transfer belt 421. The belt cleaning apparatus 426 removes the residual toner remaining on the surface of the intermediate transfer belt 421 after secondary transfer.
(43) In the intermediate transfer unit 42, instead of the secondary transfer roller 424, a configuration in which a secondary transfer belt is suspended in a loop shape on a plurality of supporting rollers including the secondary transfer roller can be employed (belt type secondary transfer unit).
(44) The sheet conveying unit 50 includes a sheet feeding unit 51, a sheet ejecting unit 52, a sheet passing path 53, and the like. The sheet feeding unit 51 guides the continuous sheet conveyed from the sheet feeding apparatus 1A to the sheet passing path 53. The sheet passing path 53 is provided with a plurality of conveying rollers including the intermediate conveying roller, etc. The sheet passing path 53 conveys the continuous sheet fed from the sheet feeding unit 51 to the image forming unit 40 (second transfer unit), fixing unit 60, and sheet ejecting unit 52 in this order. The sheet ejecting unit 52 guides the continuous sheet conveyed from the sheet passing path 53 to the winding apparatus 1C.
(45) The fixing unit 60 includes a heating roller 61, a heating source 61A which heats a heating roller 61, an upper pressure roller 62, an endless fixing belt 63 suspended between the heating roller 61 and the upper pressure roller 62, a lower pressure roller 64, and the like.
(46) The heating source 61A is positioned inside or near the heating roller 61. The control unit 80 controls the output of the heating source 61A and heats the heating roller 61. The fixing belt 63 is rotated so that the heat of the heating roller 61 is transmitted to the entire fixing belt 63. The operation of heating to the temperature suitable for fixing is performed with the fixing belt 63 separated from the lower pressure roller 64.
(47) In the fixing unit 60, the fixing belt 63 suspended between the heating roller 61 and the upper pressure roller 62 can be pressed to or separated from the lower pressure roller 64. The heating roller 61 and the upper pressure roller 62 are supported movably by a supporting body (not shown) and an eccentric cam (not shown) is in contact with the supporting body. The eccentric cam rotates with the fulcrum as the center, and the supporting body moves in the perpendicular direction (pressing/separating direction) by the rotation of the eccentric cam. The heating roller 61 and the upper pressure roller 62 move with the movement of the holding body, and with this, the fixing belt 63 can be pressed to or separated from the lower pressure roller 64. The eccentric cam moves by the driving of the driving unit (motor or gear, not shown). The driving unit is driven by the instruction from the control unit 80.
(48) When the fixing belt 63 is pressed to the lower pressure roller 64, the nipping portion is formed to hold and convey the continuous sheet. The continuous sheet is heated and pressurized when passing the nipping portion and the toner image is fixed.
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(51) Therefore, according to the embodiment of the present invention, before the rotating of the fixing belt 63 starts, the continuous sheet is placed in a state not in contact with the fixing belt 63, and then the rotating of the fixing belt 63 starts. When the fixing belt 63 is in a separated state, and the fixing belt 63 is rotated in a state that the conveying of the continuous sheet is stopped, the processing above is performed before the fixing belt 63 is rotated.
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(53) As the means to move the continuous sheet, a new component can be provided to prevent contact (adjust or press sag, or change the shape or position of the sheet passing path 53). For example, a movable bar can be provided near the fixing belt 63 and sag can be adjusted by moving the bar in the conveying direction or sag can be pressed by moving the bar in the perpendicular direction. When only the member used for conveying the continuous sheet is used (conveying roller, etc.), the space and the cost can be reduced, and therefore, this is preferable.
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(55) Another example to make the continuous sheet in a state not in contact with the fixing belt 63 is to combine the movement of the fixing belt 63 and the above-described movement of the continuous sheet so that the continuous sheet does not come into contact with the fixing belt 63.
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(58) In the selection of operation in step S101, the control unit 80 selects the operation regarding moving the continuous sheet. The selection unit is described below. In step S102 (when operation B is selected in step S102), the control unit 80 drives the downstream roller.
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(60) Here, the upstream roller (conveying roller on the upstream side than the fixing belt 63) can be driven. However, if the upstream roller is not driven and only the downstream roller 65 is driven, the continuous sheet can be pulled and the sag can be easily fixed by the continuous sheet moving. Moreover, if the continuous sheet moves and the sag also moves upstream, the sag remains in the apparatus and various arrangements become necessary.
(61) In a state as shown in
(62) Preferably, when the downstream roller 65 is driven, the continuous sheet in the nipping portion of the fixing belt 63 shown with a dotted line in
(63) After the downstream roller 65 moves the position of the nipping portion of the continuous sheet past the downstream roller 65 (step S103, YES), the control unit 80 stops the downstream roller 65 (step S104), and drives the heating source 61A and the fixing belt 63 to start raising the temperature to the temperature suitable for fixing (step S105).
(64) Then, the control unit drives the downstream roller 65 according to the progress of raising the temperature, and the slow conveying of the continuous sheet is started (step S106). Here, slow means a slower speed than the image forming speed. The continuous sheet can be conveyed at a normal speed (image forming speed) but it is preferable to convey at a slow speed. Slow conveying can save waste of the continuous sheet compared to conveying at a normal speed.
(65) When the conveying speed is too slow, the continuous sheet is deformed again by the heat caused by raising the temperature to the temperature suitable for fixing, and such deforming makes the continuous sheet come into contact with the fixing belt 63. Therefore, preferably, when the temperature is raised, the conveying speed is gradually raised according to the temperature of the fixing unit 60 (step S107). With this, it is possible to suppress waste of the continuous sheet and to suppress deform of the continuous sheet.
(66) In the image forming apparatus (for example, Japanese Patent Application Laid-Open Publication No. 2008-233770), in which conveying of the continuous sheet is performed at a predetermined time interval when image forming is not performed, the continuous sheet continues to be wasted when the image forming is not performed. However, according to the present embodiment, the continuous sheet is conveyed only when the processing is performed so that the continuous sheet does not come into contact with the fixing belt 63 and when the processing is performed to raise the temperature to the temperature suitable for fixing. Therefore, it is possible to suppress waste of the continuous sheet.
(67) The control unit 80 monitors the temperature of the fixing unit 60 after start of conveying the continuous sheet and determines whether the temperature is raised to the temperature suitable for fixing (step S108). When the raise of the temperature is not complete (step S108, NO), the speed of conveying the continuous sheet is changed according to the fixing temperature (step S107). When the raise of the temperature is complete (step S108, YES), the processing to raise the temperature to the temperature suitable for fixing ends.
(68) Next, the example in which operation C is selected in step S101 is described.
(69) In the operation C, the control unit 80 first presses the fixing belt 63 (step S109).
(70) When the fixing belt 63 is pressed (after step S109), the control unit 80 drives the downstream roller 65 and the fixing belt 63 (step S110). Even if the downstream roller 65 and the fixing belt 63 are driven when the fixing belt 63 is pressed, the continuous sheet is moved (conveyed) with the rotation of the fixing belt 63. Therefore, the relative position with respect to the fixing belt 63 does not change, and the scratches are not made on the fixing belt 63 in the circumferential direction. Step S111 is similar to step S103.
(71) When the continuous sheet is moved so that the nipping portion position of the continuous sheet is past the downstream roller (step S111, YES), the downstream roller 65 and the fixing belt 63 are stopped (step S112). This state is shown in
(72) After the downstream roller 65 and the fixing belt 63 is stopped (after step S112), the control unit 80 separates the fixing belt 63 as shown in
(73) Next, the selection of operation in step S101 is described. In the operation selection, the control unit 80 selects the operation regarding the moving of the continuous sheet from the following 3 operations, operation A (do nothing), operation B (pull with downstream roller 65), and operation C (move after pressing fixing belt 63). The operation A corresponds to when the continuous sheet is not in contact with the fixing belt 63 (for example, when it is determined that the degree of deforming of the continuous sheet is small). The operations B and C correspond to when the continuous sheet comes into contact with the fixing belt 63. Among the above, operation C corresponds to when the possibility of contact is high (for example, when it is determined that the degree of deforming of the continuous sheet is large).
(74) Comparing the operation B and the operation C, the conveying power of operation C is higher than operation B and the continuous sheet with the high degree of deforming can be stably conveyed. Since the operation C performs pressing and separating of the fixing belt 63, the processing takes more time than the operation B. Therefore, when the degree of deforming is smaller than the degree of deforming corresponding to the operation C, the operation B with the faster processing speed is more suitable.
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(79) The operation selection is described based on
(80) Other than the above methods of selecting operation, the operation can be selected based on the temperature or the humidity (state) in the fixing unit 60 or the apparatus main body 1B. The operation may be selected based on the amount of time from the previous job.
(81) The embodiments of the present invention is described, but the present invention can be used not only in the fixing belt 63 but also in a rotating driving unit including a rotating member which can be pressed and separated. According to the present embodiment, the fixing unit 60 includes a fixing belt 63. However, the present invention can be applied in a structure without the fixing belt 63 (for example, rotating separated for the purpose of cleaning).
(82) In step S107 of
(83) When the continuous sheet is moved, the continuous sheet can be moved upstream by the upstream roller. With this, it is possible to prevent waste of the continuous sheet.
(84) The detailed configuration and operation can be suitably modified without leaving the scope of the present invention.
(85) The present U.S. patent application claims priority under the Paris Convention of Japanese Patent Application No. 2015-061984 filed on Mar. 25, 2015 the entirety of which is incorporated herein by reference.