External resonator type laser device
09692206 ยท 2017-06-27
Assignee
Inventors
Cpc classification
H01S5/02469
ELECTRICITY
H01S5/02326
ELECTRICITY
H01S5/141
ELECTRICITY
H01S5/0261
ELECTRICITY
H01S5/0071
ELECTRICITY
International classification
Abstract
An external resonator type laser device has an optical element that forms an external resonator with a semiconductor device by selecting and reflecting light of a specific wavelength range from light outputted from the semiconductor device; a supporting member formed of a material having a larger coefficient of linear expansion than the optical element; and a first mount interposed between the optical element and the supporting member, formed of a material having a coefficient of linear expansion closer to that of the optical element compared with that of the supporting member. The optical element is adhered to the first mount. The first mount is adhered to the supporting member by an adhesive having a Shore hardness of less than or equal to 65.
Claims
1. An external resonator type laser device comprising: an optical element that forms an external resonator with a semiconductor device by selecting and reflecting light of a specific wavelength range from light outputted from the semiconductor device; a supporting member formed of a material having a larger coefficient of linear expansion than that of the optical element; and a first mount interposed between the optical element and the supporting member, formed of a material having a coefficient of linear expansion closer to that of the optical element compared with that of the supporting member, wherein the optical element is adhered to the first mount, and the first mount is adhered to the supporting member by an adhesive having a Shore hardness of less than or equal to 65.
2. The external resonator type laser device according to claim 1, wherein the first mount is adhered to the supporting member by a thermosetting adhesive, and the optical element is adhered to the first mount by a photocurable adhesive.
3. The external resonator type laser device according to claim 2, wherein the optical element includes: a wavelength selection element that selects and reflects light of the specific wavelength range; and a second mount interposed between the wavelength selection element and the first mount, formed of a material having a coefficient of linear expansion closer to that of the first mount compared with that of the supporting member, wherein the second mount is adhered to the first mount by the photocurable adhesive.
4. The external resonator type laser device according to claim 1, wherein difference between a coefficient of linear expansion of the supporting member and a coefficient of linear expansion of the first mount ranges from 1.310.sup.6 (/K) to 22.6310.sup.6 (/K).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(15) An external resonator type laser device of the present invention will be described by referring to drawings. In each drawing, the dimensional ratio in the drawing and the actual dimensional ratio do not necessarily coincide with each other.
(16) As described above with reference to
(17)
REFERENCE EXAMPLE
(18) [Configuration]
(19) First, a configuration of the laser device 92 of the reference example will be described. The laser device 92 includes a semiconductor device 3 having a light emitting part 2, a VBG 5 as a wavelength selection element, a PPLN 7 as a wavelength conversion element, reflection members 9, 11, a heat sink 15, a heater 17, a mount 19, and a supporting member 21. Since the light emitting part 2, the semiconductor device 3, the VBG 5, the PPLN 7, the reflection members 9, 11 and the heat sink 15 are the same as those in the conventional external resonator type laser device 90, the description thereof will be omitted.
(20) The heater 17 transmits heat to the PPLN 7 to control the temperature of the PPLN 7. The wavelength range that can be converted by the PPLN 7 changes depending on the temperature. By adjusting the temperature of the PPLN 7, the heater 17 controls the wavelength range that can be converted by the PPLN 7.
(21) The mount 19 is a base that supports the VBG 5.
(22) The supporting member 21 supports the reflection members 9, 11. The supporting member 21 supports the PPLN 7 via the heater 17, and supports the VBG 5 via the mount 19.
(23) The VBG 5 and the mount 19 are adhered by a thermosetting adhesive 23. The mount 19 and the supporting member 21 are adhered by a photocurable adhesive 25.
(24) The thermosetting adhesive such as epoxy resin, for example, is an adhesive that cures by heating. The photocurable adhesive such as a UV adhesive, for example, has both the property of curing by heating, and the property of curing by light irradiation. When the adhesive is cured by light irradiation, curing occurs in a shorter time than the case of curing by heating. Therefore, according to the photocurable adhesive, first, the objects to be adhered are temporarily fixed by light irradiation, and then heating is conducted to completely cure the adhesive including the part that is not cured by light irradiation (final fixation).
(25) Hereinafter, the reason why the mount 19 and the supporting member 21 are adhered by the photocurable adhesive 25 rather than by the thermosetting adhesive 23 will be described by illustrating a method for producing the laser device 92.
(26) [Production Method]
(27)
(28) First, the VBG 5 and the mount 19 are adhered by the thermosetting adhesive 23 (illustration omitted). Subsequently, as shown in
(29) Specifically, the mount 19 is fixed to a device that is not illustrated, and by adjusting the position of the mount 19 by the device, the position of the VBG 5 is adjusted. By adjusting the position of the VBG 5 via the mount 19 without directly touching the VBG 5, it is possible to prevent breakage of the VBG 5 and impairment of the quality.
(30) After end of the positional adjustment of the VBG 5, the photocurable adhesive 25 residing between the mount 19 and the supporting member 21 is cured by light irradiation from above the VBG 5 and from laterally of the photocurable adhesive 25, as shown in
(31) After temporarily fixed on the supporting member 21 with the use of photocuring by the photocurable adhesive 25, the mount 19 is finally fixed on the supporting member 21 by thermosetting of the adhesive 25 by heating. That is, the mount 19 is positioned at the post-adjustment position by the temporary fixation which is the first step, and adhesion with the supporting member 21 is strengthened by the final fixation which is the second step. By adhering the mount 19 and the supporting member 21 by the photocurable adhesive 25 in the manner as described above, the VBG 5 adhered to the mount 19 is prevented from being fixed at a position deviated from the post-adjustment position.
(32) [Discussion]
(33) As a result of diligent study, the present inventor has found that a crack occurs in the photocurable adhesive 25 that adheres the mount 19 and the supporting member 21 in such an environment that the temperature of the laser device 92 largely changes. Also the present inventor has found that due to inclination of the mount 19 caused by the crack, the reflection plane of the VBG 5 becomes nonparallel with the reflection plane of the semiconductor device 3, and the output decreases. This phenomenon has been newly found by the diligent study by the present inventor.
(34) Hereinafter, discussion of the present inventor regarding the reason of occurrence of a crack in the photocurable adhesive 25 in the laser device 92 of the reference example will be described.
(35) In order to change the environmental temperature of the laser device 92 of the reference example, the present inventor made a test of shifting the laser device 92 placed in a normal temperature environment such as 25 to 30 C., to a low temperature environment such as 40 C., and then returning to the normal temperature environment. This simulates, for example, the case where the laser device 92 is transported by air. As a result, it was found that in the laser device 92, a crack occurred in the photocurable adhesive 25 adhering the mount 19 and the supporting member 21 as described above, and the output of the laser light decreased. In the laser device 92 that was kept placed in a normal temperature environment, a crack did not occur in the photocurable adhesive 25 adhering the mount 19 and the supporting member 21.
(36) Based on the above examination, the present inventor concluded that a crack occurs in the photocurable adhesive 25 adhering the mount 19 and the supporting member 21 when the temperature environment of the laser device 92 changes significantly. And the present inventor inferred that this is caused by difference in expansion/contraction amount due to difference in coefficient of linear expansion between the mount 19 and the supporting member 21.
(37) Here, the supporting member 21 is formed of metal, and the mount 19 is formed of glass, and the coefficients of linear expansion of these are different from each other. As one example, when the supporting member 21 is formed of stainless (for example, SUS304), the coefficient of linear expansion is 17.310.sup.6 (/K), and when the mount 19 is formed of borosilicate glass, the coefficient of linear expansion is 310.sup.6 (/K), and the difference in coefficient of linear expansion is as large as 14.310.sup.6 (/K).
(38) When there is difference in coefficient of linear expansion between the supporting member 21 and the mount 19, difference also arises in contraction amount between the supporting member 21 and the mount 19. Specifically, since the coefficient of the linear expansion of the supporting member 21 is larger than the coefficient of linear expansion of the mount 19, the contraction amount of the supporting member 21 is larger than the contraction amount of the mount 19. Therefore, in the adhesive 25, the compressive stress acting on the lower part which is on the side of the supporting member 21 is larger than the compressive stress acting on the upper part which is on the side of the mount 19.
(39) Accordingly, the photocurable adhesive 25 cannot absorb the large compressive stress acting on the lower part (on the side of the supporting member 21), and it is considered that this results in occurrence of a crack in the adhesive 25.
(40) Based on the above discussion, the present inventor has considered that occurrence of a crack would be prevented if the adhesive adhering the mount 19 and the supporting member 21 were able to absorb the large compressive stress acting on the lower part (on the side of the supporting member 21), and finally accomplished the present invention. Hereinafter, one embodiment of the present invention will be described.
First Embodiment
(41) [Configuration]
(42) Referring to
(43) The external resonator type laser device 1 includes a semiconductor device 3 having a light emitting part 2, a VBG 5, a PPLN 7, reflection members 9, 11, a heat sink 15, a heater 17, a mount 19, and a supporting member 21. In the present embodiment, the VBG 5 corresponds to optical element. The mount 19 corresponds to first mount. Hereinafter, the description will be made focusing on the point different from that in the laser device 92 of the reference example.
(44) The VBG 5 and the mount 19 are adhered by a thermosetting adhesive 23. The mount 19 and the supporting member 21 are adhered by a photocurable adhesive 26. The photocurable adhesive 26 is formed of a material having a different Shore hardness in comparison with the photocurable adhesive 25 used in the laser device 92 of the reference example. That is, the laser device 1 of the first embodiment is different from the laser device 92 of the reference example in that as an adhesive for adhering the mount 19 and the supporting member 21, the photocurable adhesive 26 is used in place of the photocurable adhesive 25.
(45) Here, the Shore hardness of the photocurable adhesive 26 is lower than the Shore hardness of the photocurable adhesive 25. As one example, the Shore hardness of the photocurable adhesive 26 is 55, and the Shore hardness of the photocurable adhesive 25 is 90.
(46) In the present specification, the Shore hardness indicates a Shore D hardness measured in conformity with JIS K7215.
(47) [Test]
(48) The present inventor made a test of shifting the laser device 1 in the normal temperature environment to the low temperature environment, and then returning to the normal temperature environment. No clack occurred in the photocurable adhesive 26, and no change in light output of the laser device 1 was observed.
(49) The present inventor made the same test using various adhesives having smaller Shore hardness than the Shore hardness (90, in this embodiment) of the photocurable adhesive 25 used in the laser device 92 of the reference example shown in
(50)
(51) As shown in
(52) These test results bring about the conclusion that occurrence of a crack in an adhesive can be prevented by using an adhesive having a Shore hardness of less than or equal to 65. That is, it can be stated that a crack occurring in an adhesive is caused by the hardness of the adhesive, and occurrence of a crack can be prevented by using an adhesive having relatively low hardness.
(53) This is attributable to that according to the adhesive having a relatively low Shore hardness of less than or equal to 65, the adhesive easily deforms even when large compressive stress acts on the lower part (on the side of the supporting member 21) and can absorb the stress.
(54) [Effect]
(55) According to the laser device 1 of the first embodiment, no crack occurs in the photocurable adhesive 26 even when it is shifted from the normal temperature environment to the low temperature environment, and then returned to the normal temperature environment. Therefore, it is possible to prevent the reflection plane of the VBG 5 from becoming nonparallel with the reflection plane of semiconductor device 3, and to control decrease in output of the laser device 1. In other words, according to the laser device 1 of the first embodiment, it is possible to realize the laser device 1 having high reliability capable of enduring environmental change during transportation.
Second Embodiment
(56) The present inventor examined hardness of the thermosetting adhesive 23 in the laser device 1 of the first embodiment, and found that the Shore hardness was 65. In light of this, the present inventor examined a laser device having such a configuration that the mount 19 and the supporting member 21 are adhered by the thermosetting adhesive 23.
(57) Hereinafter, a configuration of an external resonator type laser device 31 of the second embodiment configured in this manner will be described by referring to
(58) [Configuration]
(59) The external resonator type laser device 31 includes a semiconductor device 3 having a light emitting part 2, a VBG 5, a PPLN 7, reflection members 9, 11, a heat sink 15, a heater 17, a first mount 19a, a second mount 19b, and a supporting member 21. In the present embodiment, the VBG 5 corresponds to wavelength selection element, and the configuration including the VBG 5 and the second mount 19b corresponds to optical element. Hereinafter, the description will be made focusing on the point different from that in the laser device 1 of the first embodiment.
(60) As shown in
(61) The first mount 19a and the supporting member 21 are adhered by a thermosetting adhesive 23, the first mount 19a and the second mount 19b are adhered by a photocurable adhesive 25, and the VBG 5 and the second mount 19b are adhered by the thermosetting adhesive 23. As described above, the Shore hardness of the thermosetting adhesive 23 is 65. Also the Shore hardness of the photocurable adhesive 25 is 90 likewise the one used in the laser device 92 of the reference example shown in
(62) [Effect]
(63) Likewise the first embodiment, when the laser device 31 is shifted from the normal temperature environment to the low temperature environment, and then returned to the normal temperature environment, large compressive stress acts on the lower part (on the side of the supporting member 21) of the photocurable adhesive 23. However, as described above, the Shore hardness of the adhesive 23 is 65 and is relatively low. Hence the photocurable adhesive 23 absorbs the stress by easily deforming even when large compressive stress acts on the lower part (on the side of the supporting member 21), and thus it is possible to prevent occurrence of a crack. In other words, also by the laser device 31 of the second embodiment, it is possible to realize the laser device 31 having high reliability capable of enduring environmental change during transportation.
(64) The first mount 19a and the second mount 19b are formed of borosilicate glass, as one example, and both of these have the same coefficient of linear expansion. Therefore, even when large temperature change occurs in the laser device 31, significant difference does not arise in the contraction amount caused by the temperature change. Therefore, only a slight stress acts on the photocurable adhesive 25. Therefore, the possibility of occurrence of a crack in the photocurable adhesive 25 is low even when the first mount 19a and the second mount 19b are adhered by the photocurable adhesive 25 having a relatively high Shore hardness of 90.
(65) Further, according to the laser device 31 of the second embodiment, it is possible to configure the laser device 31 by using the thermosetting adhesive 23 and the photocurable adhesive 25 that are conventionally used in the laser device 92 of the reference example. In other words, it is possible to use the adhesive 23 and the adhesive 25 having instances of actual use, and hence there is no need to newly conduct an examination in association with employment of an adhesive without instances of actual use.
(66) [Production Method]
(67) Referring to
(68) As shown in
(69) Then as shown in
(70) After end of the positional adjustment, light is irradiated from above the VBG 5 as shown in
(71) In the manner as described above, the second mount 19b to which the VBG 5 is adhered is adhered on the first mount 19a by the photocurable adhesive 25. As a result, it is possible to prevent the VBG 5 from being fixed at the position deviated from the post-adjustment position, and to control decrease in output of the laser device 31. Further, the positional adjustment of the VBG 5 is conducted via the second mount 19b. That is, since the positional adjustment of the VBG 5 is conducted without a direct touch, it is possible to prevent breakage of the VBG 5 and impairment in quality.
(72) In the present embodiment, the case where an adhesive having a Shore hardness of 65 is used as the thermosetting adhesive 23 is described. However, in consideration of the description in the first embodiment, it is possible to prevent occurrence of a crack by using an adhesive having a Shore hardness of less than or equal to 65 as the thermosetting adhesive 23 also in the present embodiment.
Another Embodiment
(73) <1> In the laser device 1, the mount 19 and the supporting member 21 were adhered by the photocurable adhesive 26, and the VBG 5 and the mount 19 were adhered by the thermosetting adhesive 23. In contrast to this, it is also possible to adhere the mount 19 and the supporting member 21 by the thermosetting adhesive 23 having a Shore hardness of less than or equal to 65, and to adhere the VBG 5 and the mount 19 by the photocurable adhesive 26, as in a laser device 33 of another embodiment shown in
(74) Hereinafter, referring to
(75) As shown in
(76) Then as shown in
(77) Also in the laser device 33, likewise the laser device 1, the mount 19 and the supporting member 21 are adhered by the thermosetting adhesive 23 having a relatively low Shore hardness of 65. As a result, the thermosetting adhesive 23 is able to absorb the large compressive stress acting on the lower part (on the side of the supporting member 21), and to prevent occurrence of a crack in the adhesive 23.
(78) In the case of the laser device 33, positional adjustment of the VBG 5 is conducted while the VBG 5 is directly touched. Accordingly, the VBG 5 can be broken in some cases. Occurrence of breakage in the VBG 5 is not desired because it influences on the reflection characteristics. Therefore, it is preferred to adjust the position while the VBG 5 is touched, for example, in the region far from the optical axis. As a result, significant influence is not exerted on the light reflection characteristics in case of occurrence of breakage in the VBG 5.
(79) In the case of the laser device 1, since it is possible to conduct the positional adjustment of the VBG 5 while touching the mount 19 rather than the VBG 5, the laser device 1 is desired in the point that the handling of the member at the time of adjusting the position is facilitated in comparison with the laser device 33.
(80) <2> In the laser device 31 of the second embodiment, description was made for the case where the first mount 19a and the second mount 19b are formed of borosilicate glass, and have the same coefficient of linear expansion. In contrast to this, the first mount 19a and the second mount 19b may be formed of different materials, and may have different coefficients of linear expansion. More specifically, it is only requested to satisfy the requirement that the second mount 19b is formed of a material having a coefficient of linear expansion closer to the coefficient of linear expansion of the first mount 19a compared with that of the supporting member 21.
(81) <3> In the above embodiment, while the description was made such that the supporting member 21 is formed of stainless (for example, SUS304) as an example, it may be formed of aluminum (coefficient of linear expansion: 23.110.sup.6 (/K)), iron (coefficient of linear expansion: 11.810.sup.6 (/K)), tungsten (coefficient of linear expansion: 4.310.sup.6 (/K)), or copper (coefficient of linear expansion: 16.510.sup.6 (/K)) as other example. Also while the description was made such that the mount 19 is formed of borosilicate glass as one example, it may be formed of quartz glass (coefficient of linear expansion: 0.4710.sup.6 (/K) to 0.6410.sup.6 (/K)) as other example. Regardless of the used material, the coefficient of linear expansion of the supporting member 21 is largely different from the coefficient of the linear expansion of the mount 19, and the same problem as in the laser device 92 of the reference example can arise. It was confirmed that regardless of the material of which the supporting member 21 and the mount 19 are formed, occurrence of a crack in the adhesive can be prevented by adhering the supporting member 21 and the mount 19 by using the adhesive having a relatively low Shore hardness of less than or equal to 65.
(82) In the above example, the difference between the coefficient of the linear expansion of supporting member 21 and the coefficient of the linear expansion of mount 19 ranges from 1.310.sup.6 (/K) to 22.6310.sup.6 (/K). More specifically, when the supporting member 21 is formed of tungsten and the mount 19 is formed of borosilicate glass, the difference in coefficient of linear expansion between these is 1.310.sup.6 (/K) which is minimum. When the supporting member 21 is formed of aluminum, and the mount 19 is formed of quartz glass having a coefficient of linear expansion of 0.4710.sup.6 (/K), difference in coefficient of linear expansion between these is 22.6310.sup.6 (/K) which is maximum.
(83) <4> In the laser device 1 of the first embodiment, the VBG 5 and the mount 19 are adhered by the thermosetting adhesive 23 having a Shore hardness of 65. Similarly, in the laser device 31 of the second embodiment, the VBG 5 and the second mount 19b are adhered by the thermosetting adhesive 23 having a Shore hardness of 65. However, since the difference in coefficient of linear expansion between the VBG 5 and the mount 19 (the second mount 19b) is small, the adhesive adhering the VBG 5 and the mount 19 (or the second mount 19b) may be naturally an adhesive having a Shore hardness of smaller than 65, and may be an adhesive having a Shore hardness of larger than 65. That is, the Shore hardness of the adhesive is irrelevant. Also, the adhesive may be thermosetting type or photocurable type.
(84) <5> The photocurable adhesives 25, 26 are adhesives having both the property of curing by heating, and the property of curing by light irradiation. On the other hand, as the photocurable adhesive, an adhesive not having the property of curing by heating but having only the property of curing by light irradiation may be used. In this case, in the production method of the laser device (1, 31, 33), the final fixation by heating the photocurable adhesive is omitted.
(85) <6> As one example of the wavelength selection element, the VBG 5 is recited. In place of the VBG 5, a TFF (dielectric thin film filter) and an optical member may be used. More generally, any one having a function of selecting and reflecting a specific wavelength range can be used.
(86) <7> The laser device (1, 31, 33) may not have the reflection members 9, 11. That is, it may be configured to output the laser light outside the device only from the VBG 5.