Engine torque control with fuel mass
09689339 ยท 2017-06-27
Assignee
Inventors
- Jun-Mo Kang (Ann Arbor, MI)
- Orgun A. Guralp (Ann Arbor, MI)
- Sai S. V. Rajagopalan (Bloomfield Hills, MI)
- Hanho Yun (Oakland Township, MI)
- Chen-Fang Chang (Bloomfield Hills, MI)
- Paul M. Najt (Bloomfield Hills, MI)
Cpc classification
F02D2200/0406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D35/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1448
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1497
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine assembly includes an internal combustion engine with an engine block having at least one cylinder. An intake manifold and an exhaust manifold are each fluidly connected to the at least one cylinder and define an intake manifold pressure (p.sub.i) and an exhaust manifold pressure (p.sub.e), respectively. A controller is operatively connected to the internal combustion engine and configured to receive a torque request (T.sub.R). The controller is programmed to determine a desired fuel mass (m.sub.f) for controlling a torque output of the internal combustion engine. The desired fuel mass (m.sub.f) is based at least partially on the torque request (T.sub.R), the intake and exhaust manifold pressures and a pressure-volume (PV) diagram of the at least one cylinder.
Claims
1. An engine assembly comprising: an internal combustion engine including an engine block having at least one cylinder, at least one piston moveable within the at least one cylinder; an intake manifold and an exhaust manifold, each fluidly connected to the at least one cylinder and defining an intake manifold pressure (p.sub.i) and an exhaust manifold pressure (p.sub.e), respectively; at least one intake valve and at least one exhaust valve each in fluid communication with the at least one cylinder and having respective open and closed positions; a fuel injector in fluid communication with the at least one cylinder; wherein the at least one cylinder defines a plurality of cylinder volumes (V), including a second cylinder volume (V.sub.EVO) when the exhaust valve is in the respective open position; a controller operatively connected to the internal combustion engine and configured to receive a torque request (T.sub.R), the intake manifold pressure and the exhaust manifold pressure; wherein the controller is programmed to: obtain a log-scaled pressure-volume (PV) diagram of the at least one cylinder based at least partially on the intake manifold pressure (p.sub.i) and the exhaust manifold pressure (p.sub.e); obtain a first function (F.sub.1) as a sum of respective geometrical areas of a plurality of geometrical shapes in the log-scaled pressure-volume (PV) diagram of the at least one cylinder; obtain a second function (F.sub.2) as a sum of the first function (F.sub.1) and a product of the request (T.sub.R) and pi () such that F.sub.2=F.sub.1+(T.sub.R*); obtain a third function (F.sub.3) based at least partially on a cylinder clearance volume (V.sub.c), the second cylinder volume (V.sub.EVO) and a predefined first constant () such that F.sub.3=[1(V.sub.EVO/V.sub.C).sup.1-]; determine a desired fuel mass (m.sub.f) based at least partially on the torque request (T.sub.R), the first function (F.sub.1), the second function (F.sub.2) and the third function (F.sub.3); and control a torque output of the internal combustion engine by injecting the desired fuel mass into the at least one cylinder, via the fuel injector.
2. The engine assembly of claim 1, wherein the a plurality of cylinder volumes (V) includes: a first cylinder volume (V.sub.EVC) when the exhaust valve is in the respective closed position, a third cylinder volume (V.sub.IVO) when the intake valve is in the respective open position; and a fourth cylinder volume (V.sub.IVC) when the intake valve is in the respective closed position.
3. The engine assembly of claim 2, wherein: the first function (F.sub.1) is defined as F.sub.1=(A.sub.R+A.sub.T1+A.sub.T2; wherein A.sub.R is an area of a rectangle in the log-scaled pressure-volume (PV) diagram; and wherein A.sub.T1 and A.sub.T2 are respective areas of a first and a second triangle in the log-scaled pressure-volume (PV) diagram.
4. The engine assembly of claim 3, wherein the area of the rectangle (A.sub.R) is based at least partially on the intake manifold pressure (p.sub.i), the exhaust manifold pressure (p.sub.e), the first cylinder volume (V.sub.EVC), the second cylinder volume (V.sub.EVO) and the third cylinder volume (V.sub.IVO).
5. The engine assembly of claim 3, wherein the area of the first triangle (A.sub.T1) is based at least partially on the intake manifold pressure (p.sub.i), the exhaust manifold pressure (p.sub.e), the first cylinder volume (V.sub.EVC) and the third cylinder volume (V.sub.IVO).
6. The engine assembly of claim 3, wherein the area of the second triangle (A.sub.T2) is based at least partially on the intake manifold pressure (p.sub.i), the exhaust manifold pressure (p.sub.e), the second cylinder volume (V.sub.EVO) and the fourth cylinder volume (V.sub.IVC).
7. The engine assembly of claim 1, wherein: the desired fuel mass (m.sub.f) is based at least partially on the second function (F.sub.2), the third function (F.sub.3), a predefined second constant () and a predefined third constant (Q.sub.LHV) such that m.sub.f=F.sub.2/(F.sub.3**Q.sub.LHV).
8. A method for controlling torque output in an engine assembly with a desired fuel mass (m.sub.f), the engine assembly including an internal combustion engine having an engine block with at least one cylinder, at least one piston moveable within the at least one cylinder; at least one intake valve and at least one exhaust valve each in fluid communication with the at least one cylinder and having respective open and closed positions, a fuel injector in fluid communication with the at least one cylinder, and a controller configured to receive a torque request (T.sub.R), an intake manifold pressure, and an exhaust manifold pressure, the method comprising: obtaining a log-scaled pressure-volume (PV) diagram of the at least one cylinder based at least partially on the intake manifold pressure (p.sub.i) and the exhaust manifold pressure (p.sub.e); obtaining a first function (F.sub.1), via the controller, as a sum of respective geometrical areas of a plurality of geometrical shapes in the pressure-volume (PV) diagram such that (F.sub.1=A.sub.R+A.sub.T1+A.sub.T2); wherein A.sub.R is an area of a rectangle in the log-scaled pressure versus volume (PV) diagram of the at least one cylinder; wherein A.sub.T1 and A.sub.T2 are respective areas of a first and a second triangle in the log-scaled pressure versus volume (PV) diagram; obtaining a second function (F.sub.2) as a sum of the first function (F.sub.1) and a product of the torque request (T.sub.R) and pi () such that F.sub.2=F.sub.1+(T.sub.R*); obtaining a third function (F.sub.3) based at least partially on a cylinder clearance volume (V.sub.c), a second cylinder volume (V.sub.EVO) when the at least one exhaust valve is in the respective open position and a predefined first constant () such that F.sub.3=[1(V.sub.EVO/V.sub.C).sup.1-]; obtaining a desired fuel mass based at least partially on the torque request, the first function (F.sub.1), the second function (F.sub.2) and the third function (F.sub.3); and controlling the torque output of the engine by injecting the desired fuel mass into the at least one cylinder, via the fuel injector.
9. The method of claim 8, wherein the area of the rectangle (A.sub.R) is based at least partially on the intake manifold pressure (p.sub.i), the exhaust manifold pressure (p.sub.e), a first cylinder volume (V.sub.EVC) when the exhaust valve is in the respective closed position, the second cylinder volume (V.sub.EVO) and a third cylinder volume (V.sub.IVO) when the intake valve is in the respective open position.
10. The method of claim 8, wherein the area of the first triangle (A.sub.T1) is based at least partially on the intake manifold pressure (p.sub.i), the exhaust manifold pressure (p.sub.e), a first cylinder volume (V.sub.EVC) when the exhaust valve is in the respective closed position and a third cylinder volume (V.sub.IVO) when the intake valve is in the respective open position.
11. The method of claim 8, wherein the area of the second triangle (A.sub.T2) is based at least partially on the intake manifold pressure (p.sub.i), the exhaust manifold pressure (p.sub.e), the second cylinder volume (V.sub.EVO) and a fourth cylinder volume (V.sub.IVC) when the intake valve is in the respective closed position.
12. The method of claim 8, wherein: the desired fuel mass (m.sub.f) is based at least partially on the second function (F.sub.2), the third function (F.sub.3), a predefined second constant () and a predefined third constant (Q.sub.LHV) such that m.sub.f=F.sub.2/(F.sub.3**Q.sub.LHV).
13. A method for controlling torque output in a vehicle with a desired fuel mass (m.sub.f), the vehicle including an internal combustion engine having an engine block with at least one cylinder, at least one piston moveable within the at least one cylinder; a fuel injector in fluid communication with the at least one cylinder; at least one intake valve and at least one exhaust valve each in fluid communication with the at least one cylinder and having respective open and closed positions, and a controller configured to receive a torque request (T.sub.R), an intake manifold pressure, and an exhaust manifold pressure, the method comprising: obtaining a first function (F.sub.1), via the controller, as a sum of respective geometrical areas of a plurality of geometrical shapes in the log-scaled pressure-volume (PV) diagram of the at least one cylinder; obtaining a second function (F.sub.2), via the controller, as a sum of the first function (F.sub.1) and a product of the torque request (T.sub.R) and pi () such that F.sub.2=F.sub.1+(T.sub.R *); obtaining a third function (F.sub.3), via the controller, based at least partially on a cylinder clearance volume (V.sub.c), a second cylinder volume (V.sub.EVO) when the exhaust valve is in the respective open position and a predefined first constant () such that F.sub.3=[1(V.sub.EVO/V.sub.C).sup.1-]; obtaining the desired fuel mass (m.sub.f), via the controller, based at least partially on the second function (F.sub.2), the third function (F.sub.3), a predefined second constant () and a predefined third constant (Q.sub.LHV) such that m.sub.f=F.sub.2/( F.sub.3** Q.sub.LHV); and controlling the torque output of the internal combustion engine by injecting the desired fuel mass into the at least one cylinder, via the fuel injector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) Referring to the drawings, wherein like reference numbers refer to like components,
(10) Referring to
(11) The engine 14 includes a rod 32 pivotally connected to the piston 30. Due to the pivotal connection between rod 32 and the piston 30, the orientation of the rod 32 relative to the bore axis 28 changes as the piston 30 moves along the bore axis 28. The rod 32 is pivotally coupled to a crankshaft 34. Accordingly, the movement of the rod 32 (which is caused by the movement of the piston 30) causes the crankshaft 34 to rotate about its center 36. A fastener 38, such as a pin, movably couples the rod 32 to the crankshaft 34. The crankshaft 34 defines a crank axis 40 extending between the center 36 of the crankshaft 34 and the fastener 38.
(12) Referring to
(13) Referring to
(14) Referring to
(15) The engine 14 further includes at least one exhaust valve 60 capable of controlling the flow of exhaust gases between the cylinder 22 and the exhaust manifold 18. Each exhaust valve 60 is partially disposed in the exhaust port 58 and can move relative to the exhaust port 58 between a closed position 62 and an open position 64 (shown in phantom) along the direction indicated by double arrows 66. When the exhaust valve 60 is in the open position 64, exhaust gases can flow from the cylinder 22 to the exhaust manifold 18 through the exhaust port 58. When the exhaust valve 60 is in the closed position 62, exhaust gases are precluded from flowing between the cylinder 22 and the exhaust manifold 18 through the exhaust port 58. A second cam phaser 68 may control the movement of the exhaust valve 60. Furthermore, the second cam phaser 68 may operate independently of the first cam phaser 54.
(16) Referring to
(17) The controller 70 of
(18) The engine assembly 12 may include a second pressure sensor 78 in communication (e.g., electronic communication) with the controller 70 and the exhaust manifold 18, as shown in
(19) Referring to
(20) Referring now to
(21) The method 100 of
(22) Referring to
F.sub.1=(A.sub.R+A.sub.T1+A.sub.T2).(1)
Here A.sub.R is an area of a rectangle (R) in the log-scaled pressure-volume (PV) diagram in
(23)
(24) The area (A.sub.R) of the rectangle (R) may be obtained from
(25) The cylinder 22 defines a plurality of cylinder volumes (indicated as V in
(26) As noted above, the area (A.sub.R) of the rectangle (R) may be obtained from
(27)
(28) Referring to
(29)
(30) Referring to
(31)
(32) As seen in equation (3) above, the area (A.sub.T1) of the first triangle (T1) is based at least partially on the intake manifold pressure (p.sub.i), the exhaust manifold pressure (p.sub.e), the first cylinder volume (V.sub.EVC) and the third cylinder volume (V.sub.IVO). As seen in equation (4) above, the area (A.sub.T2) of the second triangle (T2) is based at least partially on the intake manifold pressure (p.sub.i), the exhaust manifold pressure (p.sub.e), the second cylinder volume (V.sub.EVO) and the fourth cylinder volume (V.sub.IVO).
(33) Next, in block 104 of
F.sub.2=F.sub.1(T.sub.R*)(5)
The torque request (T.sub.R) may be in response to an operator input or an auto start condition monitored by the controller 70. The controller 70 may be configured to receive input signals from an operator, such as through an accelerator pedal 84 and brake pedal 86, to determine the torque request (T.sub.R).
(34) In block 106 of
F.sub.3=[1(V.sub.EVO/V.sub.C).sup.1-](6)
(35) As understood by those skilled in the art, a cylinder clearance volume (V.sub.c) is the volume of the cylinder 22 when the top of the piston 30 is at top dead center (TDC) (indicated by line 41). The cylinder clearance volume is indicated in
(36) In block 108 of
m.sub.f=F.sub.2/(F.sub.3**Q.sub.LHV)(7)
(37) The controller 70 may store the predefined first, second and third constants in the memory 74. The predefined third constant (Q.sub.LHV) is the low-heating value of fuel. In a non-limiting example, the predefined third constant (Q.sub.LHV) is between 44 and 46 MJ per kilogram. The predefined second constant () is a measure of combustion efficiency and may be set to be the average of combustion efficiencies obtained from calibration data.
(38) The desired fuel mass (m.sub.f), obtained from Eq. (7), may be directly applied to the engine 14 once combustion stability is guaranteed. Referring to
m.sub.f.sup.final=max(min(m.sub.f, m.sub.f.sup.max),m.sub.f.sup.min).
(39) In summary, the desired fuel mass (m.sub.f) is tailored to produce an engine torque corresponding to the torque request (T.sub.R). The controller 70 (and execution of the method 100) improves the functioning of the vehicle by controlling the torque output of a complex engine system with minimal calibration required. The controller 70 of
(40) The controller 70 includes a computer-readable medium (also referred to as a processor-readable medium), including any non-transitory (e.g., tangible) medium that participates in providing data (e.g., instructions) that may be read by a computer (e.g., by a processor of a computer). Such a medium may take many forms, including, but not limited to, non-volatile media and volatile media. Non-volatile media may include, for example, optical or magnetic disks and other persistent memory. Volatile media may include, for example, dynamic random access memory (DRAM), which may constitute a main memory. Such instructions may be transmitted by one or more transmission media, including coaxial cables, copper wire and fiber optics, including the wires that comprise a system bus coupled to a processor of a computer. Some forms of computer-readable media include, for example, a floppy disk, a flexible disk, hard disk, magnetic tape, any other magnetic medium, a CD-ROM, DVD, any other optical medium, punch cards, paper tape, any other physical medium with patterns of holes, a RAM, a PROM, an EPROM, a FLASH-EEPROM, any other memory chip or cartridge, or any other medium from which a computer can read.
(41) Look-up tables, databases, data repositories or other data stores described herein may include various kinds of mechanisms for storing, accessing, and retrieving various kinds of data, including a hierarchical database, a set of files in a file system, an application database in a proprietary format, a relational database management system (RDBMS), etc. Each such data store may be included within a computing device employing a computer operating system such as one of those mentioned above, and may be accessed via a network in any one or more of a variety of manners. A file system may be accessible from a computer operating system, and may include files stored in various formats. An RDBMS may employ the Structured Query Language (SQL) in addition to a language for creating, storing, editing, and executing stored procedures, such as the PL/SQL language mentioned above.
(42) The detailed description and the drawings or figures are supportive and descriptive of the disclosure, but the scope of the disclosure is defined solely by the claims. While some of the best modes and other embodiments for carrying out the claimed disclosure have been described in detail, various alternative designs and embodiments exist for practicing the disclosure defined in the appended claims. Furthermore, the embodiments shown in the drawings or the characteristics of various embodiments mentioned in the present description are not necessarily to be understood as embodiments independent of each other. Rather, it is possible that each of the characteristics described in one of the examples of an embodiment can be combined with one or a plurality of other desired characteristics from other embodiments, resulting in other embodiments not described in words or by reference to the drawings. Accordingly, such other embodiments fall within the framework of the scope of the appended claims.