A WAVELENGTH CONVERTING ELEMENT, A LIGHT EMITTING MODULE AND A LUMINAIRE
20170179359 ยท 2017-06-22
Inventors
- Manuela LUNZ (EINDHOVEN, NL)
- Loes Johanna Mathilda Koopmans (Eindhoven, NL)
- Patrick ZUIDEMA (EINDHOVEN, NL)
- Hendrik Johannes Boudewijn JAGT (EINDHOVEN, NL)
Cpc classification
F21V9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L2924/0002
ELECTRICITY
F21S8/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L2924/00
ELECTRICITY
H01L2924/0002
ELECTRICITY
F21V3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L2924/00
ELECTRICITY
F21V29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H01L25/075
ELECTRICITY
F21V3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A wavelength converting element (100), a light emitting module and a luminaire are provided. The wavelength converting element comprises a luminescent element (104) and a light transmitting cooling support (112). The luminescent element comprises a luminescent material (102) and a light transmitting sealing envelope (108) for protecting the luminescent material against environmental influences. The sealing envelope has a first thermal conductivity. The cooling support has a second thermal conductivity that is at least two times the first thermal conductivity. The cooling support comprises a first surface (113) and the sealing envelope comprises a second surface (105). The first surface and the second surface face towards each other. The first surface is thermally coupled to the second surface for allowing through the second surface a conduction of heat towards the cooling support to enable a redistribution of the heat generated in the luminescent element.
Claims
1. A wavelength converting element comprising: a luminescent element comprising a luminescent material and a sealing envelope, the luminescent material being configured to absorb a portion of impinging light and to convert a portion of the absorbed light towards light of another color, the luminescent material being provided in the sealing envelope, the sealing envelope comprising two layers of glass in between which the luminescent material is provided, the sealing envelope being light transmitting, having a first thermal conductivity and being configured to protect the luminescent material against environmental influences, a cooling support made of a light transmitting material having a second thermal conductivity that is larger than two times the first thermal conductivity, wherein the cooling support comprises a first surface, the sealing envelope comprises a second surface, the first surface faces towards the second surface, and the first surface is thermally coupled to the second surface for allowing through the second surface a conduction of heat towards the cooling support to enable a redistribution of the heat generated in the luminescent element, wherein a first ratio of the thermal conductivity of the layers of glass and a thickness of the one of the layers of glass which is arranged between the luminescent material and the cooling support is larger than 200 W/m.sup.2K, wherein the cooling support is thermally coupled to the luminescent element via a layer of light transmitting glue, wherein a second ratio of a thermal conductivity of the light transmitting glue and a thickness of the layer of light transmitting glue is larger than 100 W/m.sup.2K.
2. A wavelength converting element according to claim 1, wherein the first thermal conductivity is smaller than 5 W/mK, or the second thermal conductivity is larger than 10 W/mK, or the first thermal conductivity is smaller than 5 W/mK and the second thermal conductivity is larger than 10 W/mK.
3. A wavelength converting element according to claim 1, wherein the sealing envelope provides a barrier for moisture and/or air that has a penetration rate that is smaller than 10.sup.6 mbar l/s.
4. A wavelength converting element according to claim 1, wherein the sealing envelope comprises sealing material provided in between the two layers of glass and arranged around the luminescent material, the sealing material being configured to provide a barrier for moisture and/or air.
5. A wavelength converting element according to claim 1, wherein the first ratio is larger than 3500 W/m.sup.2K.
6. (canceled)
7. (canceled)
8. A wavelength converting element according to claim 1, wherein the cooling support comprises one of the materials alumina, sapphire, spinel, AlON, SiC or MgO.
9. A wavelength converting element according to claim 1, wherein the cooling support is a layer and a thickness of the layer is larger than 0.1 mm and optionally smaller than 2.0 mm.
10. A wavelength converting element according to claim 1 comprising a layer of a further luminescent material being configured to absorb a portion of impinging light and to convert the absorbed portion towards light of a further color, the further luminescent material being less sensitive to environmental influences than the luminescent material.
11. A wavelength converting element according to claim 1, wherein the luminescent material is configured to emit the another color of light in a narrow light emission distribution having a spectral width of not more than 75 nm expressed as a Full Width Half Maximum Value.
12. A light emitting module comprising: a light emitter for emitting light, a wavelength converting element according to claim 1, the wavelength converting element being arranged to receive light from the light emitter.
13. A light emitting module according to claim 12, wherein the light emitting module also comprises a thermal conductive housing and the cooling support of the wavelength converting element is thermally coupled to the thermal conductive housing.
14. A light emitting module according to claim 13, wherein the thermal conductive housing comprises a light exit window, the light emitter is arranged to emit light towards the light exit window, the wavelength converting element forms the light exit window and an edge of the cooling support being thermally coupled to the thermal conductive housing.
15. A luminaire comprising a wavelength converting element according to claim 1.
16. A luminaire comprising a light emitting module according to claim 12.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In the drawings:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039] It should be noted that items denoted by the same reference numerals in different Figures have the same structural features and the same functions, or are the same signals. Where the function and/or structure of such an item have been explained, there is no necessity for repeated explanation thereof in the detailed description.
[0040] The Figures are purely diagrammatic and not drawn to scale. Particularly for clarity, some dimensions are exaggerated strongly.
DETAILED DESCRIPTION
[0041]
[0042] The luminescent material 102 is configured to absorb a portion of impinging light according to an absorption spectral distribution and convert the absorbed light towards light of another color according to a light emission spectral distribution. The luminescent material 102 is sensitive to environmental conditions, such as, air and/or moisture. Typically, luminescent materials that emit light in a relatively narrow light emission spectral distribution (meaning that the full width half maximum of that distribution is smaller than 75 nanometer) are sensitive to moisture and/or air. Examples of such luminescent materials are particles that show quantum confinement and have at least in one dimension a size in the nanometer range. Showing quantum confinement means that the particles have optical properties that depend on the size of the particles. Examples of such materials are quantum dots, quantum rods and quantum tetrapods. Other typical narrow band luminescent materials that are sensitive to air and/or moisture are some inorganic phosphors like Thiogallates, such as, for example, Strontium Thiogallates. Other materials may be CaSSe and SSON:Eu. As shown in
[0043] The sealing envelope 108 is configured to and arranged for protecting the luminescent material 102 against air and/or moisture. Thus, the material of the sealing envelope 108 provides a barrier for air and/or moisture. In an embodiment, the thermal conductivity of the material of the sealing envelope 108 is lower than 5 W/mK. In another embodiment, the thermal conductivity of the material of the sealing envelope 108 is lower than 3 W/mK. In a further embodiment, the thermal conductivity of the material of the sealing envelope 108 is lower than 2 W/mK. The sealing envelope is light transmitting to allow light to be transmitted towards the luminescent material 102 and to allow the light that is generated in the luminescent material 102 to be emitted in a direction away from the luminescent material 102. A thickness of the sealing envelope 108 is made relatively small because the sealing envelope 108 would otherwise form a too large thermal barrier for heat that is generated in the luminescent material 102. A typical thickness of the sealing envelope is in a range from 200 micrometer to 1 mm. The thickness is measured in a direction from the luminescent material 102 towards the cooling support. In
[0044] The sealing envelope may be manufactured for the largest part of glass. Techniques to obtain such a glass sealing envelope are, for example, glass blowing, glass welding, glass-glass frit bonding by using a laser to heat the frit, or, for example, glass-glass sealing by glue (and, optionally, using a getter within the sealed space to absorb air and/or moisturethis technology is known in the field of sealing Organic Light Emitting Diodes). Glass has a typical thermal conductivity of about 0.7 to 1.4 W/mK. Fused silica and quartz have a thermal conductivity up to 1.4 W/mK. Different types of borosilicate (including AF45 and eagle glass) have a thermal conductivity in the range from 0.9 to 1.2 W/mK. Different types of soda lime glass have a thermal conductivity in the range from 0.7 to 1.3 W/mK.
[0045] The layer of glue 110 may be used to fasten the luminescent element 104 to the cooling support 112 and to provide the thermal coupling between the luminescent element 104 and the cooling support 112. The layer of glue 110 has a thickness which is indicated in
[0046] It is schematically drawn by means of arrow 106 that heat that is generated by the luminescent material 102 may be well conducted towards the cooling support 112 as long as a thermal resistance of a thermal path through the sealing envelope 108 and the layer of glue 110 is relatively low. By choosing appropriate materials the glue, and choosing appropriate layer thicknesses for the glass sealing envelope 108 and the layer of glue 110, a relatively large amount of heat generated in the luminescent material 102 may be conducted towards the cooling support 112. The cooling support 112 redistributes the heat such that a more uniform temperature distribution is obtained through the wavelength converting element 100.
[0047] The cooling support 112 is made of a light transmitting material and has a relatively high thermal conductivity. In an embodiment, the thermal conductivity of the material of the cooling support 112 is larger than 10 W/mK, or, in another embodiment, larger than 15 W/mK, or, in a further embodiment, larger than 20 W/mK. The thickness of the cooling support is indicated in
[0048] Other adhesives that could be used are suitable acrylates or epoxies, such as, for example, the Delo-family (Katiobond). via the glue 112 also contributes to the fact that heat is better conducted towards an environment of the wavelength conversion element 100. Useful materials for the cooling support are ceramic Alumina, sapphire, spinel, AlON, SiC, MgO.
[0049] In
[0050] Wavelength converting element 130 has a different cross-sectional view. Except for the shape of the wavelength converting element 130 and the embodiment of the sealing envelope of the wavelength converting element 130, wavelength converting element 130 is similar to the above discussed wavelength converting element 100. The presented cross-sectional shape has the shape of half an ellipse (or, in another embodiment, half a circle). This means that the three dimensional shape of the wavelength converting element 130 may be a shape of a dome or a shape of a tunnel. This implies that the luminescent element and the cooling support 142 have also such a shape. The embodiment of the luminescent element of wavelength conversion element 130 comprises two dome shaped or tunnel shaped layers of glass 138, 139 in between which a layer of the luminescent material 132 is provided. At an edge of the layer of luminescent material 132 an opening between the two layers of glass 138, 139 is sealed by a sealing material 137. The sealing material 137 may be a dedicated type of glue which forms a relatively good barrier for moisture and/or air. The sealing material 137 may also be based on glass and may be welded to the two layers of glass 138, 139 by locally heating the material and the neighboring glass. Such local heating may be obtained by impinging a relatively small, but powerful, laser bundle to the location where the sealing material 137 must be welded to the two layers of glass 138, 139. In between one of the layer of glass 138, 139 and the cooling support 142 a layer of light transmitting glue 140 is provided. Embodiments of the glue, the luminescent material 132 and further characteristics of the elements of the wavelength conversion element 130 are discussed in the context of wavelength conversion element 100.
[0051] At the bottom end of
[0052]
[0053] In an embodiment, walls of the thermally conductive housing 204 may also have a lower part that is relatively thick and may have an upper part that be relatively thin (the upper part is a portion that is close to the light exit window 212) such that the walls of the thermally conductive housing have a profile in which the wavelength converting element 201 fits (which means, in which the wavelength converting element 201 may be laid/glued). Thereby a portion of a surface of the cooling support 112, which faces towards the space 202, is also in contact with an upper part of the thermally conductive wall to obtain a better thermal coupling.
[0054] As shown in
[0055] In
[0056] In
[0057] In
[0058]
[0059] In another embodiment, layer 302 is an optical layer with specific optical properties (that are different from being luminescent). The optical layer may comprise scattering material, may be a filter or may comprise specific optical structures for redirecting or refracting light like outcoupling structures or micro-lenses. It is to be noted that such an optical layer may also be combined with the additional layer of further luminescent material.
[0060]
[0061]
[0062]
[0063] In summary, a wavelength converting element, a light emitting module and a luminaire are provided. The wavelength converting element comprises a luminescent element and a light transmitting cooling support. The luminescent element comprises a luminescent material and a light transmitting sealing envelope for protecting the luminescent material against environmental influences. The sealing envelope has a first thermal conductivity. The cooling support has a second thermal conductivity that is at least two times the first thermal conductivity. The cooling support comprises a first surface and the sealing envelope comprises a second surface. The first surface and the second surface face towards each other. The first surface is thermally coupled to the second surface for allowing through the second surface a conduction of heat towards the cooling support to enable a redistribution of the heat generated in the luminescent element.
[0064] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims.
[0065] In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb comprise and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article a or an preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.