STORAGE TIME CONTROL
20170179810 ยท 2017-06-22
Inventors
Cpc classification
H02M1/0009
ELECTRICITY
H02M3/33507
ELECTRICITY
H02M1/08
ELECTRICITY
H02M3/156
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A controller for use in a power converter includes a first terminal to provide a turn on signal to initiate turning on of a power switch and a second terminal to provide a turn off signal to initiate turning off the power switch. A detection circuit is coupled to detect a turn off time delay. The turn off time delay is the duration of time between an initiating of a turn off of the power switch by the turn off signal and an actual turn off of the power switch. A control circuit is coupled to control the turn on signal to regulate the turn off delay time to a target time value. The control circuit controls the turn on signal by controlling an amount of charge delivered to turn on the power switch.
Claims
1. A controller for use in a power converter, the controller comprising: a first terminal to provide a turn on signal to initiate turning on of a power switch; a second terminal to provide a turn off signal to initiate turning off the power switch; a detection circuit coupled to detect a turn off time delay, wherein the turn off time delay is the duration of time between an initiating of a turn off of the power switch by the turn off signal and an actual turn off of the power switch; and a control circuit coupled to control the turn on signal to regulate the turn off delay time to a target time value, wherein the control circuit controls the turn on signal by controlling an amount of charge delivered to turn on the power switch.
2. The controller of claim 1, wherein the control circuit is coupled to control the amount of charged delivered by controlling a voltage source or a current source in response to a comparison between the turn off time delay and the target time value.
3. The controller of claim 1, wherein the control circuit is coupled to vary the target time value in response to one of: an input voltage of the power converter, a temperature of the power converter, a temperature of the power switch, a switching frequency of the power switch, an on-time of the power switch, or an output power of the power converter.
4. The controller of claim 1, wherein the control circuit is coupled to select the target time value to balance an increased input charge amount for a low on-state voltage drop across conduction terminals of the power switch with an energy loss during turn off of the power switch to reduce power loss of the power converter.
5. The controller of claim 1, wherein the control circuit is coupled to control a duration of the turn on signal to regulate the turn off delay time to the target time value.
6. The controller of claim 1, further comprising: a device control signal source, wherein the device control signal source is coupled to provide a control signal to drive the power switch on; a first switch coupled to receive the turn on signal, wherein the turn on signal controls the first switch to couple the device control signal source to a control terminal of the power switch to turn the power switch on; and a second switch coupled to receive the turn off signal, wherein the turn off signal controls the second switch to couple a reference voltage to the control terminal of the power switch to turn the power switch off.
7. The controller of claim 6, wherein the first switch decouples the device control signal source from the control terminal of the power switch and the second switch couples the reference voltage to the control terminal of the power switch to turn the power switch off.
8. The controller of claim 6, wherein the control signal has a first amplitude to turn the power switch on and a second amplitude to maintain the power switch on, wherein the second amplitude is less than the first amplitude.
9. The controller of claim 8, wherein the control circuit is coupled to regulate the second amplitude or a duration which the control signal is substantially equal to the second amplitude to regulate the turn off time delay.
10. The controller of claim 6, wherein the controller further comprises: a third terminal to provide an emitter signal; and a third switch coupled to receive the emitter signal, wherein the emitter signal controls the third switch to couple an emitter terminal of the power switch to the reference voltage.
11. The controller of claim 1, wherein the power switch is a bipolar junction transistor (BJT) or an insulated gate bipolar transistor (IGBT).
12. The controller of claim 1, wherein the detection circuit is coupled to receive a sense signal representative of a base current of a control terminal of the power switch, wherein the detection circuit is coupled to determine an end of the turn off time delay when positive base current is removed or negative base current flows through the control terminal.
13. The controller of claim 1, wherein the detection circuit is coupled to receive a sense signal representative of a collector voltage of the power switch, wherein the detection circuit is coupled to determine an end of the turn off time delay when the collector voltage rises above a threshold.
14. The controller of claim 1, wherein the detection circuit is coupled to receive a sense signal representative of a collector current of the power switch, wherein the detection circuit determines an end of the turn off time delay when the collector current falls below a threshold.
15. The controller of claim 1, wherein the detection circuit is coupled to receive a sense signal representative of a voltage across conduction terminals of the power switch to determine an end of the turn off time delay.
16. The controller of claim 15, wherein the detection circuit further comprises a comparator coupled to receive the sense signal and a sensing reference, wherein the sensing reference is generated from the sense signal and the detection circuit is coupled to determine the end of the turn off time delay when the sense signal reaches the sensing reference.
17. The controller of claim 16, wherein the detection circuit is a peak detector.
18. The controller of claim 16, wherein the detection circuit further comprises a sample and hold circuit, wherein the sensing reference is a sampled and held value of the sense signal.
19. The controller of claim 16, wherein the sensing reference is a low pass filtered and offset version of the sense signal.
20. The controller of claim 16, wherein the sensing reference is a delayed and offset version of the sense signal.
21. The controller of claim 16, wherein the sensing reference is a sampled and offset version of the sense signal.
22. The controller of claim 16, wherein the sensing reference is a high pass filtered and offset version of the sense signal.
23. The controller of claim 16, wherein the sensing reference is a peak detected and offset version of the sense signal.
24. The controller of claim 16, wherein the sensing reference is a decayed peak detection and offset version of the sense signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0079] For a better understanding of the invention and to show how the same may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0108] Embodiments provide a number of improvements to bipolar transistor drive for low cost SMPCs. For example, a wide range of transistors may be driven optimally by regulating their turn-off delay time, generally comprising a charge storage time. This is performed in an embodiment using a reliable, low cost approach that requires minimal, preferably no, additional parts for a primary side-sensing flyback converter.
[0109] One embodiment is shown in
[0110] The primary switch Q.sub.SW is a power switching device in the form of a bipolar transistor, for example a bipolar junction transistor (BJT), connected in the base-switched configuration. A capacitance C.sub.BE is shown between the base and emitter terminals of the BJT Q.sub.SW in dashed lines. This represents the sum of the intrinsic charge storage in the BJT and any additional capacitance provided between these terminals. The base terminal of BJT Q.sub.SW is connected to a control circuit that, in
[0111] Preferably, bias power may be provided to the IC in
[0112] In
[0113] The signal at the FB terminal of the IC in
[0114] An illustration of operation of such an embodiment is provided in the waveforms of
[0115] A switching cycle generally comprises an on period and immediately preceding and following off periods of the power switching device. For example, a first switching cycle may be considered to extend for example from t.sub.1 through t.sub.4 and t.sub.5 and through a period ending with a following t.sub.1 (not shown) of a second switching cycle. Alternatively, a first switching cycle may be considered to extend for example from t.sub.5 through a following t.sub.1 and t.sub.4 (neither shown) and through a period ending with a following t.sub.5 (not shown) of a second switching cycle. More generally, the start and end of a switching cycle may be considered to be when consecutive instances of a turn off signal(s) being applied, or consecutive instances of a turn on signal(s) being applied for turning on the power switching device. Alternatively, the start and end of a switching cycle may be considered to be when consecutive instances of start of flow of one of the control terminal current (e.g., I.sub.BD), conduction terminal (e.g., collector, emitter, source or drain terminal) current or winding current (e.g., I.sub.W1), or a corresponding change in the sensing signal (e.g., V.sub.FB). Alternatively, the start and end of a switching cycle may be considered to be when consecutive instances of end of flow of one of the control terminal current (e.g., I.sub.BD), conduction terminal (e.g., collector, emitter, source or drain terminal) current or winding current (e.g., I.sub.W1), or a corresponding change in the sensing signal (e.g., V.sub.FB).
[0116] In
[0117] At time t.sub.4 switch Q.sub.BA is opened, switch Q.sub.BG is closed, and current source I.sub.B is turned off. However stored charge allows BJT Q.sub.SW to continue to conduct winding current I.sub.W1; this stored charge is primarily removed via the base terminal and Q.sub.BG between times t.sub.4 and t.sub.5, as shown by the negative lobe of base current I.sub.BD. Because the saturation of Q.sub.SW has been carefully controlled (see below), this reverse base current flow I.sub.BD is typically short-lived; it is arranged that only a limited stored charge remains at time t.sub.4 and this is quickly removed by the large negative base current. Switch QBG provides a low impedance to this reverse base current and asserts a reliable turn-off when BJT Q.sub.SW opens at time t.sub.5. In this example, the turn-off delay time, T.sub.TOD is the period from t.sub.4 to t.sub.5, ending when the BJT Q.sub.SW actually turns off. More generally, the turn-off delay time may in an embodiment be the storage time or may also include the fall time (time taken for the collector current to fall below some threshold). Nevertheless, the events used to define the start and end of this turn-off delay time may be chosen according to the sensed signals available and the particulars of the drive scheme. For example the turn-off delay time may be defined to start when positive base drive current is removed or when negative base current flow begins. Although these two events are essentially simultaneous in the drive scheme illustrated in
[0118] Measurement of turn-off delay time may be achieved by any appropriate means, for example by charging a timing capacitor, by counting clock pulses or by comparison to a reference time interval (e.g. target time value T.sub.REF).
[0119] The duration of the turn-off delay time T.sub.TOD may be controlled to a desired value T.sub.REF: If the turn-off delay time in a switching cycle is measured, the amplitude(s) and/or duration(s) of the base drive current pulses may be altered accordingly in subsequent switching cycle(s). For example, if the measured turn-off delay time T.sub.TOD is shorter than a reference desired time T.sub.REF, it may be increased in a subsequent switching cycle by increasing the amplitude and/or duration of the base current pulse used to cause transistor conduction. This ensures that BJT Q.sub.SW operation is optimal and most efficient in changing load conditions and/or variations in V.sub.IN, and for a wide range of BJTs. In the example of
[0120] Generally speaking, a shorter turn-off delay time may (a) reduce base current requirements and wastage, thereby reducing power dissipation, and/or (b) reduce turn-off time, and/or may reduce turn-off switching losses in the BJT. However, if the target turn-off delay time is too short BJT conduction losses may be increased, as the saturation voltage V.sub.CE rises prior to time t.sub.5. Optimal turn-off delay time depends on particulars of the input voltage, converter and the load. In offline flyback converters of around 5-10 W rated output power, for example, a target turn-off delay time of around 100-250 ns may provide optimum operation. The target and/or measured turn-off delay time may include some means of correcting for delays in the sensing, processing or signal generation functions of the control circuits. Some experimentation in different operating conditions may be required to select the desired target turn-off delay time for optimum results in a particular power converter. Further, improved efficiency may be achieved by adapting the target turn off delay time to the peak collector current e.g., a) shorter (or longer) turn off time when the peak current is high and/or b) longer turn off time when the input voltage is low.
[0121] A further advantage of measuring turn-off delay time is that it may allow some fault conditions, for example those causing deep saturation of the BJT, or premature desaturation, to be rapidly detected.
[0122] Desaturation Protection
[0123] When using a BJT or an IGBT as a switching device it is important to keep the switching device saturated until the turn off signal is applied. If this is not the case (premature desaturation) then the voltage across the switching device will rise. The switching device enters a state of high current and high voltage. The consequence is a rapid increase of power loss in the switching device. This will reduce the efficiency of the SMPC and can lead to the destruction of the switching device because of over-heating.
[0124] The rise in the voltage across the switching device triggers turn off detection. A premature desaturation is detected if turn off is detected before the turn off signal is applied.
[0125] Premature desaturation will happen if the amount of charge delivered to the control terminal of the switching device is insufficient to support the conduction of switching device. For example this could be the case if a BJT current gain is too low or before the turn off time delay has reached the target time value when the SMPC experiences a load transient.
[0126] To protect the switching device the SMPC should immediately apply the turn off signal when premature desaturation is detected. Applying the turn off signal immediately reduces the time the switching device spends in a state of high current and high voltage. This reduces the power loss in the switching device. Alternatively, the control signal (base current, gate voltage) may be increased immediately so the transistor can support the conduction current within the switching cycle.
[0127] To protect against premature desaturation in subsequent switching cycles the SMPC could increase the amount of charge delivered to the switching device. Also the current demand per switching cycle could be reduced by changing the operating conditions. For example an increase in the switching frequency or a reduction in the output power reduces the current demand per switching cycle. Then the SMPC can continue operating in normal mode.
[0128] In some cases the premature desaturation persists. Then the SMPC can enter a protective mode to further protect the switching device. The protective mode could operate the SMPC at low duty to test if the abnormal conditions have ceased or shutting down the SMPC indefinitely.
[0129] Continuing now to describe the figures, when switch Q.sub.SW desaturates near the end of the turn-off delay time, the Q.sub.SW collector-emitter voltage V.sub.CE and hence the feedback signal voltage V.sub.FB rise rapidly. This V.sub.FB transition, and hence the end of the turn-off delay time, can be detected by any appropriate means. For example, the crossing of a suitable threshold value V.sub.THRESHOLD by the feedback signal voltage V.sub.FB may be detected. This may be performed, for example, by a comparator. However due to the characteristics of the coupling of the feedback signal to the IC, the most appropriate threshold voltage may differ according to the particulars of the converter, BJT, base drive scheme, load, and other operating conditions such as (particularly) input voltage. This is because the minimum in V.sub.FB generally depends on at least these variables.
[0130] Improved sensing of the end of the turn-off delay time, t.sub.5, can be obtained by detecting a relative change in the feedback signal voltage from its value when the switch is closed (i.e. between t1 and t4 in
[0131] Referring to the schematic circuit diagram of
[0132] The absence of switches and diodes modifies the behaviour of this circuit from that of a linear decaying peak detector. For example, the decay signal Vp can decay faster than a linear decaying peak detector's decaying signal when V.sub.FB is smaller than Vp. This is possible because current can flow through coupling circuitry such as resistor R1 to the auxiliary winding W2 as well as from it. Nonetheless this circuit still retains the main characteristics of a decaying peak. One advantage is that the turn-off point detector recovers faster from large voltage transients, such as that at Q.sub.SW turn-on.
[0133] The operation of the non-linear decaying peak detector circuit embodiment can be described as follows. The sensing signal waveform V.sub.FB is acquired from the auxiliary (or other) winding W2, optionally via a potential divider (R.sub.FB2, R.sub.FB1) and/or other intermediate circuits such as clamps, buffers and the like (not shown). Additional intermediate circuits may reverse the polarity of negative-going V.sub.FB signals. V.sub.FB is applied to the non-inverting input of the comparator COMP. Capacitor C2 and current source I2 (preferably a constant current generator) create a decay signal at a node identified by voltage Vp. This decay signal approximates decaying portions of the sensing signal waveform V.sub.FB. Comparator COMP is triggered when the current through resistor R1 is equal to zero. Therefore COMP detects when V.sub.FB becomes smaller than Vp and when V.sub.FB becomes larger than Vp. The relative size of V.sub.FB and Vp is therefore indicated by the value of SLOPE (otherwise referred to as peak), the output of COMP. Thus, in the present embodiment, a change of SLOPE may be considered to be an indication of the end of a turn off time delay.
[0134] An interesting property of this circuit embodiment and its analogues is the rate of change of decay signal Vp, which depends on the R.sub.1C.sub.2 time constant. The V.sub.P rate of change is preferably lower than that of sensing signal V.sub.FB, but fast enough for the V.sub.P signal to settle between t.sub.1 and t.sub.4. The point of interest in V.sub.FB is that indicating a threshold change from its value when the switch Q.sub.SW is closed. This is shown in
[0135] As previously explained, the threshold change point occurs when the feedback signal voltage V.sub.FB deviates by an amount V.sub.THRESHOLD from its value when the switch is closed. Towards the end of the switch Q.sub.SW on-time t.sub.4, V.sub.FB is positive and changes slowly in time. Resistor R.sub.1 ensures that there is a potential difference between sensing signal V.sub.FB and decay signal Vp before the switch begins to turn off. The amplitude of sensing signal waveform V.sub.FB begins to decrease rapidly as the turn-off process progresses and, since it falls faster than decay signal Vp, the two signals become equal at a crossing, or threshold change, point. This triggers the comparator COMP, which changes state from High to Low. At this threshold change point the sensing signal V.sub.FB has changed by an amount V.sub.THRESHOLD from its value when the switch was closed (i.e. fully on). This corresponds to a change in the Q.sub.SW collector voltage, which is the quantity that that is being indirectly sensed. Beyond the threshold change point the sensing signal V.sub.FB falls faster than the decay signal Vp and departs from that signal.
[0136] Various parameters can be adjusted to ensure accurate and/or robust operation of the circuit. For example the rate of the decay signal V.sub.P can be set by choosing appropriate values of resistor R1 and capacitor C2. As another example, the potential difference between V.sub.FB and V.sub.P can be set by resistor R.sub.1 and current source I.sub.2. A smaller current I.sub.2 produces a smaller potential difference between sensing signal V.sub.FB and decay signal V.sub.P, as shown in
[0137] By adjusting these parameters a suitable value of V.sub.THRESHOLD may be chosen, corresponding to a desired threshold change in the collector voltage of switch Q.sub.SW. The optimum choice of this Q.sub.SW collector voltage change depends on a number of factors, including SMPC type, Q.sub.SW switching mode, etc. As an example, for a flyback converter of around 5 W rated power, a collector voltage change of 20 V in 150 ns may provide reliable performance.
[0138] In
[0139] Implementations of the circuit of
[0140] An alternative approach, using the same circuit as shown in
[0141] Due to noise and ringing components in the sensing signal V.sub.FB there may be more than one crossing point whilst the switch is on. If all crossing points of the sensing signal V.sub.FB and decay signal Vp during the Q.sub.SW on-time are detected, then the turn-off point may be identified as the last instance of V.sub.FB decaying below the value of Vp prior to the feedback signal falling to zero or some other predefined value. An alternative strategy is to detect the last transition occurring within a pre-determined delay from application of the turn-off signal.
[0142] It is possible to combine the peak detector for the W1 transition (switch turn-off) and the W3 transition (end of output winding current flow). It may be preferable to dynamically set different values for R1, C2 and I2 for optimum sensing of the two transitions. Also the polarity may be reversed for the detection points and/or some sort of rectification of the V.sub.FB signal may be provided by the intermediate circuits.
[0143] Another embodiment of the t.sub.5 detection can use a sample-and-hold circuit where the sensing signal V.sub.FB is sampled some time after t.sub.1. The sampling time point t.sub.SH is preferably chosen between t.sub.1 and t.sub.4, where the sensing signal V.sub.FB has settled. The t.sub.5 point is detected when the sensing signal V.sub.FB deviates by an amount V.sub.THRESHOLD from its sampled value. It may be better to sample close to the t.sub.4 time so the droop on V.sub.FB is eliminated from the threshold change detection. Otherwise the V.sub.FB droop between t.sub.SH and t.sub.4 must be considered when selecting the V.sub.THRESHOLD value. An embodiment using a sample-and-hold circuit is shown in
[0144] Considering peak detection more generally, peak detectors that may be used in an embodiment for improved sensing of the end of the turn-off delay time may be of the types shown in
[0145] More complex switching schemes may offer improved BJT operation in some applications and for some converter types. Another example scheme is illustrated in the waveforms of
[0146] The alternative switching scheme of
[0147] In this embodiment, from time t.sub.2 until t.sub.3 the current source I.sub.B output is reduced to a lower level, intended to maintain the BJT Q.sub.SW in conduction until the point at which it turns off at t.sub.5, following a turn-off delay time T.sub.TOD equal to T.sub.REF. The amplitude and/or duration of this current level may be made variable. Although illustrated as a single pulse of constant amplitude in
[0148] From time t.sub.3 until t.sub.4 the current source I.sub.B is turned off and switch Q.sub.BA is opened. Switch Q.sub.BG may, as shown in
[0149] At time t.sub.4 switch Q.sub.BG is closed, forcing collector current to flow out primarily through the base terminal of Q.sub.SW to Gnd. Hence in the example switching scheme of
[0150] Although the illustration of
[0151] Some or all of switches Q.sub.BA, Q.sub.BG and Q.sub.EG, diode D.sub.EA, and current source I.sub.B, may be integrated into an IC Controller, as illustrated in
[0152] The primary switch Q.sub.SW is a bipolar transistor, for example a bipolar junction transistor (BJT), connected in the cascode, or emitter-switched, configuration. Q.sub.EG is a low voltage, high current switch on the IC (or provided discretely), controlling Q.sub.SW emitter current to a reference voltage, here chosen to be 0 V (Gnd). Among the advantages of employing the cascode arrangement are: fast switchingboth on and offdue to Q.sub.EG being a fast, low voltage device; high voltage withstanding capability with an advantageous reverse-bias safe operating area (RBSOA); and/or low no-load power consumption due to the ability to use the gain of Q.sub.SW to pass start-up current. At start-up, a small current from V.sub.IN through start-up resistor R.sub.START causes the Q.sub.SW base voltage to rise, biasing Q.sub.SW to conduct collector-emitter current. This current, which is larger than the base current flowing through R.sub.START by a factor of the Q.sub.SW gain, flows via diode D.sub.EA to the IC's charge reservoir C.sub.AUX (since switches Q.sub.BA, Q.sub.BG and Q.sub.EG are open). R.sub.START may thus be chosen to have a relatively large value, for example around 40 M, allowing power dissipation in R.sub.START to be reduced. Thus, a charge store of an embodiment comprises capacitor C.sub.AUX and/or may be used to provide power to control switching of one or more switching devices such as Q.sub.sw, Q.sub.BA, Q.sub.BG, Q.sub.EG and/or any form of switch used to control I.sub.B.
[0153] The base terminal of a BJT in a cascode configuration is, in the prior art, typically biased to a DC voltage to ensure conduction when the emitter switch is closed. The present embodiment instead employs switching of the Q.sub.SW base terminal to more precisely control operation of the BJT: The Q.sub.SW base terminal is connected to a low reference voltage, chosen to be Gnd in
[0154] This switched base and emitter approach may retain the reliability advantage of open emitter switching inherent to a cascode arrangement but also limiting the peak voltage excursion of the emitter during turn off. With the emitter terminal open there is substantially no opportunity for current gain in the BJT provided that the peak emitter voltage does not cause any current flow into connected circuits (e.g. D.sub.EA). Without opportunity for emitter current flow, the BJT can withstand higher collector voltages during and immediately following turn-off without adverse breakdown that could degrade power efficiency and reliability. The practical result is that, with appropriate switch control in an embodiment, the BJT's applicable breakdown voltage may be higher in this configuration compared to configurations that are only base-switched. This may add a cost advantage to the base- and emitter-switched arrangement.
[0155] By appropriate control of switches Q.sub.EG, Q.sub.BG and Q.sub.BA and of current source I.sub.B a wide range of BJT control techniques may be implemented. The alternative switching scheme of
[0156] A difference in
[0157] With some modifications the same approach may be taken to switch an insulated gate bipolar transistor (IGBT), as shown in the example of
[0158] The embodiment of
[0159] Regulation of the turn-off delay time for Q.sub.SW may be performed simultaneously with other switch control schemes. For example, wherein the durations of the on and/or off states of a power switch are adjusted in order to regulate the output voltage and/or current of the converter. In this respect the total on time of the primary switch Q.sub.SW, represented by the period t.sub.1 to t.sub.5, may be controlled to implement any pulse width modulation (PWM) and/or pulse frequency modulation (PFM) type switching scheme. In this way the desired converter power transfer may be controlled. This may enable the converter to provide a specified output in the presence of variations in current and/or voltage at the input and/or output terminals. Adding turn-off delay time regulation to such output regulation control may allow power switch operation to be optimised over a wide range of power converter conditions.
[0160] Converter Configurations
[0161] Switch mode power converters are used to transform power from one voltage to another, optionally with galvanic isolation, regulation and other facilities. Many different configurations are available with which embodiments of the above described techniques may be employed, including, but not limited to: flyback, forward, buck, series-resonant and so forth. In all of these, one or more switching devices are used to chop the incoming power at high frequency, applying the resulting high frequency power to an inductive device to perform the transformation. Common switching devices are MOSFET, bipolar and IGBT transistors. Bipolar transistors (BJTs) are generally lower cost than other types but have more complex drive requirements. Typically it is advantageous to operate SMPCs at higher frequency to reduce overall size of the converter and this requires faster turn-on and turn-off of the switches. Bipolar transistors generally switch more slowly than MOSFETs and this is a drawback that limits their application. By carefully managing the turn-off delay time it is possible to extend the applicable frequency range of bipolar transistors while avoiding excessive power loss in the switching process.
[0162] A flyback configuration has been used as an example for the application of turn-off delay time control, but the technique can be readily applied to other configurations. Likewise, base-switched (as in
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[0164] A particular issue with half-bridge driver circuits is the critical requirement to avoid overlap of conduction of the two switches. Should this happen, very large currents can flow (shoot-through) which is potentially destructive, as well as reducing efficiency. Fine control of the turn-off delay of a switch allows the control system to turn on the opposing switch earlier than would otherwise be the case. This, in turn, allows higher frequency switching, which enables smaller inductive components, or greater conduction duration as a fraction of the overall switching cycle. Increasing the conduction proportion generally improves efficiency because the current in the switching circuit will be lower for a given power transfer. Though shoot-through is a particular characteristic of half-bridge circuits, the benefits of faster switching allowing higher operating frequency and greater conduction proportion are applicable to all other types of SMPCs.
[0165] The configurations of
[0166] Sensing Turn-Off
[0167] We now describe some further examples of techniques for detecting turn-off which may be employed to regulate turn-off delay of power switching transistors. This is difficult because of varying converter operating conditions (input voltage, switch characteristics, conduction time etc.). For bipolar transistors (BJT, IGBT), turn off is not a well-defined transition and is further obscured by current flow through the device due to capacitive currents.
[0168] SMPCs using bipolar transistors are typically constructed using circuits comprising a power source, the collectoremitter conduction path through the BJT or IGBT switch and some inductive component as shown in
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[0175] This illustrates the progressive nature of turn-off and the actual turn off point can be defined arbitrarily, but is in the region of point 3 in
[0176] Direct sensing of the C-E voltage allows comparison to a threshold voltage as described in prior art. However this often requires discrimination of relatively low voltages (a few volts) while sustaining fast transitions to very high switching voltages in the off state (in the context of SMPCs operating from high voltage power sources). This is difficult and expensive to implement. In addition the on-state voltage is unpredictable, being affected by load current, device performance, temperature etc. and this makes choice of threshold voltage difficult.
[0177] Indirect sensing via a coupled winding avoids the difficulty of withstanding high voltages and allows lower cost, possibly integrated, circuits to discriminate the turn off point.
[0178] Various methods can be used, as illustrated in
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[0182] Converse to using a lowpass filter in the reference path it is possible to use a highpass filter as shown in
[0183] Though the amplitude and timing of the sense signal may vary considerably in any SMPC application, the maximum value of the sense signal (assuming polarity is as illustrated) represents a state where the switch is reliably on. Hence a peak detector may be used to capture this value to use, with an offset, as a reference to determine turn off. This is illustrated in
[0184] It is possible to configure a peak detector to self reset by leaking away the peak value over time. Such a detector can be used in place of the resettable peak detector of
[0185] Note that in all of the above, the offset may be applied before the comparison to either the sense signal or to the processed signal. Further, the offset may be replaced or supplemented by a scaling function so that the effective offset reduces as Vht (or other switching voltage) reduces.
[0186] Advantages, any one or more of which may be achieved by any of the embodiments, are: [0187] brings known benefits of storage time/turn-off delay time regulation (e.g. minimal base drive power dissipation for given performance, reliable fast switching, high efficiency, and/or allows wide range of BJTs to be accommodated, etc.), at zero incremental cost for some PSS flyback embodiments due to use of a low voltage coupled winding; [0188] reduces or avoids offset problems associated with measuring an absolute voltage as the threshold for end of turn-off delay time, thereby serving a wider range of BJTs, converter types and/or line and load conditions, etc.
[0189] No doubt many other effective alternatives will occur to the skilled person. It will be understood that the invention is not limited to the described embodiments and encompasses modifications apparent to those skilled in the art lying within the spirit and scope of the claims appended hereto.