Electrophotographic Imaging Apparatus with a Conditioning Unit and/or a Fusing Unit
20170176929 ยท 2017-06-22
Inventors
- Herman Jan Godelieve Van De Straete (Deurne, BE)
- Thomas Praet (Rumst, BE)
- Niels Peter Ingo Van der Gucht (Lint, BE)
- Marcus Hoppe (Willebroek, BE)
Cpc classification
G03G2215/00776
PHYSICS
G03G15/6558
PHYSICS
International classification
Abstract
An electrophotographic imaging apparatus includes a conditioning unit configured to heat a substrate; and an image forming unit configured to develop an image and to transfer the developed image to the heated substrate. The image forming unit is located downstream of the conditioning unit. The conditioning unit is configured to emit radiation having a wavelength between 1 micrometre and 5 micrometre, to the substrate. The conditioning unit includes at least one infrared radiator which is configured to operate at a temperature between 500 and 2500 degrees Celsius.
Claims
1. An electrophotographic imaging apparatus comprising: a conditioning unit configured to heat a substrate; and an image forming unit configured to develop an image and to transfer the developed image to the heated substrate, said image forming unit being located downstream of the conditioning unit; wherein the conditioning unit is configured to emit radiation having a wavelength between 1 micrometre and 5 micrometre, to the substrate, and wherein said conditioning unit comprises at least one infrared radiator which is configured to operate at a temperature between 500 and 2500 degrees Celsius.
2. The electrophotographic imaging apparatus of claim 1, wherein the conditioning unit is configured to emit radiation having a peak radiation wavelength
3. The electrophotographic imaging apparatus of claim 1, wherein the conditioning unit comprises at least one infrared radiator which is configured to operate at a temperature between 500 and 2500 degrees Celsius, preferably between 500 and 1500 degrees Celsius, and more preferably between 550 and 1000 degrees Celsius.
4. The electrophotographic imaging apparatus of claim 3, wherein the at least one infrared radiator comprises a metal body configured to emit radiation when a voltage is applied over the metal body, and wherein the temperature of the metal body is between 500 and 2500 degrees Celsius during radiation.
5. The electrophotographic imaging apparatus of claim 4, wherein the at least one infrared radiator comprises a resistive heater with a metal sheet, optionally a coated metal sheet.
6. The electrophotographic imaging apparatus of claim 4, wherein the at least one infrared radiator comprises a resistive heater with metal wires, optionally coated metal wires.
7. The electrophotographic imaging apparatus of claim 1, wherein the at least one infrared radiator has a heat capacity per surface area between 50 and 2000 J/m.sup.2K, preferably between 50 and 1500 J/m.sup.2K, more preferably between 50 and 1000 J/m.sup.2K.
8. The electrophotographic imaging apparatus of claim 1, wherein the conditioning unit comprises a converter circuit for converting a mains voltage in an alternating voltage/current for powering the at least one infrared radiator; and a regulator for regulating a duty cycle of the alternating voltage/current.
9. The electrophotographic imaging apparatus of claim 1, further comprising at least one sensor configured for measuring a value representative for moisture content in the print substrate before and/or after the print substrate has passed through the conditioning unit; and a controller configured to control the conditioning unit in function of the measured value by the at least one sensor.
10. The electrophotographic imaging apparatus of claim 9, wherein at least a first and a second sensor configured for measuring values representative for moisture content in the print substrate, are provided at a distance of each other seen in a transverse direction perpendicular on a movement direction of the substrate through the electrophotographic imaging apparatus; wherein the conditioning unit comprises at least a first infrared radiator and a second infrared radiator located adjacently of each other seen in the transverse direction; and wherein the controller is configured to control the first and second infrared radiator in function of the measured values by the first and second sensor.
11. An electrophotographic imaging apparatus comprising: a conditioning unit configured to heat a substrate; an image forming unit configured to develop an image and to transfer the developed image to the heated substrate, said image forming unit being located downstream of the conditioning unit; at least a first sensor and a second sensor configured for measuring values representative for moisture content in the print substrate at a first location and at a second location, respectively, wherein the first location is at a distance of the second location seen in a transverse direction perpendicular on a movement direction of the substrate through the electrophotographic imaging apparatus; wherein the conditioning unit comprises at least a first heater and a second heater located adjacently of each other seen in the transverse direction; and a controller configured to control the first and second heater in function of the measured values by the first and second sensor.
12. The electrophotographic imaging apparatus of claim 11, wherein the first and second sensor are configured for measuring at least one of the following: values representative for moisture content in the substrate between the conditioning unit and the image forming unit; and values representative for moisture content in the substrate upstream of the conditioning unit.
13. The electrophotographic imaging apparatus of claim 11, wherein the conditioning unit is configured to emit radiation having a wavelength between 1 micrometre and 5 micrometre, to the substrate, wherein the first and second heater are a first and second infrared radiator which are configured to operate at a temperature between 500 and 2500 degrees Celsius.
14. The electrophotographic imaging apparatus of claim 11, wherein the conditioning unit is configured to emit radiation having a peak radiation wavelength between 1.4 micrometre and 5 micrometre, preferably between 2 and 4 micrometre.
15. The electrophotographic imaging apparatus of claim 11, wherein the first and second infrared radiators are configured to operate at a temperature between 500 and 1500 degrees Celsius, preferably between 550 and 1000 degrees Celsius; and/or wherein the first and second infrared radiator each comprise a resistive heater with a metal sheet, optionally a coated metal sheet; and/or wherein the conditioning unit comprises a first and second converter circuit for converting a mains voltage in an alternating voltage/current for powering the first and second infrared radiator, respectively, and a first and second regulator for regulating a duty cycle of the alternating voltage/current.
16. An electrophotographic imaging apparatus comprising: an image forming unit configured to develop an image and to transfer the developed image to a substrate; and a fusing unit configured to fuse the transferred image on the substrate; wherein the fusing unit is configured to emit radiation having a wavelength between 1 micrometre and 5 micrometre, to the substrate, wherein said fusing unit comprises at least one infrared radiator which is configured to operate at a temperature between 500 and 1200 degrees Celsius.
17. The electrophotographic imaging apparatus of claim 16, wherein the fusing unit is configured to emit radiation having a peak radiation wavelength
18. The electrophotographic imaging apparatus of claim 16, wherein the fusing unit comprises at least one infrared radiator which is configured to operate at a temperature between 500 and 2500 degrees Celsius, preferably between 500 and 1500 degrees Celsius, and more preferably between 550 and 1000 degrees Celsius.
19. The electrophotographic imaging apparatus of claim 18, wherein the at least one infrared radiator comprises a resistive heater with a metal body configured to emit radiation when a voltage is applied over the metal body, and wherein the temperature of the metal body is between 500 and 2500 degrees Celsius during radiation, preferably between 500 and 1500 degrees Celsius, and more preferably between 550 and 1000 degrees Celsius.
20. The electrophotographic imaging apparatus of claim 19, wherein the at least one infrared radiator is at least one of the following: a resistive heater with a metal sheet, optionally a coated metal sheet; and a resistive heater with metal wires, optionally coated metal wires.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of devices of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION
[0045]
[0046] The conditioning unit 100 is configured to emit radiation having a wavelength between 1 m and 5 m onto the substrate. The conditioning 100 comprises at least one infrared radiator which is configured to operate at a temperature between 500 C. and 2500 C., preferably between 500 C. and 1500 C., more preferably between 550 C. and 1000 C., and even more preferably between 600 C. and 900 C. According to the law of Stefan-Boltzmann the total radiated power is proportional with the surface of the radiator and the temperature T, and more in particular proportional with T.sup.4. In other words, the higher the temperature, the higher the total radiated power. However, the spectral energy density is a function of the wavelength, and the peak value for which the spectral density is maximal occurs at a wavelength .sub.max which is temperature-dependent, as determined by Wien's law:
.sub.max.Math.T=2900 m.Math.K
[0047] In other words, for 500 C. .sub.max=3.75 m, and for 2500 C. .sub.max=1.05 m.
[0048] Embodiments of the invention are further based on the inventive insight that, above a predetermined threshold wavelength, the radiation absorption of the substrate increases with the wavelength, as illustrated in
[0049] In a preferred embodiment, the conditioning unit 100 is configured to emit radiation having a peak radiation wavelength .sub.max for which the spectral density is maximal, between 1.4 m and 5 m, preferably between 2 m and Sum. As can be seen in
[0050]
[0051] In the exemplary embodiment of
[0052] The image forming unit 200 comprises a reservoir 210, a feed member 220, a development member 230, an imaging member 240, an intermediate member 250, and a transfer member 260. The substrate S is transported between intermediate member 250 and transfer member 260. Without loss of generality, the aforementioned members are illustrated and described as rollers, but the skilled person understands that they can be implemented differently, e.g. as belts.
[0053] In operation, an amount of liquid toner dispersion, initially stored in the liquid toner dispersion reservoir 210, is applied via feed member 220, to development member 230, imaging member 240, and optional intermediate member 250, and finally to the substrate S. Development member 230, imaging member 240, and intermediate member 250 all transfer part of the liquid toner dispersion adhering to their surface to their successor. The part of the liquid toner dispersion that remains present on the member's surface, i.e. the excess liquid toner dispersion, which remains after selective, imagewise transfer, may be removed after the transfer stage by appropriate removal means such as a scraper and may be recycled. The charging of the toner particles on the development member 230 is done by a charging device (not shown), e.g. a corona or a biased roll. Charging the toner particles causes the liquid toner dispersion to split into an inner layer at the surface adjacent of the development member 230 and an outer layer. The inner layer is richer in toner particles and the outer layer is richer in carrier liquid.
[0054] After transfer of the image on the substrate S in the image forming unit 200, fusing is carried out by means of a fusing unit 300. In the example of
[0055] Typically, the above described conditioning and imaging process occurs at high speed, for instance more than 50 cm/s, and up to 3 m/s or more, so as to enable high-speed printing.
[0056] It will be understood that for duplex and multicolour printing several image forming units 200 and fusing units 300 are typically available.
[0057] In a preferred embodiment, the fusing unit 300 is similar to the conditioning unit and is also configured to emit radiation having a wavelength between 1 m and 5 m to the substrate on which an image has been printed. The fusing unit 300 may comprise at least one infrared radiator which is configured to operate at a temperature between 500 C. and 1500 C., preferably between 500 C. and 1200 C., and more preferably between 550 C. and 1000 C. In the illustrated embodiment, the fusing unit has a lower part 360 and an upper part 350, and the upper part 350 comprises an infrared radiator. In case of duplex printing, and if both sides of the substrate are printed on in the same pass, it may be advantageous to include an infrared radiator in both parts 360, 350. Also the fusing unit 300 may be oriented vertically or under an angle instead of horizontally. A vertical or slanted arrangement may be beneficial for the evacuation of humid air due to the evaporation of moisture from the substrate.
[0058]
[0059] After transfer of images on the substrate S, e.g. images on a both sides of the substrate S, in the image forming unit 200, fusing is carried out by means of a fusing unit 300. In a preferred embodiment, the fusing unit 300 is similar to the conditioning unit 100 and is also configured to emit radiation having a wavelength between 1 m and 5 m to the substrate on which an image has been printed. The fusing unit 300 may comprise at least one infrared radiator which is configured to operate at a temperature between 500 C. and 1500 C., preferably between 500 C. and 1200 C., and more preferably between 550 C. and 1000 C. In the illustrated embodiment, the fusing unit has a second part 360 and a first part 350, and both the first and second part 350, 360 comprises an infrared radiator. Alternatively there may be provided a plurality of fusing units 300 in series, and/or a fusing unit 300 may comprise only one infrared radiator in one of the parts 350, 360.
[0060]
[0061] By providing a plurality of infrared radiators 101, 102, 103 adjacent to each other seen in the transverse direction of the substrate S, and by providing a controller 500 which can control those infrared radiators 101, 102, 103 independently, differences in moisture content in the substrate can be adequately dealt with. The inventors discovered that due to storage of substrate rolls in a vertical position, the moisture content between the left and right side of the substrate may vary significantly. In other words, the moisture content may vary significantly in the transverse direction of the substrate S. Using the embodiment of
[0062] The implementation of
[0063] Now a more detailed exemplary embodiment of a conditioning or fusing unit comprising an infrared radiator will be described with reference to
[0064] In exemplary embodiments the thickness of the metal strips 121 is preferably smaller than 2 mm, more preferably smaller than 1 mm, and most preferably smaller than 0.5 mm, e.g between 0.05 mm and 3 mm. The metal sheet 120 may comprise a pattern with a plurality of strips 121 connected in series, wherein the plurality of strips 121 has a width between 5 mm and 20 mm, and the total length of the plurality of strips is larger than 1 m (in the present example five strip each having a length which is larger than 200 mm), preferably larger than 2 m. Preferably the pattern is such that the strips create a more or less rectangular radiating surface.
[0065] Such embodiments will allow having a relatively small heat capacity per surface area seen by the substrate, so that the temperature of the metal body can decrease fast when switching off the power supply. Indeed, if it is assumed that e.g. the width is 10 mm, the thickness is 0.25 mm and the total length 2 m, then the heat capacity per surface area seen by the print substrate can be estimated as follows:
total surface area A is approximately 2000 mm*10 mm=0.02 m.sup.2;
the weight of the nickel metal sheet with density 8.9 kg/dm.sup.3 can be estimated as m=2 dm.sup.2*0.25 mm*8.9 kg/dm.sup.3=0.0445 kg;
thermal capacity nickel c.sub.p=460 J/kg.Math.K;
resulting in a thermal capacity per surface area seen by the print substrate of (m*c.sub.p)/A=0.0445 kg*460 J/kgK/(0.02 m.sup.2)=1023.50 J/m.sup.2K
[0066] This value can be further decreased by using thinner metal sheets or by distributing the radiating metal sheet over a larger surface, e.g. by inserting more space between the strips 121. This value may be slightly higher due to the presence of the ceramic substrate 110, but is much lower than the thermal capacity of ceramic tiles used in the prior art embodiments to condition paper substrates.
[0067] In other non-illustrated embodiments infrared lamps may be used as the one or more IR radiators. Examples of suitable IR lamps are carbon IR lamps and fast response medium wave (FRMW) IR lamps. Such lamps typically operate at temperature between 1000 C. and 2000 C.
[0068] A person of skill in the art would readily recognize that steps performed by a controller in various above-described embodiments can be performed by programmed computers. Herein, embodiments are also intended to cover program storage devices, e.g., digital storage media, which are machine or computer readable and encode machine-executable or computer-executable programs of instructions for performing some or all of the above-described steps. The functions of the various elements shown in the figures, including any functional blocks labelled as controller, may be provided through the use of dedicated hardware as well as hardware capable of executing software in association with appropriate software. When provided by a controller, the functions may be provided by a single dedicated controller, or by a plurality of individual controllers, some of which may be shared.
[0069] Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.