Bearing ring for rolling-element bearing

Abstract

A bearing ring for a rolling-element bearing includes a rolling-element raceway that is axially delimited by a guide flange and a retaining flange. At least the retaining flange is configured as a separate element that is fixedly connectable to the bearing ring, and the bearing ring includes a substantially radially extending stop that is offset inward from an axial end of the bearing towards the raceway.

Claims

1. A bearing ring for a rolling-element bearing, including a rolling-element raceway that is axially delimited by a guide flange and a retaining flange, wherein at least the retaining flange is configured as a separate element that is fixedly connectable to the bearing ring, and wherein a stop extending substantially in a radial direction, and offset inward from an axial end of the bearing towards the raceway, is formed on the bearing ring.

2. The bearing ring according to claim 1, wherein the stop is configured to establish a defined axial position of the retaining flange, and wherein the axial position defines a maximum clear flange width between the guide flange and the retaining flange.

3. The bearing ring according to claim 1, wherein the retaining flange is connected to the bearing ring in a friction-fit, material-bonded, and/or interference-fit manner, and wherein the retaining flange is shrunk-on and/or adhered-on.

4. The bearing ring according to claim 1, wherein a substantially axially extending retaining-flange receiving surface is formed on the bearing ring, and wherein the stop delimits the retaining-flange receiving surface axially inward toward the raceway, and wherein the retaining-flange receiving surface is substantially parallel to an axis of rotation of the bearing ring.

5. The bearing ring according to claim 1, wherein a substantially axially extending retaining-flange receiving surface is formed on the bearing ring, and wherein the stop delimits the retaining-flange receiving surface axially inward toward the raceway, and wherein the retaining-flange receiving surface is inclined with respect to an axis of rotation of the bearing ring towards the radial stop at an angle of inclination () of less than 5.

6. The bearing ring according to claim 4, wherein the stop extends from the retaining-flange receiving surface to the raceway.

7. The bearing ring according to claim 1, wherein the retaining flange includes at least one rolling-element retaining surface facing the raceway.

8. The bearing ring according to claim 13, wherein an edge formed between the rolling-element retaining surface and the rolling-element mounting surface is rounded.

9. The bearing ring according to claim 7, wherein the rolling-element retaining surface is substantially perpendicular to the raceway.

10. The bearing ring according to claim 3, wherein the retaining flange includes a support surface substantially parallel to the retaining-flange receiving surface and a stop surface substantially parallel to the stop, wherein the support surface of the retaining flange is disposed on the retaining-flange receiving surface with a friction-fit and/or with a material-bonding.

11. The bearing ring according to claim 10, wherein the retaining flange includes an oblique retaining-flange mounting surface between the retaining flange stop surface and the retaining flange support surface, and wherein an angle () between the retaining-flange mounting surface and the retaining flange support surface is about 120 to 150.

12. A tapered rolling-element bearing including the bearing ring according to claim 1.

13. The bearing ring according to claim 1, wherein the retaining flange includes at least one rolling-element retaining surface facing the raceway and a rolling-element mounting surface facing away from an axis of rotation of the bearing ring.

14. The bearing ring according to claim 7, wherein an angle () between the rolling-element retaining surface and the raceway is approximately 80 to 100.

15. The bearing ring according to claim 1, wherein the bearing ring includes a substantially axially extending retaining-flange receiving surface and the stop extends from the raceway to the retaining-flange receiving surface, wherein the retaining flange is connected to the bearing ring in a friction-fit, material-bonded, and/or interference-fit manner, wherein the retaining flange includes a rolling-element retaining surface substantially perpendicular to the raceway and facing the guide flange and a rolling-element mounting surface facing away from an axis of rotation of the bearing ring, and wherein the retaining flange includes a first surface mounted flush against the stop and a second surface mounted flush against the retaining-flange receiving surface and wherein the first surface is connected to the second surface by an oblique wall spaced from the stop and spaced from the retaining-flange receiving surface, and wherein the oblique wall and the stop and the retaining-flange receiving surface define a hollow space in the bearing ring.

16. A bearing ring for a rolling-element bearing, the bearing ring having an axis of rotation and comprising: a raceway having a first end and a second end axially spaced from the first end; a guide flange at the first end of the raceway, a stop surface extending in toward the axis of rotation from the second end of the raceway, a retaining-flange receiving surface extending substantially axially away from the stop surface, and a retaining flange mounted on the bearing ring and having a first surface in direct contact with the stop surface and a second surface in direct contact with the retaining-flange receiving surface, and a rolling-element retaining surface facing the guide flange.

17. The bearing ring according to claim 16, wherein the second end is radially spaced from the first end.

18. The bearing ring according to claim 17, including an oblique surface connecting the first surface and the second surface, wherein the oblique surface, the stop surface and the retaining-flange receiving surface define an annular hollow space in the bearing ring.

19. A tapered rolling-element bearing including the bearing ring according to claim 18.

Description

[0022] FIG. 1 shows a schematic sectional depiction through a bearing ring according to a first exemplary embodiment with an inventively attached retaining flange;

[0023] FIG. 2 shows a schematic section depiction through a bearing ring according to a second exemplary embodiment with an inventively attached retaining flange;

[0024] FIG. 3 shows schematic depictions of different inventive retaining flanges; and

[0025] FIG. 4 shows a schematic sectional view through a particularly preferred exemplary embodiment of the inventive retaining flange.

[0026] In the following, identical or functionally equivalent elements are designated by the same reference numbers.

[0027] FIG. 1 schematically shows a sectional view through a bearing ring 1, in particular a bearing ring of a not-depicted rolling-element bearing, wherein in particular the bearing ring 1 of a tapered roller bearing is depicted. As the Figure shows, in tapered roller bearings a raceway 2 is formed on the bearing ring 1, which raceway 2 has a first large diameter R.sub.1 and a second small diameter R.sub.2 so that the raceway 2 itself is configured inclined in comparison to an axis of rotation D. The rolling elements not depicted in FIG. 1, usually configured conical in tapered roller bearings, run along the raceway 2 itself; the rolling elements are usually disposed in a bearing cage in a known manner. In order to fix the rolling elements in their position on the bearing ring 1 and ensure that they also do not leave their axial position during operation of the bearing, the raceway 2 is delimited by a guide flange 4 that is disposed on the larger diameter R.sub.1. During operation the rolling elements are supported against this guide flange 4. In order to be able to withstand this pressure the guide flange 4 is preferably configured one-piece with the bearing ring 1 as FIG. 1 shows.

[0028] So that the rolling elements are also secured in their position and do not slip out of the bearing even during transport or installation, a retaining flange 6 is furthermore disposed at the small diameter R.sub.2 of the bearing ring 1, which retaining flange 6 remains essentially unloaded during operation of the bearing. The retaining flange 6 also primarily serves to secure the rolling elements in their position during installation or transport. Furthermore, retaining flange 6 and guide flange 4 define a so-called clear flange width between them, which simultaneously establishes the maximum longitudinal length of the to-be-received rolling elements.

[0029] It applies here that the load capacity of the bearing is greater the larger the axial length of the rolling elements is configured. However, in order to be able to receive the rolling elements in the receptacle formed between guide flange 4 and retaining flange 6, it is necessary that a certain clearance remains between guide flange 4 and the rolling elements and/or between the rolling elements and retaining flange 6. This clearance must be larger the greater an axial positional uncertainty is in the assembly of the retaining flange 6.

[0030] In order to minimize the axial positional uncertainty of the retaining flange 6, according to the invention the bearing ring 1 includes an essentially radial stop 8 that defines the axial position of the retaining flange 6.

[0031] Furthermore, FIG. 1 shows that not only an essentially radial stop 8 is formed on the bearing ring 1, but also a retaining-flange receiving surface 10 configured essentially parallel to the axis of rotation D, onto which retaining-flange receiving surface 10 the retaining flange 6 is pushed-on. In other words, in the bearing ring 1 shown in FIG. 1 a cylindrical shoulder is provided that is designed for the receiving of the retaining flange 6.

[0032] Alternatively to the cylindrical receptacle depicted in FIG. 1 it is also possible, as FIG. 1 shows, to form a conical receptacle. That means that the retaining-flange receiving surface 10 is not configured essentially parallel to the axis of rotation, but rather angled with respect thereto. Here the angular formation is preferably designed such that the bearing ring at the radial stop 8 has a third diameter R.sub.3 that is smaller than a fourth diameter R.sub.4 at the outer end of the bearing ring so that the conical receptacle falls off towards the radial stop. However, the radial stop 8 can furthermore be essentially radially configured. As can further be seen from FIG. 2, an angle of inclination is relatively small, preferably smaller than 5, in order to make possible a pushing-on of the retaining flange.

[0033] Axially outward the retaining flange 6 can radially terminate with the bearing ring 1. However, it is also possible that the bearing ring 1 extends axially outward over the retaining flange 6 so that a ring surface remains on which further bearing elements, such as, for example, a seal, are mountable. Of course, however, the retaining flange 6 can also protrude axially over the bearing ring 1.

[0034] In both designs shown in FIGS. 1 and 2 it is provided in particular that the retaining flange 6 is attached to the bearing ring 1 by shrinking-on. A shrinking-on can thereby be achieved, for example, in that the retaining flange 6 is heated, thereby expands in a manner dependent on the material, and is pushable-onto the bearing ring in the hot state. With cooling of the retaining flange 6 it contracts again so that a press-fit is formed of the retaining flange 6 on the retaining-flange receiving surface 10. Here the radial stop 8 serves as an axial limit so that the retaining flange 6 is disposed in an axially clearly defined position on the bearing ring 1. Here the retaining-flange receiving surface 10 configured essentially parallel to the axis of rotation additionally ensures that even with an excessively high heating of the retaining flange it cannot slip from the bearing ring but remains at its position.

[0035] If both the retaining-flange support surface 10 and the retaining flange 6 itself are formed using a turning tool, material irregularities are available on the contact surfaces that can additionally ensure a catching of the retaining flange 6 on the bearing ring 1. It is thereby ensured that even with loading of the retaining flange 6 radially outward the retaining flange 6 does not slip from its position. Alternatively or additionally it is of course also possible to adhere the retaining flange on the bearing ring 1.

[0036] FIG. 1 and FIG. 2 further show that the retaining flange 6 can additionally have two bevels, namely a rolling-element mounting surface 12 and a rolling-element retaining surface 14, wherein the rolling-element mounting surface serves to push a rolling element over the retaining flange 6 as simply as possible in order to allow it to be snapped-in in the receptacle 15 between guide flange 4 and retaining flange 6. In contrast, the rolling-element retaining surface 14 provides a non-destrucive-as-possible retaining of the rolling elements in or on the raceway 2.

[0037] However, as can be seen in particular in FIG. 3, the retaining flange 6 can also have completely different designs, wherein, such as can be seen, for example, from FIGS. 3a and 3b, the rolling-element retaining surface 14 and the rolling-element mounting surface 12 can be configured differently in terms of length or steepness. Here its design is preferably defined via the specified geometries of the bearing ring, in particular the raceway and the rolling elements, and adapted thereto. Here the rolling-element mounting surface 12 can be configured flatter (see FIG. 3a) or steeper (see FIG. 3b) or longer (see FIG. 3a) or shorter (see FIG. 3b). The rolling-element retaining surface 14 is also defined via the prespecified geometries.

[0038] Of course it is also possible, as FIG. 3c shows, to also design the retaining flange 6 without rolling-element mounting surface 12 or rolling-element retaining surface 14, but rather to choose a simple rectangular cross-section. Here it is then preferred in particular to attach the retaining flange 6 only after the installation of the rolling elements on the bearing ring 1. Alternatively to the design shown in FIG. 3, as FIG. 3d shows, a rudimentarily configured rolling-element retaining surface 14 can also be formed on the retaining flange 6 with an embodiment without rolling-element mounting surface 12 and snap-mechanism, which rolling-element retaining surface 14 substantially ensures a damage-free retaining of the rolling elements.

[0039] FIG. 4 shows, enlarged, a further design of the inventive retaining flange 6 with a rolling-element mounting surface 12 and a rolling-element retaining surface 14, wherein an edge 16 is formed between rolling-element retaining surface 14 and rolling-element mounting surface 12, which edge, as FIG. 4 shows, is configured rounded-off. This rounded-off formation serves in particular to not damage the rolling elements and/or the cage in the event of a pushing-over over the edge 16. The angulation of the rolling-element mounting surface 12, see angle , or the angulation of the rolling-element retaining surface 14, see angle , are preferably adapted to the geometries of the bearing ring and of the rolling elements or of the cage receiving the rolling elements. It is advantageous in particular if the angle formed between raceway 2 and rolling-element retaining surface 14 is a substantially right angle, where the angle can generally fall in the range between 80 and 100. A total height H.sub.1 of the retaining flange 6 or a height H.sub.2 of the stop surface is also defined via the geometry of the bearing ring 1. Furthermore, FIG. 4 shows that a stop surface 18 is formed on the retaining flange 6 itself, which stop surface 18 is designed to directly contact the stop 8. In addition, FIG. 4 shows that a support surface 20 is provided that in turn directly contacts the retaining-flange receiving surface 10 and against which the friction-fit connection of the retaining flange 6 to the bearing ring 1 is formed.

[0040] Since the cylindrical receptacle on the bearing ring 1 is usually produced by turning, a certain material accumulation 21 remains between support surface 10 and stop 8 so that no precise edge can be formed. In order to nevertheless provide a defined positioning of the retaining flange 6 on the stop 8 with the stop surface 18, a retaining-flange mounting surface 22 is furthermore advantageously formed on the retaining flange 6, so that also no right angle is formed between stop surface 18 and receiving surface 20. An empty space is thereby provided in which the material accumulation 21 is receivable. Here the angulation of the retaining-flange mounting surface 22 with respect to the receiving surface 20 (see angle ) usually falls in a range between 120 and 150 or is configured such that the material accumulation 21 can be received in the empty space 24 preferably in a contact free manner Furthermore, the retaining-flange mounting surface 22 makes possible a simple pushing-on of the retaining flange 6 on the bearing ring 1.

[0041] Finally it should be noted that the retaining flange 6 can be manufactured from the same material as the bearing ring 1, in particular from steel, and thus provides a high stability. However, it is also possible to form the retaining flange from a different material or from a different material composition. Even a formation from plastic or a carbon-containing material is conceivable.

[0042] Overall the inventive design of the bearing ring makes possible a defined positioning of the retaining flange 6 so that the installation-dependent clearance to be provided between the flanges 4, 6 and the rolling elements can be kept as small as possible. This in turn makes possible the enlarging of the raceways and thus a greater load capacity of the rolling-element bearing. Furthermore, via the inventive retaining-flange mounting surface 22 the retaining flange 6 can on the one hand be simply pushed-on onto the cylindrical shoulder, and on the other hand even with a manufacturing-related material accumulation 21 between stop 8 and retaining-flange receiving surface 10, the stop surface 18 can contact the radial stop 8 of the bearing ring, whereby in turn the axial position of the retaining flange 6 is precisely definable. Furthermore the retaining flange 6 can sill be formed from high-strength material, in particular steel, wherein a friction-fit is possible via shrinking-on. The retaining-flange stop surface is configured essentially parallel or inclined with respect to the axis of rotation as well as an additionally usable adhesive for a securing of the retaining flange against slipping-off from the bearing ring.

REFERENCE NUMBER LIST

[0043] 1 Bearing ring [0044] 2 Raceway [0045] 4 Guide flange [0046] 6 Retaining flange [0047] 8 Stop surface [0048] 10 Retaining-flange receiving surface [0049] 12 Rolling-element mounting surface [0050] 14 Rolling-element retaining surface [0051] 16 Edge [0052] 18 Stop surface [0053] 20 Receiving surface [0054] 22 Retaining-flange mounting surface [0055] 21 Material accumulation [0056] 24 Empty space [0057] R.sub.1 Large diameter on the bearing ring [0058] R.sub.2 Small diameter on the bearing ring [0059] R.sub.3 Small diameter on the bearing ring [0060] R.sub.4 Large diameter on the bearing ring [0061] H.sub.1 Total height of the retaining flange [0062] H.sub.2 Height of the stop surface