HYDRAULIC PROTECTION SYSTEM AND METHOD
20220333451 · 2022-10-20
Inventors
- Dariusz Krzysztof Szpunar (Westhill, GB)
- Kris Manett (Fraserburgh, GB)
- Andre Nicolaas Duplessis (Aberdeen, GB)
Cpc classification
E21B21/106
FIXED CONSTRUCTIONS
International classification
Abstract
A hydraulic protection system (46) for preventing collapse of a hydraulic line (38). The system comprises a pressure sensing assembly (50) which is arranged to monitor a pressure differential between fluid external to the hydraulic line and fluid contained within the hydraulic line; and a pressure compensation assembly (52) which is adapted to be coupled to the hydraulic line and which is exposed to the fluid external to the hydraulic line. The pressure compensation assembly (52) is operable to employ the pressure of the fluid external to the hydraulic line to increase the pressure of the fluid contained within the hydraulic line and thereby compensate for the loss. The system is arranged so that the pressure compensation assembly (52) is operated when the pressure differential monitored by the pressure sensing assembly (50) reaches a predetermined level, which is below a collapse pressure of the hydraulic line.
Claims
1. A hydraulic protection system for preventing collapse of a hydraulic line in the event of a loss of pressure occurring, the system comprising: a pressure sensing assembly which is arranged, in use, to monitor a pressure differential between fluid external to the hydraulic line and fluid contained within the hydraulic line; and a pressure compensation assembly which is adapted to be coupled to the hydraulic line and which is exposed, in use, to the fluid external to the hydraulic line; in which, in the event of a loss of pressure in the hydraulic line occurring, the pressure compensation assembly is operable to employ the pressure of the fluid external to the hydraulic line to increase the pressure of the fluid contained within the hydraulic line and thereby compensate for the loss; in which the system is arranged so that the pressure compensation assembly is operated when the pressure differential monitored by the pressure sensing assembly reaches a predetermined level, which is below a collapse pressure of the hydraulic line, so that exposure of the hydraulic line to the collapse pressure is avoided and collapse of the line prevented; in which the pressure compensation assembly is arranged so that: in a main operation state, it can communicate the pressure of the external fluid to the fluid within the hydraulic line; and in a further operation state, it permits fluid communication between the external fluid and the fluid in the hydraulic line.
2. The hydraulic protection system of claim 1, in which the system is an umbilical protection system for protecting an umbilical line of a subsea umbilical from collapsing in the event of a loss of pressure occurring in the umbilical line.
3. The hydraulic protection system of claim 2, in which the umbilical is located within a marine riser, and in which the system is adapted to be disposed within the marine riser and is connectable to the umbilical.
4. The hydraulic protection system of claim 1, in which the pressure sensing assembly is arranged to trigger the pressure compensation assembly when the differential pressure is negative, the pressure of the fluid in the hydraulic line being above that of the external fluid.
5. The hydraulic protection system of claim 1, in which the pressure sensing assembly is arranged to operate the compensation assembly when the pressure differential is approximately zero, the pressure of the fluid in the hydraulic line being approximately equal to that of the external fluid.
6. The hydraulic protection system of claim 1, in which the sensing assembly is arranged to operate the compensation assembly when the pressure differential is positive, the pressure of the fluid in the hydraulic line being below that of the external fluid.
7. The hydraulic protection system of claim 1, in which the pressure sensing assembly is exposed to fluid in the hydraulic line and fluid external to the hydraulic line, the sensing assembly being operable to compare the pressure in the hydraulic line with the external pressure, and to operate the pressure compensation assembly when the differential pressure between the external fluid pressure and the pressure of the fluid in the hydraulic line reaches the predetermined level.
8-14. (canceled)
15. The hydraulic protection system of claim 1, in which the pressure compensation assembly is arranged so that it only moves to the further operation state in a situation in which communication of the external pressure to the fluid in the hydraulic line has failed to reduce the pressure differential to a desired level.
16. The hydraulic protection system of claim 1, in which the pressure compensation assembly is coupled to the hydraulic line by a fluid conduit, the fluid conduit containing a hydraulic fluid, so as to provide a fluid barrier between external fluid and the hydraulic fluid in the line.
17. The hydraulic protection system of claim 16, in which the pressure compensation assembly communicates the external fluid pressure to the fluid in the conduit, in a main operation state of the compensation assembly the conduit being out of fluid communication with the external fluid, and in a further operation state of the compensation assembly the conduit being in fluid communication with the external fluid.
18-26. (canceled)
27. The hydraulic protection system of claim 1, in which the pressure compensation assembly comprises a pressure compensator which is exposed to the fluid external to the hydraulic line and is in selective communication with the fluid in the hydraulic line, the pressure compensator serving for communicating the pressure of the external fluid to the fluid in the hydraulic line.
28-31. (canceled)
32. The hydraulic protection system of claim 1, in which the system is for preventing collapse of a plurality of hydraulic lines, and comprises a plurality of pressure sensing assemblies.
33. The hydraulic protection system of claim 32, in which the pressure compensation assembly is associated with a plurality of the pressure sensing assemblies.
34. The hydraulic protection system of claim 33, in which the pressure compensation assembly is arranged so that it is triggered into operation when a pressure differential measured by any one of the pressure sensing assemblies reaches the predetermined level.
35-38. (canceled)
39. A method of preventing collapse of a hydraulic line in the event of a loss of pressure in the hydraulic line occurring, the method comprising the steps of: monitoring a pressure differential between the fluid external to the hydraulic line and the fluid contained within the hydraulic line; coupling a pressure compensation assembly to the hydraulic line; exposing the pressure compensation assembly to the fluid external to the hydraulic line; and in the event of a loss of pressure in the hydraulic line occurring, which loss of pressure leads to an increase in the pressure differential, causing the pressure compensation assembly to employ the pressure of the fluid external to the hydraulic line to increase the pressure of the fluid contained within the hydraulic line and thereby compensate for the loss; in which the method comprises operating the pressure compensation assembly when the pressure differential monitored by the pressure sensing assembly reaches a predetermined level, which is below a collapse pressure of the hydraulic line, so that exposure of the hydraulic line to the collapse pressure is avoided and collapse of the line prevented; and in which the method comprises the pressure compensation assembly: in a main operation state, communicating the pressure of the external fluid to the fluid within the hydraulic line; and in a further operation state, permitting fluid communication between the external fluid and the fluid in the hydraulic line.
40. A hydraulic line comprising the hydraulic protection system for preventing collapse of the hydraulic line in the event of a loss of pressure occurring, comprising: a pressure sensing assembly which is arranged, in use, to monitor a pressure differential between fluid external to the hydraulic line and fluid contained within the hydraulic line; and a pressure compensation assembly which is adapted to be coupled to the hydraulic line and which is exposed, in use, to the fluid external to the hydraulic line; in which, in the event of a loss of pressure in the hydraulic line occurring, the pressure compensation assembly is operable to employ the pressure of the fluid external to the hydraulic line to increase the pressure of the fluid contained within the hydraulic line and thereby compensate for the loss; in which the system is arranged so that the pressure compensation assembly is operated when the pressure differential monitored by the pressure sensing assembly reaches a predetermined level, which is below a collapse pressure of the hydraulic line, so that exposure of the hydraulic line to the collapse pressure is avoided and collapse of the line prevented; in which the pressure compensation assembly is arranged so that: in a main operation state, it can communicate the pressure of the external fluid to the fluid within the hydraulic line; and in a further operation state, it permits fluid communication between the external fluid and the fluid in the hydraulic line.
41. The subsea umbilical/subsea riser/hydraulic line of claim 40, in which the pressure sensing assembly is arranged to operate the compensation assembly when the pressure differential is approximately zero, the pressure of the fluid in the hydraulic line being approximately equal to that of the external fluid.
42. The subsea umbilical/subsea riser/hydraulic line of claim 40, in which the sensing assembly is arranged to operate the compensation assembly when the pressure differential is positive, the pressure of the fluid in the hydraulic line being below that of the external fluid.
43. The subsea umbilical/subsea riser/hydraulic line of claim 40, in which the pressure sensing assembly is exposed to fluid in the hydraulic line and fluid external to the hydraulic line, the sensing assembly being operable to compare the pressure in the hydraulic line with the external pressure, and to operate the pressure compensation assembly when the differential pressure between the external fluid pressure and the pressure of the fluid in the hydraulic line reaches the predetermined level.
44. The subsea umbilical/subsea riser/hydraulic line of claim 40, in which the pressure compensation assembly is arranged so that it only moves to the further operation state in a situation in which communication of the external pressure to the fluid in the hydraulic line has failed to reduce the pressure differential to a desired level.
Description
[0072] Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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[0088] The hydraulic protection system and method of preventing collapse of a hydraulic line of the present invention has a particular use in the oil and gas exploration and production industry, specifically as an umbilical protection system for preventing collapse of an umbilical line of a subsea umbilical located within a marine riser, in the event of a loss of pressure occurring in the umbilical line. The invention will be described in relation to such a system and method. It will be understood, however, that the principles of the invention may be applied to other subsea systems including riserless systems (such as riserless intervention systems). A riserless system employs a subsea umbilical that is not located in a marine riser, and so which typically extends through open water between a surface facility and a subsea location (such as a Christmas tree or BOP). It will also be understood, however, that the principles of the invention may be applied to hydraulic lines used in other environments/industries, and in other applications within the oil and gas exploration and production industry. In general terms, the problems in the prior art discussed above can be experienced in any situation where a hydraulic line experiences an external pressure differential, in which a pressure of fluid external to the line is greater than a pressure of fluid within the line.
[0089] Turning firstly to
[0090] In a fashion known in the art, a BOP assembly 20 has been located on the wellhead 16, and provides pressure control during subsequent operations. The procedure illustrated in
[0091] As is well known, the marine riser 10 comprises a string of large diameter tubing which is suspended from the rig 12 and connected to the BOP assembly 20. The riser 10 includes a Riser Sealing Module (RSM) indicated by reference numeral 24, which protects a subsea umbilical 36.
[0092] The marine riser 10 is shown partially sectioned in the drawing, with a landing string located within the riser, the landing string indicated generally by reference numeral 26. This is better shown in the enlarged cross-sectional view of
[0093] As can be seen from
[0094] The umbilical 36 comprises a number of umbilical lines, as best shown in the cross-sectional view of
[0095] During completion or a workover procedure, the marine riser annulus 30 is filled with brine, or some other relatively “clean” fluid. The umbilical 36 is exposed to the brine, which penetrates an outer jacket or sleeve 40 of the umbilical. As a result, the umbilical line 38 experiences an external pressure which is equivalent to the pressure of the brine in the annulus 30. The hydrostatic pressure of the brine, at a particular depth within the water, will typically be greater than the hydrostatic pressure of the control fluid within the umbilical line 38 at that depth, when the line is in a vented state (in which no pressure is applied from surface at the rig 12). The resulting pressure differential between the brine in the annulus 30, and the control fluid in the umbilical line 38, then exerts a net pressure upon the umbilical line which seeks to collapse it.
[0096] This is indicated in highly schematic form in the enlarged side view of
[0097] The risk of the umbilical line 38 collapse pressure rating P.sub.C being breached is exacerbated in deep water environments, where the hydrostatic pressure (P.sub.MR) of the brine in the riser annulus 30 is significantly greater than the hydrostatic pressure (P.sub.CF) of the control fluid in the umbilical line 38. Accordingly, and to counteract this, pressure is applied to the control fluid in the umbilical line 38 at surface, via an HPU 45 (
[0098]
[0099] The present invention seeks to address this problem by providing a hydraulic protection system for preventing collapse of a hydraulic line, in this case the umbilical line 38, in the event of such a loss of pressure occurring. In the context of the umbilical 36, the hydraulic protection system is an umbilical protection system. The protection system is indicated schematically in the enlarged side view of
[0100] Typically, a burst pressure rating of the umbilical line 38 will be significantly higher than its collapse pressure rating, the wall 44 of the line being reinforced (e.g. with a reinforcing mesh) to counteract tension in the wall to the internal pressure. Consequently, the pressure P.sub.S which is applied at surface will raise the absolute pressure within the hydraulic line 38 to a level which is well above the external pressure in the marine riser P.sub.MR.
[0101]
[0102] This is addressed by the provision of the hydraulic protection system of the present invention, which is indicated generally by reference numeral 46 in the drawings. In the illustrated embodiment, and as discussed above, the hydraulic protection system takes the form of an umbilical protection system for protecting the umbilical line 38 from collapsing in the event of such a loss of pressure occurring in the line.
[0103] Key components of the umbilical protection system 46 are shown in the schematic hydraulic circuit diagram of
[0104] The protection system 46 comprises a pressure sensing assembly 50 which is arranged to monitor the pressure differential between the fluid external to the hydraulic line 38 (the brine in the riser annulus 30) and the fluid contained within the hydraulic line 38 (the hydraulic control fluid in the bore 42 of the umbilical line). The protection system 46 also comprises a pressure compensation assembly indicated generally by reference numeral 52. The compensation assembly 52 is coupled to the umbilical line 38, and is also exposed to the fluid external to the hydraulic line, which is the brine in the riser annulus 30.
[0105] In the event of a loss of pressure in the hydraulic line 38 occurring, which leads to an increase in the external pressure differential acting on the hydraulic line, the pressure compensation assembly 52 is operable to employ the pressure of the fluid external to the hydraulic line (the brine in the annulus 30) to increase the pressure of the fluid contained within the umbilical line 38 (the hydraulic control fluid), and thereby compensate for the loss.
[0106] The protection system 46 is arranged so that the compensation assembly 52 is operated when the pressure differential monitored by the pressure sensing assembly 50 reaches a predetermined level, which is below the collapse pressure rating (P.sub.C) of the umbilical line 38. In this way, exposure of the umbilical line 38 to the collapse pressure P.sub.C is avoided, and collapse of the line prevented. This is because, following the leak at surface which leads to the pressure applied to the control fluid in the umbilical line 38 bleeding away, P.sub.S is now zero. This risks umbilical line collapse occurring. However, operation of the umbilical protection system 46, in which the pressure compensation assembly 52 employs the pressure of the brine in the riser annulus 30 to increase the pressure of the control fluid in the umbilical line 38, has the result that the pressure in the umbilical line is maintained below the collapse pressure, i.e. P.sub.MR−P.sub.CF<P.sub.C. This is because P.sub.CF is now equal to P.sub.MR, which is less than P.sub.C (since P.sub.CF=P.sub.MR which is <P.sub.C). As P.sub.CF=P.sub.MR, this has the result that the collapse pressure rating is not breached, since 0<P.sub.C.
[0107] The umbilical protection system 46 will now be described in more detail, with reference also to
[0108] In the illustrated embodiment, the pressure sensing assembly is arranged to trigger or operate the pressure compensation assembly 52 when the differential pressure reaches the predetermined level. The sensing assembly 50 is exposed to the control fluid in the hydraulic line 38, which in this case may be a high pressure line containing control fluid at a pressure of, say, around 10 ksi. The sensing assembly 50 is also exposed to the fluid external to the umbilical line 38, which is the brine in the riser annulus 30. As discussed above, the umbilical line 38 is normally pressurised to a level above that of the external fluid via the HPU 45.
[0109] The sensing assembly 50 is operable to compare the pressure of the control fluid in the umbilical line 38 with the external pressure of the brine in the riser annulus 30, and to operate the pressure compensation assembly 52 when the differential pressure between the external fluid pressure of the brine, and the internal fluid pressure of the control fluid in the umbilical line 38, reaches the predetermined level. Prior to any leak occurring, there will be a negative pressure differential between the brine in the annulus 30 (the external fluid) and the hydraulic fluid in the line 38 (the internal fluid), since the line is pressurised to above the external pressure level (i.e. the external pressure minus the internal pressure is a negative value).
[0110] The pressure sensing assembly 50 is movable between an activated state, which is shown in
[0111] In the event of a loss of pressure occurring, causing the pressure differential to reach the predetermined level, the pressure sensing assembly 50 operates the pressure compensation assembly 52, to move it to an activated state in which the compensation assembly increases the pressure of the fluid in the umbilical line 38.
[0112] This is illustrated in the graph of pressure (P) against time (T) shown in
[0113] Prior to a leak occurring, the pressure P.sub.ABS in the umbilical line 38 is equal to the sum of the hydrostatic pressure P.sub.CF of the hydraulic fluid in the line, and the pressure P.sub.S applied by the HPU 45 at surface. The pressure differential between the fluid in the umbilical line 38 (P.sub.ABS) and the pressure of the brine in the riser annulus 30 (P.sub.MR) is negative at this time, since P.sub.ABS>P.sub.MR.
[0114] In the event of a leak occurring, the absolute pressure P.sub.ABS in the umbilical line 38 starts to fall, as indicated at the point 94 in the graph. If the absolute pressure was allowed to fall below the pressure of the fluid in the riser annulus 30 (P.sub.MR), then this could risk the collapse pressure P.sub.C of the umbilical line 38 being breached (a positive pressure differential between the brine and the hydraulic fluid then existing). The protection system 46, in this example, is arranged so that the pressure sensing assembly 50 triggers the pressure compensation assembly 52 into operation when P.sub.ABS and P.sub.MR are at or near equilibrium, as indicated at 96 in the graph. This ensures that the umbilical collapse pressure P.sub.C is not breached.
[0115] Phase 0 in the graph indicates the period in which the compensation assembly 52 is maintained in its deactivated position by the pressure sensing assembly 50. Phase 1 indicates the period in which the sensing assembly 50 has been deactivated, triggering the compensation assembly 52 to communicate the external brine pressure to the hydraulic fluid in the line 38. Phase 2 indicates the period in which the compensation assembly 52 has been exhausted, and marine riser fluid communicated through the valves 66 and 68 into the umbilical line 38. The pressure step indicated at 97 in the graph is due to the difference between the compensator piston 56 break-out pressure, and the cracking pressure of the non-return valves 66/68.
[0116] In the example shown in
[0117] It will be understood that triggering may occur at a pressure which is less than P.sub.MR, but greater than P.sub.C, in the pressure zone which exists between the lines 88 and 90 in the graph. At this time, a positive pressure differential would exist between the brine and the hydraulic fluid.
[0118]
[0119] The line 102 shows how the absolute pressure P.sub.CF of the hydraulic fluid in the umbilical line 38 changes with depth, from 0 psia at surface to around 4000 psia at the maximum extent of the line (and so the deepest point from surface). The line 104 shows how the absolute pressure P.sub.M in the marine riser varies in comparison to P.sub.CF. As can be seen from the graph, the difference between these two pressures widens with depth, due to the different densities of the hydraulic fluid in the line 38, and the marine riser fluid (brine). In the absence of pressure applied by the HPU 45 at surface, umbilical collapse would occur as indicated by the line 106, when a positive pressure differential exists which is sufficiently high to breach the collapse pressure rating P.sub.C of the line 38. In this example, P.sub.C is around 1400 psi, and the pressure differential reaches this level at around 55% of the way along the length of the line 38.
[0120] The line 108 illustrates the application of pressure at surface using the HPU 45 (P.sub.ABS). At surface (i.e. zero depth) this pressure P.sub.ABS is 10,000 psia as applied by the HPU 45. This increases with depth due to hydrostatic pressure effects, as indicated by the slope on the line, so that at maximum depth the pressure P.sub.ABS is 14,000 psia.
[0121] The line 110 indicates a situation in which a leak has occurred (as described above), showing the pressure P.sub.ABS at a time T1 following commencement of the leak. The subsequent lines 112, 114 and 116 show the pressure P.sub.ABS at further times T2, T3 and T4 following commencement of the leak, and without the hydraulic protection system of the invention being operated.
[0122] As can be seen, the pressure P.sub.ABS in the umbilical line 38 progressively decreases over time as the leak continues, and results in the umbilical line collapsing at time T4, when the pressure at depth has resulted in a pressure differential sufficient to breach the umbilical collapse pressure P.sub.C (indicated at 118 in the drawing). This pressure differential occurs at around 82.5% of the way along the length of the line 38.
[0123] It will be understood that the pressure variations in the line during a leak are dynamic, and that the lines 108 to 116 indicate exemplary pressures along the length of the line (and so with depth from surface) for particular pressures applied at surface. In reality, the dynamic nature of the pressure variations which will occur during a leak will mean that these graphs will not have the straight lines shown, and so should be taken to be illustrative only.
[0124] The protection system 46 of the invention enables collapse of the umbilical line 38 to be avoided by raising the pressure in the umbilical line to compensate for the leak, so that the pressure differential does not reach a level at which the line collapse pressure is breached. In the context of
[0125] The pressure compensation assembly 52 has a main operation state in which it communicates the pressure of the brine to the control fluid in the umbilical line 38, in order to compensate for the pressure loss when a leak occurs. This is achieved without actual fluid communication between the brine which is external to the umbilical line 38, and the control fluid within the umbilical line. This avoids any possible contamination of the control fluid by the brine. In a further operation state of the pressure compensation assembly 52, fluid communication between the external brine and the control fluid within the umbilical line 38 is permitted. Accordingly, in the further operation state, the compensation assembly 52 serves for transmitting the pressure of the external brine into the umbilical line 38, to compensate for the pressure loss.
[0126] When the pressure compensation assembly 52 is initially moved to the main operation state, in which it is in fluid communication with the umbilical line 38, the hydraulic fluid to which it is exposed may be at a higher pressure than the external brine in the annulus 30. This will depend upon factors including an operation or trigger point of the pressure sensing assembly, as discussed above. If triggering occurs at a time when the absolute pressure P.sub.ABS is at a level which is above P.sub.MR, then the riser pressure P.sub.MR within the compensation assembly 52 would step up to the higher level at which actuation occurs (P.sub.ACT). This would represent Phase 0 in the operation state of the compensation assembly 52. The pressure in the line 38 would, however, continue to fall in the event of a leak occurring. A further phase would therefore exist prior to transmission of the riser pressure through the compensation assembly 52 to the line 38, whilst the pressure bleeds down from the higher level of P.sub.ACT towards equilibrium with the riser pressure P.sub.MR.
[0127] The pressure compensation assembly 52 is arranged so that it only moves to the further operation state in a situation in which communication of the external pressure of the brine to the hydraulic control fluid in the umbilical line 38 has failed to reduce the pressure differential to a safe or desired level (which is below the predetermined level). This may occur in the event of a continued leak of hydraulic fluid from the umbilical line 38 occurring.
[0128] In order to achieve this, the pressure compensation assembly 52 comprises a pressure compensator 54 which is exposed to the brine in the riser annulus 30, and which is in selective communication with the hydraulic control fluid in the umbilical line 38. The pressure compensator 54 comprises a pressure transmission member in the form of a piston 56, which is movable under the applied pressure of the brine in the annulus 30, to communicate the external pressure to the hydraulic control fluid. The piston 56 is movable within a cylinder 58 in order to transmit the external pressure to the hydraulic control fluid, and provides a barrier between the brine and the control fluid. The compensation assembly 52 comprises an arrangement of fluid conduits 60, 61 and a branch conduit 69 which provide for fluid communication between the compensator 54 and the umbilical line 38. The conduits 60, 61 and 69 also contain a hydraulic fluid, which is typically the same fluid as that provided within the umbilical line 38.
[0129] The compensation assembly 52 is charged with the hydraulic fluid at surface, which flows into the compensation cylinder 58, translating the piston 56 to an end of the cylinder and so charging the cylinder with a volume of the control fluid. The piston 56 has opposed first and second piston faces 62 and 64, the first piston face 62 being exposed to the brine in the riser annulus 30, and the second piston face 64 to the hydraulic fluid contained within the cylinder 58.
[0130] As will be discussed below, in the event of a leak occurring, fluid communication between the pressure compensator 54 and the umbilical line 38 (via the conduits 69 and 61, valve 74, and the conduit 60) is opened, which means that the hydraulic fluid contained within the cylinder 58 experiences the pressure of the control fluid contained within the umbilical line 38. This pressure acts on the second face 64 of the piston 56. The brine in the riser annulus 30, in contrast, is at the higher external pressure, and this acts on the first piston face 62. The pressure differential between the brine and the hydraulic fluid in the cylinder 58 has the result that a pressure differential force is imparted upon the first piston face 62, urging it to the right in the figure, to pressurise the control fluid in the cylinder 58. This increases the pressure of the control fluid, which is communicated to the control fluid in the umbilical line 38 through the conduit 60, to in-turn raise the pressure of the control fluid in the line and compensate for the pressure loss (Phase 1 in the graph of
[0131] In the event that loss of pressure in the umbilical line 38 continues, for example due to continued leakage at surface, the compensator piston 56 will continue to translate within the cylinder 58 towards its far end (to the right in the drawings). When the supply of fluid contained within the cylinder 58 is exhausted, the pressure of the hydraulic fluid in the umbilical line 38 would again continue to drop, increasing the pressure differential between the brine and the hydraulic fluid in the line. In this scenario, the compensation assembly 52 would transition to its further operation state described above.
[0132] In order to achieve this, the compensation assembly 52 comprises at least one valve, and in the illustrated embodiment comprises two valves 66 and 68, each of which is coupled to the conduit 61 via a second branch conduit 70. As shown in
[0133] In the event that the pressure compensator 54 becomes exhausted, the pressure of the hydraulic fluid in the umbilical line 38, and so within the conduits 60, 61 and the branches 69 and 70, will start to drop. The pressure differential between the brine in the riser annulus 30 and the hydraulic fluid will then cause the valves 66 and 68 to open, so that brine flows into the conduit 61 through the branch 70. In this way, brine at the higher external pressure of the marine riser 10 will flow through the open valve 74 into the conduit 60, and so on into the bore 42 of the umbilical line 38. This will serve to raise the pressure of the hydraulic fluid in the umbilical line 38, compensating for the pressure loss and so avoiding breach of the collapse pressure rating (P.sub.C) of the umbilical line. A filter 72 is provided between the second valve 68 and the marine riser 10, so that brine which is supplied through the valve 68 and into the branch 70 is filtered to remove contaminants such as solids particles. In an option which is shown in the enlarged view of
[0134] As mentioned above, control of the operation of the pressure compensation assembly 52 is provided by the pressure sensing assembly 50, which will now be described in more detail.
[0135] The pressure sensing assembly 50, in the illustrated embodiment, takes the form of a valve assembly comprising a valve 74 having a first valve face 76, which is exposed to the hydraulic fluid in the line 38, and a second opposed valve face 78, which is exposed to the external fluid (brine in the riser annulus 30). Typically, a DCV in the form of a shuttle valve is employed, which is movable between the closed position of
[0136] During normal operation, where the umbilical line 38 is pressurised and no loss of pressure occurs, the fluid inside the umbilical line is at a higher pressure than the pressure of the brine in the riser annulus 30, due to the pressure P.sub.S applied at surface. The valve 74 is biased towards a closed position (
[0137] In the event of loss of pressure in the umbilical line 38 occurring, the pressure differential between the brine and the hydraulic fluid increases, with the result that a fluid pressure force imparted upon the second valve face 78 by the brine, together with the force exerted by the spring 80, is greater than the fluid pressure force on the first valve face 76. This shuttles the valve 74 to its open position shown in
[0138] In the main operation state of the pressure compensation assembly 52, the pressure compensator 54 can then act to communicate the external pressure of the brine to the hydraulic fluid in the cylinder 58, raising the pressure of the fluid in the branches 69, 70 and the conduit 61, and communicating this pressure to the hydraulic fluid in the umbilical line 38 through the valve 74 and the conduit 60. In this main operation state, the flow of brine through the first and second valves 66 and 68 of the compensation assembly 52 is prevented, because the pressure differential across the valves is zero (or close to zero), and the valves 66 and 68 are biased to their closed positions.
[0139] In the event that the fluid in the pressure compensator cylinder 52 is exhausted, the pressure in the conduits 60, 61, 69 and 70 falls, and the valves 66 and 68 open. Brine then flows into the branch 70 and so through the conduits 61 and 60 into the umbilical line 38, to compensate for the pressure loss. It will be understood that a significant volume of fluid is contained within the marine riser 10, which is more than adequate to compensate for any pressure loss in the umbilical line 38 due to an ongoing leak at surface.
[0140] The valve 74 may shuttle back to its closed position of
[0141] Turning now to
[0142] In this embodiment, a pressure booster or pressure intensifier 84 is provided in place of the pressure compensator 74. The booster 84 is exposed to the brine in the riser annulus 30, and is arranged to direct brine into the umbilical line 38 in the event of a leak occurring at surface. The pressure booster 84 suitably takes the form of a pump, and acts to raise a pressure of the brine that is directed into the umbilical line 38 to a level which is above that of the pressure of the brine in the riser annulus 30. This provides a boost to the pressure of the brine, and so an enhanced compensation effect for the loss of pressure in the line. The pressure booster 84 will typically include a filter (not shown) for filtering contaminants out from the brine. The arrangement of valves 66 and 68 is also maintained, in order to provide a degree of redundancy in the event that the pressure booster 84 should fail to operate as intended. Typically, the pressure compensation assembly 52 will be arranged to have a main operation state in which the valve 74 is opened to communicate the pressure of the hydraulic fluid in the compensation assembly 52 to the marine riser. If required (say in the event of a continued loss of pressure in the umbilical line 38), the booster 84 can be operated to supply brine into the compensation system 52 and so on into the line 38. This may represent a further or second operation state of the system 46. In the event that loss of pressure continues then, in a further (third) operation state the valves 66 and 68 are opened, in a similar way to the pressure compensator 75 and the valves.
[0143] Operation of the booster 84 is controlled by a processor (not shown) associated with the valve 74 and the booster. The booster 84 can be arranged so that it operates continuously, but is only effective to vary the pressure of the hydraulic fluid in the line 38 when the valve 74 has been opened. Although the booster 84 has been described as operating prior to the valves 66 and 68, it will be understood that the booster and valves may be arranged in the reverse fashion, so that the valves 66 and 68 are opened prior to the booster 84 being operated.
[0144]
[0145] The umbilical protection system of the present invention has been described in relation to the protection of a single umbilical line. It will be understood however that the umbilical 36 will typically comprise two or more hydraulic umbilical lines 38, each associated with a different hydraulically actuated component/equipment, or for operating different parts or functions of a particular component/equipment. The umbilical protection system of the present invention can, however, be used to protect multiple hydraulic umbilical lines, as will now be described in relation to
[0146]
[0147] In this embodiment, the umbilical comprises four hydraulic umbilical lines 138, 138′, 138″ and 138′″, each of which, in the illustrated embodiment, is a 10 ksi pressure line. The protection system 146 includes a pressure sensing assembly associated with each of the umbilical lines, the pressure sensing assemblies indicated respectively by numerals 150 to 150′″. Hydraulically operated components (or different parts of a component/equipment) are associated with each umbilical line and given the numerals 148 to 148′″.
[0148] The protection system 146 comprises a pressure compensation assembly 152 which is associated with each of the pressure sensing assemblies 150 to 150′. The pressure sensing assembly 152 is of like construction and operation to the assembly 52 shown in
[0149] The fluid conduits 160 and 161 connect each of the pressure sensing assemblies 150 to 150′″ to the pressure compensation assembly 152 (via branches 161′ and 161″ in the case of the sensing assemblies 150′ and 150″). In the event of a loss of pressure occurring in any one of the umbilical lines 138 to 138′″, the pressure compensation assembly 152 is operated to compensate for the pressure loss. This may be achieved by communication of the external pressure of the brine in the riser annulus 30 to the relevant umbilical line 138 to 138′″, or the supply of external fluid into the umbilical line, in the fashion described above.
[0150] For example, in the event of a loss of pressure occurring in the umbilical line 138″, the sensing assembly 150″ will detect the pressure loss and will shunt a valve 174″ of the sensing assembly to an open position, like that of the sensing assembly 50 shown in
[0151] It will be understood that, in this situation, valves 174, 174′ and 174′″ of the sensing assemblies 150, 150′ and 150″ will remain closed so that there is no communication of external fluid pressure, or indeed actual communication of external fluid, through the conduits 160, 160′ and 160′″ of the respective sensing assemblies. Equally, in the event that a loss of pressure should occur in two or more of the umbilical lines 138 to 138′″, potentially even in all of the umbilical lines, then the relevant sensing assemblies 150 to 150′″ will detect the pressure loss, and the compensation assembly 152 will be operated to compensate accordingly. The pressure compensation assembly 152 will be triggered into operation by the first one of the pressure sensing assemblies 150 to 150″ which detects a pressure loss event. In addition, the pressure compensation assembly 152 will remain in its activated state so long as a pressure loss is ongoing in any one of the umbilical lines 138 to 138″.
[0152] In the embodiment illustrated in
[0153] In a further variation, a hydraulic protection system may be provided which is based on that shown in
[0154] Mention is made herein of a predetermined level of a pressure differential between external fluid (in the riser annulus 30) and control fluid (in the umbilical lines 38). It will be understood that this may vary from one hydraulic system to another, and may be dependent upon a number of factors, including but not restricted to: a collapse pressure rating of the hydraulic line; a density (weight) of the external fluid; a density (weight) of the fluid in the hydraulic line; an expected hydrostatic pressure of the external fluid (e.g. for a particular water depth); and/or an expected hydrostatic pressure of the fluid in the hydraulic line (e.g. for a particular water depth).
[0155] The predetermined level may be a negative pressure differential level, when the pressure of the fluid contained within the hydraulic line remains higher than the pressure of the external fluid. This may ensure against hydraulic line collapse by triggering the hydraulic protection system when a leak has occurred, but at a time when the internal hydraulic line pressure is still higher than the external fluid pressure. The predetermined level may be at or around zero pressure differential. Triggering may therefore occur when the pressure of fluid contained within the hydraulic line is the same as (or approximately the same as) the external fluid pressure. The predetermined level may be a positive pressure differential. Triggering may therefore occur when the pressure of fluid contained within the hydraulic line is less than the external fluid pressure, but at a time when the differential is less than the collapse pressure. Factors impacting on the predetermined level (and so triggering of the system) may include depth within a well; hydrostatic pressure; the collapse rating of the hydraulic line; the density of the hydraulic fluid; and the density of the external fluid.
[0156] Various modifications may be made to the foregoing without departing from the spirit or scope of the present invention.
[0157] For example, it is conceivable that the pressure compensation assembly itself may provide the pressure sensing assembly. For example, in embodiments where a pressure compensation assembly comprising a pressure compensator is provided, a cylinder of the pressure compensator may be in permanent communication with the relevant umbilical line or lines, the piston being movable to compensate for a pressure loss automatically, in the event of a pressure loss within the umbilical line occurring. Flow through valves of the pressure compensation assembly may similarly automatically occur in the event of such a pressure loss.
[0158] In a variation, in the piston based pressure compensator, a movable pressure transmission member in the form of a membrane or diaphragm may be provided, which is movable within a chamber in order to communicate external fluid pressure to fluid in the hydraulic line.
[0159] Whilst the present invention has been described particularly in relation to an umbilical protection system for protecting an umbilical line of a subsea umbilical (e.g. located within a marine riser), the invention has a use in relation to hydraulic lines used in other environments/industries, and in other applications in the oil and gas exploration and production industry. In general terms, the problems discussed above can be experienced in any situation where a hydraulic line experiences an external pressure differential in which a pressure of fluid external to the line is greater than a pressure of fluid within the line.
[0160] In a variation, the pressure compensation assembly may comprise a conduit which is in permanent fluid communication with the external fluid. The pressure sensing assembly may serve for selectively opening fluid communication between the hydraulic line and the conduit in order to transmit external fluid into the line.