Cartridge for Mixing a Liquid Intended for Intracorporeal Use

Abstract

The present invention is related to a cartridge. More in particular, the present invention relates to a cartridge by which a liquid held in the cartridge can be mixed, within the cartridge, with a further liquid held in the cartridge or with a pressurized gas. The present invention further relates to a cartridge system comprising such a cartridge and a device in which the cartridge can be releasably inserted, wherein the device is configured for providing pressurized gas(ses) to be used as propellant(s) for moving the liquid(s) inside the cartridge for the purpose of mixing the liquid(s), and/or to be used as gas to be mixed.

Claims

1. A cartridge, comprising: a cartridge body; one or more gas inlets formed in the cartridge body; a fluid storage system formed in the cartridge body and comprising one or more fluid storage units, each fluid storage unit being configured for holding a respective fluid and for outputting said fluid in response to a pressurized gas being supplied to the fluid storage unit through a gas inlet among the one or more gas inlets by using the supplied gas as a propellant; and a mixing unit arranged in or mounted to the cartridge body and being in fluid communication with the fluid storage unit(s) using a fluid channel or fluid channels formed in the cartridge body, said mixing unit being configured for mixing a fluid outputted from a fluid storage unit with a pressurized first gas received through a gas inlet among the one or more gas inlets; wherein at least one fluid held in the fluid storage system is a liquid; and wherein the mixing unit is configured to mix at least one liquid received from the fluid storage system with the pressurized first gas, said mixing unit comprising a microfluidics device configured for generating microbubbles within said at least one liquid that are filled with the pressurized first gas.

2. The cartridge according to claim 1, wherein at least one liquid held in the fluid storage system is intended for intracorporeal use in a human or animal, for example for intravenous use or intra-cavity use, wherein the at least one liquid optionally comprises or is used to form a diagnostic agent, such as a contrast agent for medical imaging, or a therapeutic agent, such as a medicament.

3. (canceled)

4. The cartridge according to claim 1, wherein each fluid storage unit comprises a fluid storage unit inlet and a fluid storage unit outlet, wherein the fluid storage unit is configured such that the pressurized gas supplied to the fluid storage unit through the fluid storage unit inlet pushes the fluid in the fluid storage unit through the fluid storage unit outlet, wherein at least one fluid storage unit comprises: a storage chamber configured for receiving a sealed off container in which a liquid is held in a sterile and sealed off manner; and a liquid reservoir in fluid communication with the storage chamber, wherein the fluid storage unit inlet is connected to one of the storage chamber and the liquid reservoir and wherein the fluid storage unit outlet is connected to the liquid reservoir, wherein the liquid reservoir is configured for collecting liquid that is released from the container after the container has been broken, ruptured, cut, or pierced.

5. (canceled)

6. The cartridge according to claim 4, wherein the sealed off container(s) comprise(s) a blister package.

7. The cartridge according to claim 4, wherein the sealed off container is fixedly held in the storage chamber, for example by means of an adhesive; or wherein, for at least one fluid storage unit, the liquid reservoir is formed as a part of the storage chamber; or wherein said at least one fluid storage unit comprises a fluid channel formed in the cartridge body connecting the storage chamber and the liquid reservoir; or wherein, for a fluid storage unit among said at least one fluid storage unit, the storage chamber comprises a supporting surface for supporting the sealed off container and at least one protruding pin or needle extending towards the sealed off container for the purpose of puncturing through the sealed off container if sufficient force is exerted onto the sealed off container, wherein at least one fluid storage unit is provided with a protective ring that protrudes away from the cartridge body further than the sealed off container when it is placed in the storage chamber.

8.-11. (canceled)

12. The cartridge according to claim 4, comprising a plurality of said fluid storage units, wherein the fluid storage unit inlets of at least two fluid storage units are in fluid communication with each other, wherein the gases used as propellants by the plurality of fluid storage units are optionally identical.

13. (canceled)

14. The cartridge according to claim 1, wherein the gas inlet through which the pressurized first gas is received is the same as the gas inlet through which the pressurized gas is received that is used as propellant by at least one fluid storage unit.

15. The cartridge according to claim 1, wherein the pressurized first gas is different from the pressurized gas(ses) that is/are used as propellant(s) by the at least one fluid storage unit, wherein the cartridge optionally has a single fluid storage unit, and two gas inlets, wherein a first gas inlet among the two gas inlets is in fluid communication with the mixing unit and wherein a second gas inlet among the two gas inlets is in fluid communication with the fluid storage unit.

16. (canceled)

17. (canceled)

18. The cartridge according to claim 1, wherein the microfluidics device is configured for generating microbubbles having a diameter below 10 micrometer, and preferably in a range of 2-5 micrometer.

19. The cartridge according to claim 1, wherein the pressurized first gas comprises one or more gases from the group consisting of SF6, N2, CO2, O2, H2, He, Ar, ambient air, and perfluorocarbon gases, such as CF4, C2F6, C2F8, C3F6, C3F8, C4F6, C4F8, C4F10, C5F10, C5F12 and mixtures thereof.

20. The cartridge according to claim 1, wherein said at least one liquid received from the fluid storage system comprises at least one liquid from the group consisting of water, dispersion of lipids, such as phospholipids, or proteins in an aqueous solution, active pharmaceutical ingredients, and alcohols.

21. The cartridge according to claim 1, wherein the microfluidics device comprises: a first inlet for receiving the pressurized first gas; a second inlet for receiving said at least one liquid; a bubble formation channel for generating the microbubbles based on a flow of the first pressurized gas received through the first inlet and a flow of the at least one liquid received through the second inlet.

22.-37. (canceled)

38. A cartridge system, comprising: a cartridge as defined in claim 1; a device comprising a housing with an opening in which the cartridge can be releasably inserted; wherein the device comprises one or more nozzles for inserting a respective pressurized gas into the one or more gas inlets, respectively, for the purpose of said mixing by the mixing unit of the cartridge.

39. The system according to claim 38, wherein each fluid storage unit comprises a fluid storage unit inlet and a fluid storage unit outlet, wherein the fluid storage unit is configured such that the pressurized gas supplied to the fluid storage unit through the fluid storage unit inlet pushes the fluid in the fluid storage unit through the fluid storage unit outlet, wherein at least one fluid storage unit comprises: a storage chamber configured for receiving a sealed off container in which a liquid is held in a sterile and sealed off manner; and a liquid reservoir in fluid communication with the storage chamber, wherein the fluid storage unit inlet is connected to one of the storage chamber and the liquid reservoir and wherein the fluid storage unit outlet is connected to the liquid reservoir, wherein the liquid reservoir is configured for collecting liquid that is released from the container after the container has been broken, ruptured, cut, or pierced, and wherein the device further comprises an engaging unit for engaging a sealed off container arranged in a storage chamber of at least one fluid storage unit for the purpose of causing the sealed off container to break, rupture, or to become cut or pierced.

40.-58. (canceled)

59. A cartridge configured for mixing a liquid held in the cartridge, within the cartridge, with a pressurized gas supplied to the cartridge, wherein the liquid is intended for intracorporeal use in a human or animal, for example for intravenous use or intra-cavity use, wherein the liquid held in the cartridge comprises or is used to form a diagnostic agent, such as a contrast agent for medical imaging, or a therapeutic agent, such as a medicament, wherein the cartridge comprises a mixing unit configured to mix said liquid with said pressurized first gas, said mixing unit comprising a microfluidics device configured for generating microbubbles within said liquid that are filled with the pressurized gas.

60.-63. (canceled)

Description

[0063] FIG. 1 illustrates an embodiment of a cartridge system in accordance with the present invention. The system comprises a cartridge 100 and a device 200. The latter device comprises a housing 201 and an opening 202 in housing 201 in which cartridge 100 can be releasably inserted. In fact, device 200 is shown having a cartridge 100 inserted therein.

[0064] Cartridge 100 comprises a cartridge body 101 and is configured for mixing a liquid held in a sealed off container 120, within the cartridge, with a gas supplied through gas inlet 111. To that end, cartridge 100 comprises a mixing unit in the form of a microfluidics device that generates microbubbles filled with the gas that is supplied via gas inlet 111. This mixing unit will be discussed in more detail later in connection with FIG. 5.

[0065] As the microfluidics device is a passive device, i.e. it requires energy to work, a pressurized gas has to be fed to gas inlet 111 and towards the microfluidics device. Moreover, once the liquid is released from container 120, a pressurized gas will be fed to gas inlet 110 to push the released liquid towards the microfluidics device. Put differently, the gas supplied to gas inlet 110 will be used as a propellant for propelling the liquid released from container 120 towards the microfluidics device.

[0066] The liquid in container 120 can be released by breaking container 120. To that end, sufficient force should be exerted onto container 120 as will be explained later.

[0067] Device 200 is configured to perform the actions described above. In other words, when a cartridge 100 is inserted in opening 202, device 200 will ensure that appropriate gases are supplied to cartridge 100 and that container 120 will be broken. This functionality will be explained later when referring to FIGS. 9-15.

[0068] An output of the microfluidics device is connected to a buffer reservoir 140 in which the mixed liquid can be temporarily stored. This reservoir, which will be discussed in more detail in connection with FIG. 3, is connected to a venting hole 112 to prevent excessive pressure build up in reservoir 140. Furthermore, buffer reservoir 140 is connected to an output 113 of cartridge 100, which in FIG. 1 is covered by a closing cap 114.

[0069] As shown in FIG. 1, sealed off container 120 comprises a blister package. This package is configured such that when a force is exerted on the topside of the package in FIG. 1, the backside of the package will bend towards cartridge body 101. Container 120 may comprise a solution of phosphate-buffered saline (PBS) to which phospholipids have been added. An exemplary volume of liquid held in container 120 is about 2 ml.

[0070] The gas supplied to gas inlet 110, which will be used as propellant, may be SF.sub.6. This same gas may be fed to gas inlet 111. As will be explained later, based on these fluids, the microfluidics device will generate a suspension of microbubbles filed with SF.sub.6 in an aqueous solution. Such suspension may be used as a contrast agent for ultrasound imaging.

[0071] The size of the SF.sub.6 core of the microbubble in combination with the shell formed by the phospholipids determines the resonance frequency of the microbubble. When the microbubble is subjected to an ultrasound wave of a suitable frequency, equaling or at least approaching the resonance frequency of the microbubble, the bubble will resonate at the resonance frequency of the microbubble. This resonance can be picked up by the ultrasound imaging apparatus. In this manner, a high contrast can be achieved between microbubble-rich and microbubble-poor regions.

[0072] FIG. 2 illustrates an exploded view of cartridge 100. Here, an adhesive 121 can be seen with which container 120 is fixedly attached to cartridge body 101. Furthermore, cartridge body 101 comprises a first part 101A and a second part 101B that are fixedly connected to each other using ultrasonic welding or some other form of monolithic bonding.

[0073] Both first part 101A and second part 101B comprise ridges and/or protrusions that extend from a base layer. This base layer may comprise structures, such as recesses, for the formation of structures in the final cartridge such as buffer reservoir 140. Examples of protrusions 102 and ridges 103 are shown in FIG. 4. Here, each ridge 103 comprises a pair of ridge parts 103A, 103B in between which an opening is formed. In this opening, a protrusion 102 of the other body part may extend once the first part 101A and second part 101B are properly mutually aligned. Thereafter, parts 101A and 101B are mutually connected using ultrasonic welding as a result of which the tip of protrusion 102 will be melted to make an integral connection to ridge parts 103A and 103B. In FIG. 4, two ridges are connected in the manner described above. Consequently, a fluid channel, indicated by rectangle “C”, is created in between two ridges.

[0074] Now returning to FIG. 2, gas inlets 110 and 111 are each formed using a cylindrical protrusion 110C and 111C, respectively. The protrusion extends from body part 101A. Moreover, in between body parts 101A, 101B, hydrophobic filter membranes 115 are arranged at the position of inlets 110, 111 and venting hole 112. These filters are supported on two sides thereof by suitable support structures. FIG. 2 illustrates a first filter support 116 that is connected to body part 101A using ultrasonic welding before attaching body parts 101A, 101B. On the other side of filter membrane 115 a second filter support 117 is provided that is star-shaped, see FIGS. 7A and 7B for a cross-sectional view and a top view of gas inlet 111, respectively.

[0075] Again returning to FIG. 2, a microfluidics device 130 can be mounted to cartridge body 101, and more in particular to body part 101B, using a suitable adhesive which, in FIG. 2, is represented as component 131.

[0076] FIG. 2 further illustrates that a cover 150 may be mounted on the backside of cartridge 100 thereby covering microfluidics device 130. On this cover 150, data about cartridge 100 may be printed.

[0077] FIG. 3 illustrates a schematic top view of cartridge 100. In this view, the various components of cartridge 100 are shown in more detail. It should be noted that in this figure various gas-liquid interfaces 126, 141 re indicated to indicate the boundaries between liquid media (L) and gaseous media (G). Interfaces 126, 141 reveal that the configuration shown in FIG. 3 corresponds to cartridge 100 still being inside device 200. In other words, Earth's gravity works in the direction from right to left in FIG. 3.

[0078] As can be seen in FIG. 3, from gas inlet 110 a fluid channel 110A extends to a liquid reservoir 125. In this reservoir, liquid from container 120 will be collected as will be explained later. At a bottom part of reservoir 125, a fluid channel 125A extends towards an opening 125B in cartridge body 101. From gas inlet 111, a fluid channel 111A extends to an opening 111B in cartridge body 101.

[0079] Openings 125B, 111B are used for transporting liquid and gas, respectively, to microfluidics device 130, which is illustrated in FIG. 5. In this figure, it can be seen that opening 125B is connected to a first channel 132A and a second channel 132B in microfluidics device 130, and that opening 111B is connected to a relatively short channel 133 in microfluidics device 130.

[0080] First and second channels 132A, 132B and channel 133 exit in a flow focusing junction 134. At this junction, a flow of the SF.sub.6 gas inside channel 133 is restricted by flows of the liquid in channels 132A, 132B such that SF.sub.6 filled microbubbles are generated in bubble formation channel 135. The liquid having the microbubbles is outputted from microfluidics device 130 through opening 130B in cartridge body 101. It is noted that the operation of microfluidics device 130 is known from WO 2013/141695 and WO 2016/118010. Microfluidics device 130 is typically fabricated from a glass substrate, such as borosilicate glass, or a polymeric material.

[0081] Now referring again to FIG. 3, the liquid outputted by microfluidics device 130 is fed via opening 130B and fluid channel 130A to a buffer reservoir 140. This reservoir is elongated in the vertical direction. Consequently, when liquid enters buffer reservoir 140, it will be less likely to mix with gaseous media in reservoir 140 than if buffer reservoir 140 were elongated in the horizontal direction.

[0082] Via fluid channel 112A, which extends between buffer reservoir 140 and venting hole 112, excess pressure can be relieved.

[0083] Buffer reservoir 140 is connected to outlet 113. Buffer reservoir 140 can be extracted through outlet 113 using a syringe. A Luer taper connection is used for outlet 113 to provide a sealed connection between the syringe and outlet 113. It is noted that when liquid is extracted from buffer reservoir 140, ambient air may be attracted through venting hole 112 for pressure equalization thereby preventing severe under-pressure in buffer reservoir 140 that would destroy the microbubbles and complicate the extraction of the liquid.

[0084] After the liquid is collected in buffer reservoir 140, cartridge 100 can be taken out of device 200. Typically, the user will then place cartridge 100 on a supporting surface, such as a table. To prevent the inadvertent flow of liquid from reservoir 140 into fluid channel 130A, it is ensured that in this orientation of cartridge 100, fluid channel 130A and fluid channel 112A exit into buffer reservoir 140 at a position above the gas-liquid interface. Accordingly, to achieve this advantage, the capacity of reservoir 140 should be chosen in dependence of the volume of liquid in container 120.

[0085] Now referring to FIG. 6, container 120 is arranged in a storage chamber 122 that has a support surface comprising an edge portion 122A and a center portion 122B. Container 120 can be fixedly attached to edge portion 122A using a suitable adhesive, indicated in FIG. 6 as component 121.

[0086] From center portion 122B, three needles 124 extend toward container 120. When sufficient force is exerted on the topside of container 120, the backside thereof will bend downward thereby engaging needles 124. Consequently, the backside of container 120 will be punctured and the liquid inside container 120 will be released. This liquid will flow through an opening 123, which is located at an upper portion of center portion 122B. Once flown through opening 123, the liquid will be collected in liquid reservoir 125. Consequently, when cartridge 100 is inside device 100, a small amount of liquid will remain in storage chamber 122 below opening 123. The positioning of opening 123 should be such that when cartridge 100 is inside device 200, opening 123 remains above gas-liquid interface 126. In this manner, the gas fed through gas inlet 110 cannot push liquid inside liquid reservoir back into storage chamber 122.

[0087] Next, the functionality of device 200 will be described referring to FIGS. 8-15. First, in FIG. 8, the most relevant components of device 200 are shown. For example, device 200 comprises an actuator 210, e.g. an electromotor, that drives a threaded spindle 214 via a first gear 211 and a second gear 212 that are coupled using a belt 213.

[0088] Spindle 214 is rotatably mounted in wall segment 221. This wall segment is part of a frame 220 that is fixedly connected to housing 201. Here, it is noted that FIG. 8 only illustrates part of frame 220 for illustrative purposes.

[0089] As shown in FIG. 9, frame 220 comprises a first part 220A and a second part 220B that are connected using a number of parallel and spaced part bars 222. The provision of bars 222 allows first part 220A to move towards second part 220B and vice versa. As will be explained later, this feature will be used for creating a force sensor.

[0090] FIG. 9 further illustrates a nozzle 242A for inserting pressurized SF.sub.6 gas through gas inlet 110 and a nozzle 242B for inserting pressurized SF.sub.6 gas through inlet 111. It is noted that different inlets 110, 111 are used despite the fact that they carry the same gas, because the functionality of this gas is different, i.e. use as a mixing gas or use a propellant. FIG. 9 further illustrates an engagement unit 241 that is used to exert force onto reservoir 120. Nozzles 242A, 242B, and engagement unit 241 are each moveably mounted in unit 240.

[0091] Now referring to FIG. 10, threaded spindle 214 is connected to a U-shaped frame 230. More in particular, when spindle 214 rotates, frame 230 will only move in the direction towards or from cartridge 100. This direction will hereinafter be referred to as the z-direction. In addition, the x-direction will correspond to the direction orthogonal to the z-direction and corresponding to the direction along which cartridge 100 is inserted into device 200. The remaining y-direction is orthogonal to the z-direction and the x-direction.

[0092] FIG. 11 illustrates various folded leaf springs 232A-232C that connect U-frame 230 to unit 240 using screws 231. Springs 232A-232C are configured such that unit 240 is able to move relative to U-frame 230. More in particular, unit 240 is only able to move in the x-direction, the y-direction, and to rotate about the z-direction relative to U-frame 230.

[0093] FIG. 12 illustrates a cross section of unit 240. This figure illustrates that nozzles 242A, 242B are mounted in a spring-biased manner in unit 240 using springs 243A, 243B, respectively. Gas is fed to nozzles 242A, 242B through nozzle inlets 244A, 244B, respectively. Typically, these inlets are connected to tubing (not shown).

[0094] In FIG. 12, nozzle 242A is able to move in the z-direction and may rotate about this direction relative to unit 240. Nozzle 242B is mounted in a slotted hole allowing nozzle 242B to move in the x-direction and y-direction and to rotate about the y-direction relative to unit 240.

[0095] Now referring to FIG. 13, engagement unit 241 is fixedly connected to a tripod like structure 247. Engagement unit 241 is arranged through a connecting ring 246. This connecting ring is connected through rods 245 to the bottom of structure 247.

[0096] Now referring to both FIGS. 12 and 13, connecting ring 246 is mounted in a fixed manner in unit 240. However, the provision of rods 245 allows engagement unit 241 to rotate about the x-direction and y-direction relative to unit 240. In this manner, engagement unit 241 can adjust its position relative to cartridge 100 to optimally engage container 120. Furthermore, to avoid leakage, an O-ring (not shown) can be placed in a groove 248 on the contact area of engagement unit 241.

[0097] FIG. 14 presents a partial cross-section illustrating how nozzle 242A engages gas inlet 110 of cartridge 100. Nozzle 242A can be provided with an O-ring 249 to provide a sealed connection with gas inlet 110.

[0098] Next, a possible operational cycle of the cartridge system of FIG. 1 will be described referring to the schematic illustration of this system in FIG. 15.

[0099] As a first step, cartridge 100 is mounted in device 200 through opening 202 in FIG. 1. Thereafter, a controller 250 in device 200 may optionally perform various checks, such as a gas leakage test or a check that cartridge 100 is properly positioned.

[0100] When cartridge 100 is just placed in opening 202, the system and therefore device 200 is in a first state in which unit 240 and U-frame 230 are positioned relatively far away from cartridge 100. Thereafter, controller 250 will operate actuator 210 to move U-frame 230 towards cartridge 100. As a result, nozzles 242A, 242B will engage inlets 110, 111. Due to the degrees of freedom of these nozzles and the degrees of freedom of unit 240 relative to U-frame 230, an alignment of unit 240 relative to cartridge 100 will be obtained. In addition, when properly engaged, controller 250 will control controllable valves 251, 252 that are arranged in between a container 1000 with pressurized SF.sub.6 and nozzles 242A, 242B. More in particular, valves 251, 252 are controlled to allow gas inlets 110, 111 and the components of cartridge 100 connected thereto to be flushed with SF.sub.6. This is referred to as the second state of the system and device 200. When the flushing action is finished, controller controls actuator 210 to move U-frame 230 and therefore unit 240 closer to cartridge 100 such that engagement unit 241 can engage container 120. During this movement, nozzles 242A, 242B will move backwards relative to unit 240 against the spring-biasing force. In fact, the spring constant of springs 243A, 243B determines to a large extent the force with which nozzles 242A, 242B are pressing on inlets 110, 111, respectively. It should further be noted that a single container 1000 may also be used as the gas supplied to inlets 110, 111 is identical.

[0101] During the movement of unit 240, controller 250 checks the force exerted by engagement unit 241 onto reservoir 120 using force sensor 253. This latter sensor may already have sensed a force caused by the nozzles 242A, 242B engaging inlets 110, 111, respectively. In particular, the reaction force exerted onto nozzles 242A, 242B by inlets 110, 111, respectively, is transferred via unit 240, U-frame 230, and spindle 214 onto wall segment 221. Consequently, as can be derived from FIG. 9, frame part 220B tends to move away from frame part 220A. This displacement is made possible by bars 222 and is measured by a position sensor. Force sensor 253 calculates a resulting force based on the observed displacement. It should be noted that force sensor 253 may be integrated in controller 250. In addition, the actual force need not be calculated as a parameter representing this force may also be sufficient.

[0102] When engagement unit 241 presses sufficiently hard on reservoir 120 the latter will break and will release its liquid to liquid reservoir 125. Thereafter, valves 251, 252, which were typically closed during the time the liquid was released from container 120, are controlled to start the mixing process. Valves 251, 252 are preferably controlled after the liquid has reached the liquid reservoir 125.

[0103] During the mixing process, SF.sub.6 is fed to inlet 110 to act as propellant to move the liquid out of liquid reservoir 125 to microfluidics device 130. At the same time, SF.sub.6 is fed to inlet 111 as the gas to be used by microfluidics device 130 for generating microbubbles.

[0104] After a predetermined amount of time, valves 251, 252 are closed by controller 250 and unit 240 is moved away from cartridge 100. Thereafter, cartridge 100 can be removed from device 200 with the microbubble suspension being held in buffer reservoir 140.

[0105] The last part of the process, i.e. moving unit 240 towards cartridge 100 thereby allowing engagement unit 241 to engage reservoir 120 and the subsequent mixing process is performed when the system and therefore device 200 is in a third state.

[0106] In the above, the present invention has been explained using an embodiment that was targeted at the creation of a microbubble suspension intended to be used intracorporeally as a contrast agent. The skilled person will however appreciate that the present invention is not limited to such application. Other applications wherein a sterile liquid held in the cartridge is to be mixed, within the cartridge, with another sterile liquid held in the cartridge or a gas supplied to the cartridge, are equally possible.

[0107] Using the system of the application, a user may repeatedly generate case or person specific mixing products that can be generated just before use. Sterility of the end product is guaranteed because the crucial components, i.e. the liquid(s), are held in the container and because the mixing process also occurs in the cartridge. Contact with external devices, i.e. device 200, only involves the exchange of gaseous media. This exchange can be performed in a sterile manner using off-the-shelf filters.

[0108] Accordingly, an advantage of the present invention is that device 200 can be arranged in a non-sterile environment, for example an examining room in a hospital, while still allowing a sterile mixing product to be obtained.

[0109] In view of the above, it must be concluded that the present invention is not limited to the embodiments shown. Instead, various modifications are possible and other applications can be realized without departing from the scope of the invention, which is defined by the appended claims.