Centrifugal compressor with recirculation structure
11603847 · 2023-03-14
Assignee
Inventors
Cpc classification
F04D29/442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B31/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/462
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2500/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/464
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/685
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/68
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A centrifugal compressor for a chiller system includes a casing having an inlet portion and an outlet portion, a recirculation structure including a recirculation path and a recirculation discharge cavity, an impeller disposed downstream of the recirculation discharge cavity, a plurality of recirculation discharge guide vanes disposed to surround the recirculation discharge cavity, and a diffuser disposed in the outlet portion downstream of the impeller. The recirculation structure is configured to impart a swirl to a flow of refrigerant into the inlet portion. The recirculation path supplies the refrigerant from the diffuser to the recirculation discharge cavity. The recirculation path includes a recirculation pipe that introduces the refrigerant toward the plurality of recirculation discharge guide vanes. An annular groove is disposed between the recirculation pipe and the plurality of recirculation discharge guide vanes. An annular plate is disposed between the annular groove and the recirculation discharge cavity.
Claims
1. A centrifugal compressor adapted to be used in a chiller system, the centrifugal compressor comprising: a casing having an inlet portion and an outlet portion; a recirculation structure including a recirculation path and a recirculation discharge cavity; an impeller disposed downstream of the recirculation discharge cavity, the impeller being attached to a shaft rotatable about a shaft rotation axis, the inlet portion extending axially to the impeller, the recirculation discharge cavity being separate from and radially surrounding the inlet portion; a plurality of recirculation discharge guide vanes disposed to surround the recirculation discharge cavity, each of the plurality of recirculation discharge guide vanes being rotatable; a motor arranged to rotate the shaft in order to rotate the impeller; a diffuser disposed in the outlet portion downstream of the impeller, the recirculation structure configured to impart a swirl to a flow of refrigerant into the inlet portion, and the recirculation path supplying the refrigerant from the diffuser to the recirculation discharge cavity, and the recirculation path including a recirculation pipe that introduces the refrigerant toward the plurality of recirculation discharge guide vanes; an annular groove disposed between the recirculation pipe and the plurality of recirculation discharge guide vanes; and an annular plate disposed between the annular groove and the recirculation discharge cavity.
2. The centrifugal compressor according to claim 1, wherein an angle of each of the plurality of recirculation discharge guide vanes is adjustable by rotating the plurality of recirculation discharge guide vanes.
3. The centrifugal compressor according to claim 2, wherein the plurality of recirculation discharge guide vanes are linked with one another so that the angles of the plurality of recirculation discharge guide vanes are adjusted simultaneously.
4. The centrifugal compressor according to claim 1, wherein the annular groove is provided in the casing to connect the plurality of recirculation discharge guide vanes and the recirculation pipe.
5. The centrifugal compressor according to claim 1, wherein at least a portion of the recirculation pipe is disposed inside the casing.
6. The centrifugal compressor according to claim 1, wherein a recirculation flow caused by the swirl of the refrigerant rotates in a same direction as a rotation direction of the impeller.
7. The centrifugal compressor according to claim 1, wherein a velocity of a recirculation flow caused by the swirl of the refrigerant is higher than a velocity of the flow of the refrigerant in the inlet portion.
8. The centrifugal compressor according to claim 1, wherein a recirculation flow caused by the swirl of the refrigerant rotates in an opposite direction to a rotation direction of the impeller.
9. A centrifugal compressor adapted to be used in a chiller system, the centrifugal compressor comprising: a casing having an inlet portion and an outlet portion; the inlet portion including an impeller; the impeller having a shaft assembly; a motor arranged to rotate the shaft assembly in order to rotate the impeller; an outlet portion including a diffuser and a volute assembly; a recirculation structure including a recirculation path, the recirculation path supplying a refrigerant from the diffuser to a recirculation discharge cavity, the recirculation path including a recirculation pipe that introduces the refrigerant toward the inlet portion; a plurality of recirculation discharge guide vanes disposed to surround the recirculation discharge cavity; an annular groove disposed between the recirculation pipe and the plurality of recirculation discharge guide vanes; and an annular plate disposed between the annular groove and the recirculation discharge cavity.
10. The centrifugal compressor according to claim 9, wherein the recirculation pipe extends from the diffuser toward the plurality of recirculation discharge guide vanes.
11. The centrifugal compressor according to claim 9, wherein the recirculation pipe includes a valve to adjust a flow of the refrigerant passing therethrough.
12. A centrifugal compressor comprising: a casing having an inlet portion and an outlet portion; an inlet guide vane disposed in the inlet portion; a recirculation structure including a recirculation pipe and a recirculation discharge cavity; an impeller attached to a shaft; a motor arranged to rotate the shaft in order to rotate the impeller; a plurality of recirculation discharge guide vanes; an annular groove disposed between the recirculation pipe and the plurality of recirculation discharge guide vanes; and an annular plate disposed between the annular groove and the recirculation discharge cavity, the recirculation structure being configured and arranged to impart a swirl to a flow of refrigerant into the inlet portion, and the recirculation pipe being configured to flow the refrigerant toward the plurality of recirculation discharge guide vanes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Referring now to the attached drawings which form a part of this original disclosure:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(29) Selected embodiments will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
(30) Referring initially to
(31) The chiller system 10 basically includes a controller 20, the compressor 22, a condenser 24, an expansion valve 26, and an evaporator 28 connected together in series to form a loop refrigeration cycle. In addition, various sensors S and T are disposed throughout the circuit of the chiller system 10 as shown in
(32) Referring to
(33) Referring to
(34) The centrifugal compressor 22 illustrated in
(35) Referring to
(36) In the illustrated embodiment, the control sections are sections of the controller 20 programmed to execute the control of the parts described herein. The magnetic bearing control section 71, the compressor variable frequency drive 72, the compressor motor control section 73, the inlet guide vane control section 74 (optional), the expansion valve control section 75, and the recirculation structure control section 76 are coupled to each other, and form parts of a centrifugal compressor control portion that is electrically coupled to an I/O interface of the compressor 22. However, it will be apparent to those skilled in the art from this disclosure that the precise number, location and/or structure of the control sections, portions and/or controller 20 can be changed without departing from the present invention so long as the one or more controllers are programed to execute control of the parts of the chiller system 10 as explained herein.
(37) The controller 20 is conventional, and thus, includes at least one microprocessor or CPU, an Input/output (I/O) interface, Random Access Memory (RAM), Read Only Memory (ROM), a storage device (either temporary or permanent) forming a computer readable medium programmed to execute one or more control programs to control the chiller system 10. The controller 20 may optionally include an input interface such as a keypad to receive inputs from a user and a display device used to display various parameters to a user. The parts and programming are conventional, and thus, will not be discussed in detail herein, except as needed to understand the embodiment(s).
First Embodiment
(38) Referring now to
(39) As best understood from
(40) In the illustrated embodiment, the recirculation structure 50 further includes an annular plate 58. The recirculation discharge guide vanes 56 are disposed on the annular plate 58 to be spaced from each other substantially equally. Each of the recirculation discharge guide vanes 56 is rotatably attached onto the annular plate 58 using a vane shaft 60. Each of the recirculation discharge guide vanes 56 is connected to a rotating mechanism (not shown) which rotates each of the recirculation discharge guide vanes 56. The rotating mechanism is conventional, and thus, will not be discussed and/or illustrated in detail herein. Rather, it will be apparent to those skilled in the art that any suitable rotating mechanism can be used without departing from the present invention. The rotating mechanism is coupled to the recirculation structure control section 76 of the controller 20. The angle of each recirculation discharge guide vane 56 is adjustable by rotating the recirculation discharge guide vanes 56 with the rotating mechanism. The recirculation structure control section 76 of the controller 20 is configured to control the angle of each recirculation discharge guide vane 56.
(41) As shown in
(42) Referring to
(43) Also, the direction of the recirculation flow can be controlled by adjusting the angles of the recirculation discharge guide vanes 56. More specifically, the direction of the recirculation flow can be controlled to be in the same direction as the rotation direction of the impeller 34 as shown by arrow A in
Second Embodiment
(44) Referring to
(45) The recirculation structure 50 in the second embodiment further includes an interlocking plate 64 which has a similar shape to the annular plate 58 except that the interlocking plate 64 has a plurality of recesses 66 adapted to receive the plurality of recirculation discharge guide vanes 56 disposed on the annular plate 58 as illustrated in
(46) As shown in
Third Embodiment
(47) Referring to
(48) The recirculation structure 50 in the third embodiment further includes a rotating manifold plate 70 having a shape as illustrated in
(49) When the rotating manifold plate 70 is in a fully open position as illustrated in
Modified Embodiment
(50) In the first embodiment, the recirculation pipe 52 of the recirculation structure 50 is disposed inside the casing 30 as illustrated in
(51) In terms of global environment protection, use of new low GWP (Global Warming Potential) refrigerants such like R1233zd, R1234ze are considered for chiller systems. One example of the low global warming potential refrigerant is low pressure refrigerant in which the evaporation pressure is equal to or less than the atmospheric pressure. For example, low pressure refrigerant R1233zd is a candidate for centrifugal chiller applications because it is non-flammable, non-toxic, low cost, and has a high COP compared to other candidates such like R1234ze, which are current major refrigerant R134a alternatives. The compressor 22 having the recirculation structure 50 in accordance with the present invention is useful with any type of refrigerant including low pressure refrigerant such as R1233zd.
GENERAL INTERPRETATION OF TERMS
(52) In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts.
(53) The term “detect” as used herein to describe an operation or function carried out by a component, a section, a device or the like includes a component, a section, a device or the like that does not require physical detection, but rather includes determining, measuring, modeling, predicting or computing or the like to carry out the operation or function.
(54) The term “configured” as used herein to describe a component, section or part of a device includes hardware and/or software that is constructed and/or programmed to carry out the desired function.
(55) The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed.
(56) While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. For example, the size, shape, location or orientation of the various components can be changed as needed and/or desired. Components that are shown directly connected or contacting each other can have intermediate structures disposed between them. The functions of one element can be performed by two, and vice versa. The structures and functions of one embodiment can be adopted in another embodiment. It is not necessary for all advantages to be present in a particular embodiment at the same time. Every feature which is unique from the prior art, alone or in combination with other features, also should be considered a separate description of further inventions by the applicant, including the structural and/or functional concepts embodied by such feature(s). Thus, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.