Method For Deburring The Edges Of Intersecting Boreholes, And Tool For Implementing The Method
20170173707 ยท 2017-06-22
Inventors
Cpc classification
Y10T408/8595
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23B51/105
PERFORMING OPERATIONS; TRANSPORTING
B23B51/0411
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A deburring tool with a deburring blade (9) for deburring borehole edges (3, 6) that have a straight or un-round shape, consisting of a base body (12) which is rotatably driven about its longitudinal axis (50), and at the lower end of which at least one blade holder (20) with at least one deburring blade (9) secured therein is mounted on a blade bearing (27) on the side of the base body so as to swivel vertically, and on the outer periphery of the blade holder (20) a control groove (31) which is open radially outward is arranged, into which the freely flexible end (30a) of a flexible spring (30) engages, the other end of said spring being clamped to the base body (12), wherein during the deburring process, the deburring blade (9) is swiveled away from the base body (12) at an angle (51, 52, 53) in relation to the longitudinal axis of the base body (12), and the blade axis (55) of the deburring blade (9) rests, spring-loaded, with its at least one cutting edge (39) against the borehole edge (3, 6) to be deburred, and executes spring-loaded swiveling movements that follow the contour of the borehole edge (3, 6) as the deburring tool is rotated, wherein the blade axis (55) of the deburring blade (9), in the home position in which it is swiveled away from the base body, forms an angled swivel position (52, 53) that deviates from the 90-degree position, and in that a backstop is assigned to the deburring blade (9), which prevents it from swiveling back into the position in which it is swiveled at a 90-degree angle from the base body (12).
Claims
1. A deburring tool with a deburring blade (9) for deburring borehole edges (3, 6) that have a straight or un-round shape, consisting of a base body (12) which is rotatably driven about its longitudinal axis (50), and at the lower end of which at least one blade holder (20) with at least one deburring blade (9) secured therein is mounted on a blade bearing (27) on the side of the base body so as to swivel vertically, and on the outer periphery of the blade holder (20) a control groove (31) which is open radially outward is arranged, into which the freely flexible end (30a) of a flexible spring (30) engages, the other end of said spring being clamped to the base body (12), wherein during the deburring process, the deburring blade (9) is swiveled away from the base body (12) at an angle (51, 52, 53) in relation to the longitudinal axis of the base body (12), and the blade axis (55) of the deburring blade (9) rests, spring-loaded, with its at least one cutting edge (39) against the borehole edge (3, 6) to be deburred, and executes spring-loaded swiveling movements that follow the contour of the borehole edge (3, 6) as the deburring tool is rotated, characterized in that the blade axis (55) of the deburring blade (9), in the home position in which it is swiveled away from the base body, forms an angled swivel position (52, 53) that deviates from the 90-degree position, and in that a backstop is assigned to the deburring blade (9), which prevents it from swiveling back into the position in which it is swiveled at a 90-degree angle from the base body (12).
2. The deburring tool according to claim 1, characterized in that when the deburring tool is used for reverse deburring, the blade axis (55) is positioned obliquely at a negative additional angle (53) that ranges from 0 to 80.
3. The deburring tool according to claim 1 or 2, characterized in that when the deburring tool is used for forward deburring, the blade axis (55) is positioned obliquely at a positive additional angle (53) that ranges from 0 to 80.
4. The deburring tool according to any of claims 1 to 3, characterized in that the deburring blade (9) is embodied as a single-edge blade having a cutting edge (39) arranged on a single side, and in that the forward-most portion of the deburring blade (9) is formed by a sliding bearing (24), with which the deburring blade (9) rests slidingly against the tubular inner surface (18) of the workpiece (1).
5. The deburring tool according to any of claims 1 to 4, characterized in that the neutral position of the deburring blade (9) is defined by a neutral angle (52), which deviates by an additional angle from the position of the blade axis (55) in which it is swiveled at a 90-degree angle from the base body, and in that this neutral position of the deburring blade (9) is defined by the single-sided engagement of the lower end (30a) of the flexible spring (30) into the control groove (31) on the blade holder side.
6. The deburring tool according to claim 5, characterized in that the control groove (31) is embodied as a U-shaped profile which is open radially outward, in that the one side of the flexible spring (30) rests, spring-loaded, against a control edge (32) on one side of the control groove (31), and in that the opposite control edge (34) of the control groove (31) forms the backstop for the blade holder (20).
7. The deburring tool according to any of claims 1 to 6, characterized in that in place of a flexible spring (30) which is clamped at one end, a helical spring is arranged in the blade bearing (27) of the blade holder (20).
8. A method for operating a deburring tool for the reverse deburring of borehole edges (3, 6) that have a straight or un-round shape, consisting of a base body (12) which is rotatably driven about its longitudinal axis (50), and at the lower end of which at least one blade holder (20) with at least one deburring blade (9) secured therein is mounted on a blade bearing (27) on the base body side so as to swivel vertically, and on the outer periphery of the blade holder (20) a control groove (31) which is open radially outward is arranged, into which the freely flexible end (30a) of a flexible spring (30) engages, the other end of said spring being clamped to the base body (12), wherein during the deburring process, the deburring blade (9) is swiveled away from the base body (12) at an angle (51, 52, 53) in relation to the longitudinal axis of the base body (12), and the blade axis (55) of the deburring blade (9) rests, spring-loaded, with its at least one cutting edge (39) against the borehole edge (3, 6) to be deburred, and executes spring-loaded swiveling movements that follow the contour of the borehole edge (3, 6) as the deburring tool is rotated, characterized in that 8.1 in a first method step, the deburring tool (10) is moved, concentrically with the cross bore axis (56) of a cross bore (2) to be deburred, up to the cross bore (2) until a sliding bearing (24) at the front, unattached end of the bar-shaped deburring blade (9) is located just outside of the cross bore 2, 8.2 in that in a second method step, the forward feed movement is interrupted as soon as the sliding bearing (24) is at the front edge of the cross bore (2), 8.3 in that in a third method step, the deburring tool (10) executes a movement in the transverse direction (40) to move the deburring tool (10) eccentrically and transversely to the cross bore axis (56) until radial clearance (42) is achieved between the deburring blade (9), which is swiveled away from the deburring tool, and the cross bore (2), 8.4 in that in a fourth method step, the deburring tool (10) is introduced further longitudinally into the cross bore (2) until the sliding bearing (24) has just entered into the cross bore 2, 8.5 in that in a fifth method step, the deburring tool (10) is moved back in the transverse direction in order to bring the longitudinal axis (50) of the deburring tool (10) in alignment with the cross bore axis (56) of the cross bore (2), 8.6 in that in a sixth method step, longitudinal movement is continued until the deburring tool (10) is moved forward into its starting position at the start of the deburring process, 8.7 and in that in a seventh method step, proceeding from this starting position, the deburring tool (10) is rotationally driven and executes the deburring process, wherein as the deburring tool (10) is moved back in the vertical direction, the deburring blade (9) rests with its cutting edge (39) against the inner side of the cross bore (2), and executes a deburring, advancing circumferentially, of the inner edge (3) of the cross bore (2).
9. The method for operating a deburring tool for the forward deburring of borehole edges (3, 6) that have a straight or un-round shape, consisting of a base body (12) which is rotatably driven about its longitudinal axis (50), and at the lower end of which at least one blade holder (20) with at least one deburring blade (9) secured therein is mounted on a blade bearing (27) on the side of the base body so as to swivel vertically, and on the outer periphery of the blade holder (20) a control groove (31) which is open radially outward is arranged, into which the freely flexible end (30a) of a flexible spring (30) engages, the other end of said spring being clamped to the base body (12), wherein during the deburring process, the deburring blade (9) is swiveled away from the base body (12) at an angle (51, 52, 53) in relation to the longitudinal axis of the base body (12), and the blade axis (55) of the deburring blade (9) rests, spring-loaded, with its at least one cutting edge (39) against the borehole edge (3, 6) to be deburred, and executes spring-loaded swiveling movements that follow the contour of the borehole edge (3, 6) as the deburring tool is rotated, characterized in that 9.1 in a first method step, the deburring tool (10) is moved, concentrically with the cross bore axis (56) of a cross bore (2) to be deburred, up to the cross bore (2) until a sliding bearing (24) at the front, unattached end of the bar-shaped deburring blade (9) is located just outside of the cross bore 2, 9.2 in that in a second method step, the forward feed movement is interrupted as soon as the sliding bearing (24) is at the front edge of the cross bore (2), 9.3 in that in a third method step, the deburring tool (10) executes a movement in the transverse direction (40) to move the deburring tool (10) eccentrically and transversely to the cross bore axis (56) until radial clearance (42) is achieved between the deburring blade (9), which is swiveled away from the deburring tool, and the cross bore (2), 9.4 in that in a fourth method step, the longitudinal movement is continued until the deburring tool (10) has been moved forward into its starting position at the start of the deburring process, 9.5 and in that in a fifth method step, proceeding from this starting position, the deburring tool (10) is rotationally driven and executes the deburring process, wherein as the deburring tool (10) is moved forward in the vertical direction, the deburring blade (9) rests with its cutting edge (39) against the outer side of the cross bore (2), and executes a deburring, advancing circumferentially, of the outer edge (6) of the cross bore (2).
10. The method according to either of claims 8 and 9, characterized in that the neutral position of the deburring blade (9) is no longer the position in which it is swiveled at a 90 angle from the base body (12) of the deburring tool (10), and instead the blade axis (55) of the deburring blade (9) occupies a swiveled position in which it is angled from the neutral position (51), and in that a backstop is assigned to the deburring blade, which prevents it from swiveling back to the 90-degree position (51).
11. The method according to any of claims 7 to 10, characterized in that, during reverse deburring, the deburring tool (10) is moved upward vertically relative to the workpiece (1), in which case the blade axis (55) of the deburring blade (9) is directed obliquely downward (opposite the feed direction), and in that during deburring of a borehole edge in the forward direction, the deburring tool (10) is moved vertically downward relative to the workpiece (1), and the blade axis of the deburring blade is directed obliquely upward (opposite the feed direction).
Description
[0036] In the following, the invention will be described in greater detail in reference to drawings that depict a plurality of embodiments. Additional features that are essential to the invention and advantages of the invention will be apparent from the drawings and from the description thereof.
[0037] The drawings show:
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[0056]
[0057] The tubular workpiece has a main bore 4, which is intersected by the cross bore 2, producing an inner edge 3, which is to be deburred, and an outer edge 6.
[0058] In a known manner, the tubular workpiece 1 has two opposing end faces 5a, 5b, and the deburring blade 9 is to be used for internal deburring of the interior inner edge 3, which is coincident with the tubular inner surface 18. The inner edge 3, which has the un-round interfering contours that are to be deburred, is therefore to be deburred using the deburring blade 9 according to the invention.
[0059] For purposes of clarity, the arrows 7, which represent only rotational positions of deburring tool 10, form various segments 8a, 8b, 8c and 8d, which are merely sector-like regions that result along the inner edge 3 to be deburred, and in the area of these segments, segment 8c represents the critical region, specifically the region in which the deburring blade 9 enters into a neutral position and can result in a break.
[0060] The critical segment 8c, in which deburring blade 9 reaches an undesirable position where it is susceptible to breakage applies only if deburring tool 10 is driven in a clockwise direction; if the deburring tool is driven in a counterclockwise direction, a different segment, specifically segment 8b, would be the critical segment that forms a contour on the periphery of inner edge 3 where the deburring blade 9 is at risk of breaking.
[0061] Deburring tool 10 consists substantially of an approximately cylindrical base body 12, on the one side of which a longitudinal groove 13 is arranged, in which a clamping strip 15 is secured with the help of screws 14 and securely clamps one end of a flexible spring 30, which will be described later.
[0062] The other end of flexible spring 30 acts on a blade holder 20, in which deburring blade 9 is clamped.
[0063] Also important for the method described in the following is that base body 12 has at its lower end an undercut 43 where the diameter of the base body is decreased, so that the base body transitions into a base body portion 16 in which the diameter is decreased. The base body portion 16 having a decreased diameter is the portion in which the blade holder 20 is arranged with deburring blade 9 secured thereto. Deburring blade 9 may be permanently arranged in blade holder 20 or may also be replaceable (see EP 2 671 656 A1).
[0064] By definition, this results in an interfering contour 36, because the inner wall 3 of cross bore 2 lies close to tubular inner surface 18.
[0065] The tubular wall 17 of the tubular workpiece 8 is defined by tubular inner wall 18.
[0066]
[0067] Deburring blade 9 is embodied as a single-edge blade, with cutting edge 39 being shown on the bottom, and the forward-most portion of deburring blade 9 being formed by a sliding bearing 24, with which the deburring blade slides along the tubular inner surface 18 of workpiece 1.
[0068]
[0069] Such an undesirable break thus occurs in the direction of arrow 19 in segment 8c, as was described in reference to
[0070] The same case, specifically the case of a break in segment 8c, is illustrated again in
[0071] This collision case occurs when blade axis 55 of deburring blade 9 forms an angle (neutral angle 51) of 90 with the longitudinal axis 50 of deburring tool 10, designated as zero position 25.
[0072] The invention is intended to avoid such cases of breakage.
[0073] This is where the invention comes in, which provides according to
[0074] Whereas
[0075] This is carried out according to the invention in that the lower end 30a of flexible spring 30 extends into a control groove 31, but only the one side of flexible spring 30 rests against the one control edge 32 (see
[0076] According to
[0077] This results in a preloading of blade holder 20 only in the direction of arrow 26, and as is clear from the diagram of
[0078] It is therefore essential that the lower end 30a of flexible spring 30 extends into control groove with spacing therefrom, and rests only with one side edge against the one control edge 32, thus prestressing the blade holder, spring-loaded, in only one direction (diversion clearance 26), while in the other direction, the end 30a of flexible spring 30 would come to rest immediately against the opposing control edge 34, blocking the blade against swiveling back. This is the backstop according to the invention.
[0079] The deburring blade is thus held, spring-loaded, in a position in which it is swiveled away from base body portion 16 of deburring tool 10 at an angle that deviates from 90.
[0080]
[0081] In the case of a breakas was illustrated in
[0082] The deflection of flexible spring 30 resulting from the fact that only the left side of flexible spring 30 rests against the one control edge 32 of control groove 31 is achieved by means of a spring preloading pin 28, which rests against the lateral wall of flexible spring 30, deflecting it obliquely outward in such a way that control edge 32 is in contact with flexible spring 30, and as a result, blade holder 20 remains held, swiveled obliquely downward.
[0083] In the position shown in
[0084] The blade is therefore no longer able to move back into the neutral position, since this would be prevented by the positioning of control edge 34 against the end face 30b of flexible spring 30.
[0085] Therefore, flexible spring 30 is moved out of its neutral home position by means of spring preloading pin 28 into an oblique position, and ensures that only one lateral edge of flexible spring 30 rests against control edge 32 of control groove 31.
[0086] In a further development, it can be provided that spring preloading pin 28 is embodied as adjustable and as rotatable as an eccentric pin, making the adjustment clearance or the deflection of flexible spring 30 into an oblique position adjustable.
[0087]
[0088] Cross bore 2 lies close enough to flange ring 37 that the case of breakage is again encountered according to
[0089] The collision case occurs here as well because in deburring segment 8c, blade holder 20 with the deburring blade 9 clamped thereon, which is driven in the direction of arrow 11, is unable to back away in the direction of arrow 19, and in the drawing of
[0090] The collision case similar to the collision case of
[0091] This is where the invention comes in, which provides according to
[0092]
[0093] As is apparent here, the base body portion 16 with a decreased diameter is located at the lower end of base body 12, and in this region, deburring blade 9 is held spring-loaded with blade axis 55 in a constantly oblique position.
[0094]
[0095] For this purpose, spring preloading pin 28 is provided, which is positioned against the inner side of flexible spring 30 so that the flexible spring is supported obliquely and spring-loaded against spring preloading pin 28, ensuring that only control groove 31 of blade holder 20, with the help of control edge 32, rests against the one side of flexible spring 30, thereby holding blade holder 20, spring-preloaded, in an oblique downward position in the neutral position.
[0096]
[0097] In a first method step, deburring tool 10 is introduced into cross bore 2 in the direction of arrow 38, concentrically with cross bore axis 56 of cross bore 2, until sliding bearing 24 of deburring blade 9 is just outside of cross bore 2.
[0098] As soon as sliding bearing 24 is at the front edge of cross bore 2, the forward feed movement in the direction of arrow 38 is interrupted, and in a subsequent method step, movement is carried out in transverse direction 40, in order to move the base body 12 of the deburring tool eccentrically and transversely to cross bore axis 56 of deburring tool 10.
[0099] This serves to ensure that deburring blade 9, which is already protruding out of base body 12, will not collide with the right side of cross bore 2, and results in clearance 42.
[0100] Once clearance 42 has been achieved, introduction into cross bore 2 in the longitudinal direction of arrow 41 can be continued, until sliding bearing 24 has just entered into cross bore 2, and only then is the tool pulled back in the transverse direction along arrow 40, as shown in
[0101] Blade 9 is thus already moved, spring-loaded, out of its obliquely extended position into a further obliquely extended position, without risk of collision or breakage.
[0102] In the transition from
[0103] Proceeding from this starting position, deburring tool 10 is driven in the direction of arrow 11 and executes the deburring process, in which the cutting edge 39 of deburring blade 9 is placed against the inner side of cross bore 2 and executes a deburring of the inner edge 3 of cross bore 2, advancing circumferentially.
[0104] This is carried out with retraction in the direction of arrow 41.
[0105] As is clear from this diagram, with the deburring blade 9 held constantly in its deburring position, spring-loaded obliquely downward, there is no longer a risk of breakage on an interfering contour 36.
[0106]
[0107] As a further embodiment example,
[0108] When retaining pin 46 is removed from blade holder 20, deburring blade 9 can thus be removed.
[0109] Otherwise, the same reference signs are used for the same parts.
[0110]
[0111] The same function is shown in the embodiment example according to
[0112] Locking pin 49 therefore likewise forms a stop for limiting the swiveling of deburring blade 9 obliquely outward, so that flexible spring 30 cannot come to rest against control edge 32, because this oblique preloading or stop limitation is accomplished by means of locking pin 49.
[0113] In this embodiment example it is clear that flexible spring 30 could also be dispensed with, and in its place a spiral spring or helical compression spring could hold blade holder 25, spring-preloaded, in its outward swiveled position.
[0114] The provision of a flexible spring which is clamped at one end with its unattached end being supported against the blade holder thus may also be replaced by other spring preloading devices, or generallystored-energy devices.
LIST OF REFERENCE SIGNS
[0115] 1 workpiece (tube)
[0116] 2 cross bore
[0117] 3 inner edge (of 2)
[0118] 4 main bore
[0119] 5 end face (of 1) a, b
[0120] 6 outer edge (of 2)
[0121] 7 arrow direction
[0122] 8 segment a, b, c, d
[0123] 9 deburring blade
[0124] 10 deburring tool
[0125] 11 arrow direction
[0126] 12 base body
[0127] 13 longitudinal groove
[0128] 14 screw
[0129] 15 clamping strip
[0130] 16 base body portion
[0131] 17 tubular wall (of 1)
[0132] 18 tubular inner surface
[0133] 19 arrow direction
[0134] 20 blade holder
[0135] 21 bearing bore for 9
[0136] 22 securing pin
[0137] 23
[0138] 24 sliding bearing
[0139] 25 zero position
[0140] 26 deflecting clearance 26
[0141] 27 blade bearing
[0142] 28 spring preloading pin
[0143] 29 distance
[0144] 30 flexible spring 30a end 30b end face
[0145] 31 control groove
[0146] 32 control edge
[0147] 33 clearance
[0148] 34 control edge
[0149] 35 end face (of 1)
[0150] 36 interfering contour
[0151] 37 flange ring
[0152] 38 arrow direction
[0153] 39 cutting edge (of 9)
[0154] 40 transverse direction 40
[0155] 41 longitudinal direction 41
[0156] 42 clearance
[0157] 43 undercut (front)
[0158] 44 undercut (rear)
[0159] 45 tapered, widened portion
[0160] 46 retaining pin
[0161] 47 preloading pin
[0162] 48 peripheral groove 48a, 48b stop
[0163] 49 locking pin
[0164] 50 longitudinal axis
[0165] 51 neutral angle (old)
[0166] 52 neutral angle (new)
[0167] 53 additional angle
[0168] 54 torque
[0169] 55 blade axis
[0170] 56 cross bore axis