Door Strike Plate with Adjustable Subplate
20170175417 ยท 2017-06-22
Assignee
Inventors
Cpc classification
International classification
Abstract
An apparatus and method for adjusting a door latching mechanism is shown and illustrated. The apparatus comprises a subplate and a strike plate. The subplate is installed against a door frame at latching location underneath the strike plate. The subplate has a front side and a rear side with different widths and defining a bolt aperture. The user can install the subplate in any variation to present an additional latching edge to a latch bolt. In addition, the subplate may have an adjustable tab which may be positioned inward toward the door frame or outward away from the door frame. The adjustable tab presents an additional latching edge for the latch bolt.
Claims
1) An apparatus for receiving a door latch bolt comprising a) a subplate (400) formed from a metal blank (402) i) wherein said metal blank (402) comprises (1) a front side (420) having a front edge (422) and a front latching edge (410); (2) a rear side (424) having a rear edge (426) and rear latching edge (428); (3) a bolt aperture (404); (4) an adjustable tab (412) connected to said front side (420) by a top tab fold line (430a) and a bottom tab fold line (430b); (5) a tab aperture (432) disposed between said adjustable tab (412) and said front side (420); (6) a top fastener hole (406a); (7) a bottom fastener hole (406b); b) a strike plate (100) comprising i) a bolt aperture (102) having a back edge (104) and a front latching edge (110); ii) an outer face (130); iii) an inner face (140); iv) a curved front portion (120) curving toward said inner face (140); v) a top screw hole (112); and vi) a bottom screw hole (114).
2) The apparatus as in claim 1 wherein said bolt aperture (102) of said strike plate (100) has a curved top edge (106) extending from said back edge (104) to said front latching edge (110) and a curved bottom edge (108) extending from said back edge (104) to said front latching edge (110), wherein said curved top edge (106) is disposed on an opposite side of said bolt aperture (102) than said curved bottom edge (108).
3) The apparatus as in claim 2 wherein said strike plate (100) further comprises a first lip (150a) extending from said top screw hole (112) and disposed on said inner face (140) and a second lip (150b) extending from said bottom screw hole (114) and disposed on said inner face (140).
4) The apparatus as in claim 3 wherein said first lip (150a) is configured to be aligned with said top fastener hole (406a) and said second lip (150b) is configured to be aligned with said bottom fastener hole (406b) when said strike plate (100) and said subplate (400) are removably secured to a door jamb.
5) The apparatus as in claim 4 wherein a portion of said first lip (150a) is disposed within said top fastener hole (406a) and a portion of said second lip (150b) is disposed within said bottom fastener hole (406b) when said strike plate (100) and said subplate (400) are removably secured to a door jamb.
6) The apparatus as in claim 5 wherein said strike plate (100) is unmovable in a plane parallel to said subplate (400) when said inner face (140) of said strike plate (100) is placed against a face of said subplate (400).
7) The apparatus as in claim 6 wherein said adjustable tab (412) is configured to be disposed at a substantially right angle from said front side (420) by bending said top tab fold line (430a) and said bottom tab fold line (430b).
8) The apparatus as in claim 7 wherein said front side (420) has a width which is unequal to a width of said rear side (424).
9) The apparatus as in claim 8 a) wherein a portion of said front side (420) of said subplate (400) extends approximately inches beyond said front latching edge (110) into said bolt aperture (102) of said strike plate (100) when said subplate (400) and said strike plate (100) are removably secured to a door jamb in a first configuration; b) wherein a portion of said rear side (424) of said subplate (400) extends approximately 1/16 inches beyond said front latching edge (110) into said bolt aperture (102) of said strike plate (100) when said subplate (400) and said strike plate (100) are removably secured to a door jamb in a second configuration.
10) An apparatus for receiving a door latch bolt comprising a) a strike plate comprising i) a shaped body; ii) a shaped strike plate opening; iii) two screw holes; b) a subplate comprising i) a shaped body comprising (1) a front portion; (2) a top portion; (3) a bottom portion; (4) a rear portion; ii) a shaped subplate opening; iii) an adjustable tab connected to said front portion of said shaped body; iv) a first fastener hole disposed in said top portion of said shaped body; v) a second fastener hole disposed in said bottom portion of said shaped body.
11) The apparatus of claim 10 wherein said shaped subplate opening is defined by a front latching edge disposed on said front portion of said shaped body, a rear latching edge disposed on said rear portion of said shaped body, a top inner edge disposed on said top portion of said shaped body, and a bottom inner edge disposed on said bottom portion of said shaped body.
12) The apparatus of claim 10 a) wherein a front portion of said shaped body of said subplate extends approximately inches into said shaped strike plate opening beyond a front latching edge of said strike plate when said subplate and said strike plate are removably secured to a door jamb in a first configuration; b) wherein a rear portion of said shaped body of said subplate extends approximately 1/16 inches into said shaped strike plate opening beyond a front latching edge of said strike plate when said subplate and said strike plate are removably secured to a door jamb in a second configuration.
13) The apparatus of claim 10 wherein said front portion of said shaped body of said subplate is wider than said rear portion of said shaped body of said subplate.
14) The apparatus of claim 10 wherein said adjustable tab is connected to said front portion of said shaped body by a first bendable connection disposed at a first end of said adjustable tab and a second bendable connection disposed at a second end of said adjustable tab.
15) A method for ensuring a door fits tightly within a door jamb when in a closed position comprising a) placing a subplate (400) against a door jamb at a location to receive a door latch bolt, said subplate (400) comprising (1) a front side (420) having a front edge (422) and a front latching edge (410); (2) a rear side (424) having a rear edge (426) and rear latching edge (428); (3) a bolt aperture (404); (4) an adjustable tab (412) connected to said front side (420) by a top tab fold line (430a) and a bottom tab fold line (430b); (5) a tab aperture (432) disposed between said adjustable tab (412) and said front side (420); (6) a top fastener hole (406a); (7) a bottom fastener hole (406b); b) placing a strike plate (100) against said subplate (400) such that said subplate (400) is disposed between said strike plate (100) and said door jamb, said strike plate (100) comprising i) a bolt aperture (102) having a back edge (104) and a front latching edge (110); ii) an outer face (130); iii) an inner face (140); iv) a curved front portion (120) curving toward said inner face (140); v) a top screw hole (112); vi) a bottom screw hole (114); and c) removably securing said subplate (100) and said strike plate (400) to said door jamb; d) ensuring proper utilization by listening for a double-clicking sound of a door latch bolt engaging said strike plate (100) and said subplate (400).
16) The method as in claim 15 further comprising bending said top tab fold line (430a) and said bottom tab fold line (430b) such that said adjustable tab (412) extends toward said door jamb when said subplate (400) is removably secured to said door jamb.
17) The method as in claim 15 further comprising bending said top tab fold line (430a) and said bottom tab fold line (430b) such that said adjustable tab (412) extends away from said door jamb when said subplate (400) is removably secured to said door jamb.
18) The method as in claim 15 further comprising placing said front side (420) of said subplate (400) adjacent to said curved portion (120) of said strike plate (100) prior to removably securing said subplate (400) and said strike plate (100) to said door jamb.
19) The method as in claim 15 further comprising placing said rear side (424) of said subplate (400) adjacent to said curved portion (120) of said strike plate (100) prior to removably securing said subplate (400) and said strike plate (100) to said door jamb.
20) The method as in claim 15 further comprising a) placing a portion of said first lip (150a) within said top fastener hole (406a) and a portion of said second lip (150b) within said bottom fastener hole (406b) such that said strike plate (100) is unmovable in a plane parallel to said subplate (400) when said inner face (140) of said strike plate (100) is placed against a face of said subplate (400).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Various exemplary embodiments of this invention will be described in detail, wherein like reference numerals refer to identical or similar components, with reference to the following figures, wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0030] The claimed subject matter is now described with reference to the drawings. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the claimed subject matter. It may be evident, however, that the claimed subject matter may be practiced with or without any combination of these specific details, without departing from the spirit and scope of this invention and the claims.
[0031] Referring now to exemplary
[0032] The strike plate 100 may have bolt aperture 102, which may be disposed through the body of door strike plate 100. The bolt aperture 102 may be formed in any desired or known fashion during the manufacturing process. The bolt aperture 102 may be formed in such a shape that it has a flat back edge 104, a curved top edge 106, a curved bottom edge 108, and front latching edge 110. For example, the curved top edge 106 and the curved bottom edge 108 may be angled substantially towards a center portion of bolt aperture 102 in their middle portions, and may extend down and away from a center portion of bolt aperture 102 and terminating at distal ends 116, 118 of the front latching edge 110, respectively. In other words, in some exemplary embodiments, the curved top edge 106 and the curved bottom edge 108 may have widths that increase from back edge 104 to front latching edge 110. The curves of curved top edge 106 and curved bottom edge 108 may substantially mirror each other in shape and increasing width from back to front. Also, in some further exemplary embodiments, the front latching edge 110 may also act as an expansion area that may be reshaped or adjusted to provide further size to opening of bolt aperture 102, allowing for additional ease of fitting a previously-misaligned latch bolt.
[0033] Still referring to exemplary
[0034] As shown by
[0035] Also, as shown in exemplary
[0036] Referring now to exemplary
[0037] Still referring to exemplary
[0038] Referring now to exemplary
[0039] In still another exemplary embodiment, a method of using a door strike plate 100 may be described. In this method, an old door strike plate which does not allow for proper or desired latching may be removed and discarded. Door strike plate 100 may then be fitted to a door frame 300 (also known as a door jamb), for example as shown in
[0040] Now generally referring to exemplary
[0041] An exemplary subplate 400 may include a substantially planar plate or body from a metal blank 402 having a bolt aperture 404 capable of receiving a latch. The subplate 400 may further include a top fastener hole 406a and a bottom fastener hole 406b for allowing screws 302, 304 or other desired strike-plate fasteners to pass through, securing subplate 400 between a strike plate 100 and a door frame 300. In an exemplary embodiment, the top fastener hole 406a and/or the bottom fastener hole 406b may be aligned to coincide with fastener holes 112, 114 disposed in a strike plate. Yet further, at least one fastener hole 406a, 406b may be shaped or sized to allow for adjustments in the orientation of a subplate, without adjusting the location of screws or fasteners 302, 304 on a door frame. In some exemplary embodiments, the bolt aperture 404 may be shaped and sized to substantially coincide with the bolt aperture 102 of the strike plate 100. When installed, a front latching edge 410 of the bolt aperture 404 may be disposed within the perimeter of bolt aperture 102. This additional latching edge may result in a tiered, two-step latching system.
[0042] A door latch bolt is provided an additional latching edge by the subplate 400, further in along the face of a door frame, which may significantly eliminate looseness and rattle. When closing, a door latch bolt may cause a double-click sound, indicating that both latching edges 110, 410 have been engaged. If a latch bolt is not able to engage front latching edge 410 the latch bolt may still engage latching edge 110, allowing the door to function properly, even if the subplate 400 is not needed.
[0043] A subplate 400 may also include an adjustable tab 412 to further reduce looseness. The adjustable tab 412 may protrude from and be bent in relation to a front latching edge 410, as would be understood by a person having ordinary skill in the art. Bending the adjustable tab 412 may further adjust the engagement location of a latch bolt by causing the latch bolt to engage the adjustable tab 412. The adjustable tab 412 is connected to the front side 420 by a top tab fold line 430a and a bottom tab fold line 430b. The top tab fold line 430a and a bottom tab fold line 430b are configured to provide points permitting the adjustable tab 412 to moved to a position so that it is disposed towards the door frame or away from the door frame. Although the embodiment illustrates a top tab fold line 430a and a bottom tab fold line 430b, there may be any number of tab fold lines connecting the adjustable tab 412 to the front side 420. Disposed between the adjustable tab 412 and the front side 420 is a tab aperture 432. In an embodiment with multiple tab fold lines, there may be more than one tab aperture 432.
[0044] As illustrated in
[0045] In an exemplary embodiment, the horizontal compensation of a front side 420 of the metal blank 402, which may be the portion of the metal blank 402 between the bolt aperture 404 and a front edge 422, may be greater than that of a rear side 424, which may be the portion of the metal blank 402 between the bolt aperture 404 and a rear edge 426. In such embodiments, the subplate 400 may be reversible to provide further variation in the amount of horizontal compensation provided. For example, the subplate 400 may be reversed, or rotated 180 degrees about the face of a door frame, to provide a different amount of horizontal compensation. When reversed, the rear side 424 may create a rear latching edge 428 for engaging a latch bolt. In an exemplary embodiment, with the subplate 400 installed between the strike plate 100 and a door frame 300, a front side 420 may provide inches of horizontal compensation to eliminate looseness or rattle. If reversed 180 degrees, placing a rear side 424 to the front toward the latch bolt, then the rear side 424 provides 1/16 inches of horizontal compensation. This amount of compensation is the distance measured from the front latching edge 110 to the latching edge of the subplate 400 utilized.
[0046] An installer may choose which orientation provides the best performance in relation to eliminating door looseness or rattle. Such a reversed orientation would rotate the adjustable tab 412 away from the door latch, eliminating its possible use. In other exemplary embodiments, rear side 424 may also have an adjustable tab. In other exemplary embodiments, the horizontal compensation of a front side 420 and rear side 424 may be any desired amount, as would be understood by a person having ordinary skill in the art. This may allow for secure latching when some compensation is necessary, but not the full horizontal compensation amount of front side 420. In such embodiments, the adjustable tab 412 may only be functional in a front orientation, when front latching edge 410 serves as the latching edge.
[0047] In another embodiment of the invention the first lip 150a of the strike plate 100 engages with the top fastener hole 406a and the second lip 150b of the strike plate 100 engages with the bottom fastener hole 406b. In one embodiment a portion of the first lip 150a can be placed within the top fastener hole 406a and a portion of the second lip 150b can be placed within the bottom fastener hole 406b. The placement of the respective lips 150a, 150b within the respective fastener holes 406a, 406b ensures that the strike plate 100 and the subplate 400 can be snugly fit together such that neither the strike plate 100 nor the subplate 400 can move in a planar direction relative to each other, preventing the sliding of either plate while in use on a door frame and further enhancing the force by which the combined plates can hold a door latch.
[0048] Referring to
[0049] In further exemplary embodiments, the subplate 400 may be permanently affixed to the strike plate 100, such as by welding, or integrally formed with strike plate 100. Affixing the subplate 400 to the strike plate 100 or integrally forming the subplate 400 with the strike plate 100 may simplify installation by limiting the installation to one part, while maintaining the two-layer metal edge and two-step latching system.
[0050] The subplate 400 may be made of a variety of materials, such as metal, or other materials as would be understood by a person having ordinary skill in the art. In an exemplary embodiment, the subplate 400 may be zinc-plated. The subplate 400 and the strike plate 100 may be made of the similar material or may be made of different materials, as desired. In an exemplary embodiment, the subplate 400 may have a 1 mm sheet metal thickness, which may reduce door/doorframe gaps. In other exemplary embodiments, the subplate 400 may have any desired thickness as would be understood by a person having ordinary skill in the art.
[0051] The subplate 400 may be used with a strike plate 100, as described above. Alternatively, a subplate 400 may be used with any desired strike plate embodiment, as would be understood by a person having ordinary skill in the art. The subplate 400 may be utilized with a specialized strike plate 100 or with a standard strike plate provided with a commercially available door frame.
[0052] Referring to
[0053] From a general view of the installation of the invention, the user first stacks the strike plate on top of the subplate 400 so that the screwholes of the subplate align with the respective fastener holes of the strike plate 100. The user then inserts screws 302, 304 through the respective holes and begins threading the screws. The user may being threading the screws 302, 304 manually with the user's fingers or using a tool such as a screwdriver. The user then places the combined subplate 400 and strike plate 100 on a door jamb 300. The user can use a screwdriver or electric drill with a #2 bit to removal secure the subplate 400 and strike plate 100 combination to a recess in the door jamb 300. The user optionally may take proper measurements or use a stencil prior to this step to ensure proper placement of the combined apparatus. After installing the combined apparatus, the user then closes the door to ensure that the door latch bolt enters the each bolt aperture 102, 404. The user listens for a double-clicking sound of the door latch bolt engaging each latching edge 110, 410. If the user hears two metallic clicks then the installation of the combined apparatus is complete. Optionally the user may bend the adjustable tab 412 outward, toward the door to eliminate looseness. If the user hears only one click then the user removes the combined apparatus and reverses the orientation of the subplate 400 in relation to the strike plate 100 by turning it 180 degrees. The user then removably secures the combined apparatus to the door jamb 300. The user closes the door again, listening for a double clicking sound. If two clicks are still not heard the user may remove the combined apparatus, discard the subplate 400, and reattach the strike plate 100 only to the door jamb 300.
[0054] What has been described above includes examples of the claimed subject matter. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the claimed subject matter, but one of ordinary skill in the art can recognize that many further combinations and permutations of such matter are possible. Accordingly, the claimed subject matter is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term includes is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term comprising as comprising is interpreted when employed as a transitional word in a claim.
[0055] The foregoing method descriptions and the process flow diagrams are provided merely as illustrative examples and are not intended to require or imply that the steps of the various embodiments must be performed in the order presented. As will be appreciated by one of skill in the art the order of steps in the foregoing embodiments may be performed in any order. Words such as thereafter, then, next, etc. are not intended to limit the order of the steps; these words are simply used to guide the reader through the description of the methods. Further, any reference to claim elements in the singular, for example, using the articles a, an or the is not to be construed as limiting the element to the singular.
[0056] The preceding description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the following claims and the principles and novel features disclosed herein.