SOLAR THERMAL COLLECTOR
20170176052 ยท 2017-06-22
Assignee
Inventors
Cpc classification
F24S23/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S30/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/47
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S30/425
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2030/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S25/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A solar thermal collector using one-piece parabolic frame having a one-piece reflector or thin mirror film provided on the top portion of the one-piece parabolic frame, a heat collection element tube where heat transfer fluid is to be provided and a solar tracking system that provides precise focus of the parabola to the sun optimizing the heat transfer from the heat collection element tube (HCE) to the heat transfer fluid (HTF).
Claims
1. A solar thermal collector comprising a one-piece parabolic frame, a one piece reflector provided on top of the one-piece, parabolic frame, frame support assembly disposed on the one-piece parabolic frame and one-piece reflector, arm assembly disposed on both ends of the one-piece parabolic frame and one-piece reflector, stanchion assembly provided on the frame support assembly, a stand assembly to support the solar energy collector and a motor disposed on the stand assembly and glove assembly.
2. A solar thermal collector according to claim 1 wherein the frame support assembly comprises at least a long inner frame, a short inner frame, an inner center support frame, a long outer frame, a short outer frame and an outer center support frame.
3. A solar thermal collector according to claim 1 wherein the arm assembly comprises a right glove member, a left glove member, a shoe member, a hub member and plurality of arm rod members.
4. A solar thermal collector according to claim 3 wherein the right and left glove members are being defined by an arrow tip like body having a flange extending from its back portion and an L-shaped flange perpendicularly extending from the arrow tip like body.
5. A solar thermal collector according to claim 4 wherein the flange is provided with a clamp.
6. A solar thermal collector according to claim 3 wherein the hub member is being defined by a T-shaped body having an opening in the middle and depressions disposed on ends of the T-shaped body.
7. A solar thermal collector according to claim 6 wherein the ends of the T-shaped body is provided with clamps.
8. A solar thermal collector according to claim 3 wherein the hub member is provided with a heat collecting element bearing.
9. A solar thermal collector according to claim 3 wherein the hub member is provided with an end hub.
10. A solar thermal collector according to claim 3 wherein the shoe member is being defined by an L-shaped body having a vertical flange extending from its top portion and a depression disposed on the vertical flange.
11. A solar thermal collector according to claim 10 wherein the vertical flange is provided with a clamp.
12. A solar thermal collector according to claim 1 wherein the stanchion assembly comprises a stand, holding supports disposed at one end of the stand, bearing housing provided at the other end of the stand and a bearing clamp provided on top of the bearing housing.
13. A solar thermal collector according to claim 12 wherein the stanchion assembly is provided with insulator gasket.
14. A solar thermal collector according to clam 13 wherein a glass insulator is disposed within the insulator gasket.
15. A solar thermal collector according to claim 14 wherein a heat collecting element tube is provided within the glass insulator.
16. A solar thermal collector according to claim 15 wherein heat transfer fluid is disposed within the heat collecting element tube.
17. A solar thermal collector according to claim 1 wherein the stand assembly comprises a motor stand, a base support provided at one end of the motor stand, a motor support plate disposed at another end of the motor stand, motor brackets provided at both ends of the motor support plate and a motor disposed on the motor support plate.
18. A solar thermal collector according to claim 17 wherein the motor is provided with a shaft.
19. A solar thermal collector according to claim 18 wherein the shaft is provided with a motor gear.
20. A solar thermal collector according to claim 19 wherein the motor gear meshes with a hub gear.
21. A solar thermal collector according to claim 20 wherein the hub gear is connected to the end hub.
22. A solar thermal collector according to claim 1 wherein the solar energy collector is made of polycarbonate honeycomb material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0089] The present description will be better understood from the following detailed description read in light of the accompanying drawings, wherein like reference numerals are used to designate like parts in the accompanying drawings. The descriptions of the various embodiments of the invention as discussed hereinbelow are for example only and not intended to limit the scope of the invention, its uses and variations of size, shape, material structure or assembly methods.
[0090] According to at least one embodiment of the present invention shown in
[0091] In operation, the sun's energy being reflected onto the small, thin tube filled with HTF is maintained through a drive system and automated controls tracking the sun's travel across the sky throughout the day. The drive system rotates rows of parabolas 10 (see
[0092] One embodiment of the present invention is the drivetrain which utilizes a hub gear and a motor gear. The present invention virtually eliminates the corrosion of parts, increases efficiency and significantly reduces costs manufacture, shipping, maintenance and repairs which, are all transferred to the end customer. The present invention incorporates and produces increased quality and longer life of the overall solar thermal collector product having an increase in value to the customer while increasing the overall performance of the array.
[0093] Another embodiment of the present invention provides a one-piece hub and end hub eliminating connection of multiple hub pieces with screws and nuts that weaken and loosen causing lost focus of the mirror reflection on the HCE tube and failure of the system from broken hub parts. The present invention incorporates and produces increased quality and longer life of the overall solar thermal collector product having an increase in value to the customer while increasing the overall performance of the array.
[0094] Another embodiment of the present invention is the structural strength and integrity of the arm assembly on each end of the one-piece parabola frame. The present invention of the arm assembly's increased structural strength adds to the one-piece parabola structural integrity also increasing longevity of shape and focal capability on the HCE tube over time. The present invention of the arm structure provides increased efficiency of the system, increased thermal output of process HTF heat, reduced downtime from damaged and broken parts, and overall increased value to the customer.
[0095] Another embodiment of the present invention is the use of a slotted glass tube. A slot is cut in a tube of borosilicate glass down its length, slightly larger in width of the HCE tube, allowing easy installation, less breakage during installation, and easy removal for periodic cleaning as needed.
[0096] Another embodiment of the present invention is a solar parabolic heat collector using a one-piece parabola and drivetrain of a DC motor connected to an elliptical gear driving an arm connected to a joining tube between parabolas turning the row of parabolas as they track the sun.
[0097] The present invention provides a one-piece hub and end hub eliminating connection of multiple hub pieces with screws and nuts that weaken and loosen causing lost focus of the mirror reflection on the HCE tube and failure of the system from broken hub parts. The present invention incorporates and produces increased quality and longer life of the overall solar thermal collector product having an increase in value to the customer while increasing the overall performance of the array.
[0098] Referring now to
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[0102] As shown in
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[0106] Going back to
[0107] The example described is a solar thermal collector having fluid heating system. Although the present examples are described and illustrated herein as being implemented in a parabolic parabola solar thermal fluid heating system, the system described is provided as an example and not a limitation. As those skilled in the art will appreciate, the present examples are suitable for application in a variety of different types of parabolic parabola solar thermal fluid heating systems.
[0108] A. Stand Assemblies
[0109] Stand assemblies 232 are the supporting mechanisms and provide the axel point of rotational support of the row of solar thermal collectors 10. Stand assemblies 232 are mounted at the base to various applications; poured concrete pillars or a poured concrete slab on the ground as an example, frameworks of steel pipe welded together attached to the rooftop of a building may be another example of a mounting application though these are not the only mounting application for the stand bases. Stand assemblies 232 are mounted specific distances apart in line and parallel to the one before; (3) stand assemblies 232 are mounted specific distances apart in line and parallel to the one before; (3) stand assembly 232 in a two-solar thermal collector system 10.
[0110] B. Solar Thermal Collector Assembly
[0111] The solar thermal collector assembly 10 is mounted onto the stand assembly 232 starting with the first solar thermal collector 10 at one end of the row of stands. Additional solar thermal collectors 10 are connected to the last installed until the ending row solar thermal collector 10 has been attached to the last in the row.
[0112] C. Drivetrain
[0113] The system is driven by DC motor 65 connected to the motor gear 240 meshed with the drive gear 241 connected to the end-hub gear flange 254 of the end-hub 52 connecting a plurality of arm rods 29 to the left glove member 26, right glove member 25, and shoe member 24, of the solar thermal collector 10 or between solar collector assemblies 10 via right glove member 25, left glove member 26, shoe member 27, hub member 28 and plurality of arm rod members 29 of the arm assembly 14 (
[0114] The motor power is initiated through a simple system of automation controls delivering a set voltage, based on time to rotate per degree of angle, sent from a controller.
[0115] The solar thermal collector 10 row consists of a minimum of two solar thermal collectors 10 with a maximum number of solar thermal collectors 10 per row dependent on the motor output torque value and thermal output temperature need. The motor output torque value is based on the torque requirements as solar thermal collector 10 are added to a given row and weight increases as solar thermal collector 10 are connected.
[0116] The initial two solar thermal collector 10 connect at the stand assembly 232 using an arm assembly 14 structure. The arm assembly 14 is attached to the parabolic frame 200 and reflector 201 at the outer edge on each side and at the apex of the solar thermal collector 10. These are connected to the center point, hub member. The hub member of each connected solar thermal collector 10 is connected to an axel deliver rotational location at the stand assembly 232 and clamp.
[0117] Focal integrity from solar thermal collector 10 to another solar thermal collector 10 is increased using an outer center support frame 23 attached at the back-side of each solar thermal collector 10, between solar thermal collectors 10 at the outer edge on the side not rotating on each side of the stand. Only one side of the row between solar thermal collectors 10 will move past the stand assembly 232 during rotation as the row is stationed at the 20-degree position and rotates a maximum of 250 degrees at the end of the day.
[0118] A solar tracking system provides precise focus of the parabola to the sun optimizing the heat transfer from the Heat Collection Element tube (HCE) to the Heat Transfer Fluid (HTF). Tracking of the sun initiates rotation of a row of parabolas connected end-to-end at each (8) Hub/Axel Assembly contiguously rotating around the HCE tube maintaining the focus on the HCE tube continuously during all times of solar heat generation during the optimal heat collection time of day.
[0119] The tracking uses a safety system via a weather station and Programmable Logic Controller (PLC). The weather station continuously monitors data such as but not limited to; wind speed, wind direction, rain accumulation, ambient temperature and Dynamic Normal Irradiation (DNI). A PLC continuously monitors the safety system and all components of the solar system delivering monitoring data such as but not limited to; input temperature, output temperature and flow rate. When all each row motor to move to the targeted location provided by an algorithm generating a target angle system. The tracking system continues updating the target angle in precise angles at a programmed time interval throughout a programmed time space o daily tracking. Example, automatic initiation hour after sunrise start hour before sunset close daily.
[0120] The safety system delivers data measured through programmed set points in a PLC logic program to either keep the system in a non-tracking state, no startup, when environmental conditions such as no sun, high wind or high rains may cause to the parabolas or no solar heating is available. When during tracking, weather conditions such as; high winds, excessive rain or loss of sun are determined by the tracking system dangerous or not solar heat collection capable or internal temperatures of the system HTF exceed normal to a programmed set point in the PLC, the system automatically closes the system until the set point alarm changes to non-alarm state and the start-up condition is valid.
[0121] According to a further embodiment of the present invention,
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[0126] The preferred embodiments of the present invention for a solar thermal collector are described in the above-mentioned detailed description of the preferred embodiment. While these descriptions directly describe the embodiments, it is understood that those skilled in the art may conceive modifications and/or variations to the specific embodiment shown and described therein. Any such modifications or variations that fall within the purview of this description are intended to be included therein as well. Unless specifically noted, it is the intention of the inventor that the words and phrases in the specification and claims be given the ordinary and accustomed meanings to those of ordinary skill in the applicable art. For example, terms such as connection means and bolt and nut are directed to encompass any similar or equivalent conventional fastening devices or implements that those of skill in the art would understand as being applicable to the structures or elements in which they are used. The foregoing description of a preferred embodiment and best mode of the invention known to the applicant at the time of filing the application has been presented and is intended for the purposes of illustration and description. It is not intended to be exhausted or to limit the present invention to the precise form disclosed, and many modifications and variations are possible in the light of the above teachings.
[0127] The embodiment was chosen and described in order to best explain the principles of the present invention and its practical application and to enable others skilled in the applicable art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated.