Method for preventing fires in tank systems and tank system for methanol fuels comprising a fire protection apparatus
11602651 · 2023-03-14
Inventors
Cpc classification
International classification
Abstract
A method for preventing fires in tank systems and tank systems for methanol fuels comprising a fire protection apparatus are disclosed. The method can be effectively implemented to prevent vehicle fires, and to provide tank systems for methanol fuel with an appropriate fire protection apparatus. The method for preventing fires in tank systems is used, for example, in vehicles having a drive using a methanol-based fuel. An incombustible mixture of methanol and water being produced in an emergency. The tank systems contain at least one double-layer tank and/or at least one bell tank and/or at least one bellows-type tank.
Claims
1. A method, comprising: providing a methanol tank (106) filled with pure methanol (6) and a water tank (107) filled with water (7); releasing, in response to a control signal from an airbag system and/or a fire warning system, the water (7) from the water tank (107) into the methanol tank (106); and thereby creating a water-methanol mixture (76) within the methanol tank (106) having material properties which fall below an effective ignition limit.
2. The method according to claim 1, further comprising: sending the control signal, at the same time that the airbag system and/or the fire warning system is triggered, to a receiver of a control and activation unit of the tank, wherein the water tank (107) is arranged in an upper half of the methanol tank (106), and wherein at least two bulkhead triggering units (101) with integrated bulkheads are in operative connection with both the methanol tank (106) and the water tank (107), and wherein a punch triggering unit (102) in operative connection with the water tank (107), and wherein the bulkhead triggering units (101) and the punch triggering unit (102) are activated by the control signal, which causes the water (7) from the water tank (107) to flow into the methanol tank (106) through the integrated bulkheads.
3. The method according to claim 2, wherein, when the bulkhead triggering units (101) are activated, the water tank (107) is opened by the integrated bulkheads and the water (7) flows into the methanol tank (106), and wherein at the same time a flat, horizontal rubber membrane (100), which divides the water tank (107) into two areas and is movably arranged in the water tank (107) and connected to the punch triggering unit (102), is pressed against a tank bottom of the water tank (107) by the punch triggering unit (102), in order to accelerate an outflow of the water (7).
4. The method according to claim 3, wherein the integrated bulkheads seal the water tank (107) against the methanol tank (106) and the horizontal rubber membrane (100) is relaxed during operation.
5. The method according to claim 1, further comprising: sending the control signal, at the same time that the airbag system and/or the fire warning system is triggered, to a receiver of a control and activation unit, wherein the methanol tank (106) is arranged in the water tank (107), wherein a water bell (210) is filled with water (7) and has a connection to the water tank (107), the water bell being arranged in a vertically movable manner as a vertically oscillating system in the methanol tank (106), and wherein a fixing and triggering system (202) is provided which, when activated, causes the water (7) from the water tank (107) and the water bell (210) to flow into the methanol tank (106).
6. The method according to claim 5, wherein the water bell (107) is centrally guided along a tube centering device (207) which is firmly connected to a tank bottom of the water tank (107) and to a bottom of the methanol tank (106), and which moves vertically in the methanol tank (106), and wherein a return spring (205) between a tank cover plate (201) of the methanol tank (106) and an upper side of the water bell (210) causes the water bell (210) to vibrate vertically along the tube centering device (207) when the fixing and triggering system (202) is activated.
7. The method according to claim 1, further comprising: sending the control signal, at the same time that the airbag system and/or the fire warning system is triggered, to a receiver of a control and activation unit, wherein a bellows tank is provided which comprises an upper bellows (312) forming the water tank (107), the methanol tank (106), and a lower, normally contracted bellows (309), wherein the upper bellows (312), the methanol tank (106) and the lower bellows (309) are arranged above one another and connected by a bellows connecting tube (306), wherein an airbag triggering unit (301) which is arranged on an upper side of the water tank (107) and an airbag triggering unit (311) which is arranged on a lower side of the methanol tank (106) are activated, in order to direct the water (7) from the water tank (107) into the methanol tank (106).
8. The method according to claim 7, wherein, after activation of the airbag triggering unit (311), the lower bellows (309) is released by moving the bellows connecting tube (306) towards the lower bellows (309), wherein at least two openings (314) between the water tank (107) and the methanol tank (106) and at least two feedthroughs (308) between the methanol tank (106) and the lower bellows (309) are released, such that the water (7) flows from the upper bellows (312) into the methanol tank (106), mixes with the methanol (6) and flows as the water-methanol mixture (76) into the lower bellows (309).
9. The method according to claim 1, wherein the methanol tank (106) is connected to a backup power system for converting and storing electrical energy into chemical energy.
10. The method as in claim 1, wherein the methanol tank (106) is arranged within a vehicle having a methanol-based drive system.
11. The method as in claim 1, wherein the methanol tank (106) is connected to a power system for converting and storing electrical energy into chemical energy by methanol storage.
12. A double-layer tank, comprising: a methanol tank (106) filled with pure methanol (6) and a water tank (107) filled with water (7), wherein the water tank (107) is arranged in an upper half of the methanol tank (106) and wherein the methanol tank (106) and the water tank (107) together form the double-layer tank, wherein at least two bulkhead triggering units (101) with integrated bulkheads are in operative connection both with the methanol tank (106) and with the water tank (107) and wherein a punch triggering unit (102) is in operative connection with the water tank (107), and wherein the bulkhead triggering units (101) and the punch triggering unit (102) are connected to a control and activation unit, and wherein a flat, horizontal rubber membrane (100) divides the water tank (107) into two areas and is movably arranged in the water tank (107) and connected to the punch triggering unit (102), and wherein, in response to a control signal from an airbag system and/or a fire warning system, the water (7) from the water tank (107) is released into the methanol tank (106), thereby creating a water-methanol mixture (76) in the double-layer tank having material properties which fall below an effective ignition limit.
13. A tank system for methanol fuels with a fire protection apparatus, comprising: a methanol tank (106) filled with pure methanol (6); and a water tank (107) filled with water (7), wherein the methanol tank (106) is arranged in the water tank (107) in such a manner that the methanol tank (106) is surrounded by the water (7), and wherein a water bell (210), filled with water (7), is arranged in the methanol tank (106) and is connected in a sealed manner to a bottom of the methanol tank (106), and wherein the water bell (210) has an open connection to the water tank (107) by feedthroughs in the bottom of the methanol tank (106), and wherein the water bell (107) is arranged in a vertically movable manner in the methanol tank (106) along a tube for water filling and venting (206), and wherein a fixing and triggering system (202) is connected to a control and activation unit, and wherein the fixing and triggering system (202) is connected to the water bell (210) via the tube for water filling and venting (206), wherein, in response to a control signal from an airbag system and/or a fire warning system, the water (7) from the water tank (107) is released into the methanol tank (106), thereby creating a water-methanol mixture (76) within the methanol tank (106) having material properties which fall below an effective ignition limit.
14. The tank system according to claim 13, wherein, in the tube for water filling and venting (206), a tube centering device (207) is firmly connected to a tank bottom of the water tank (107) and to a bottom of the methanol tank (106), such that the water bell (210) is centrally guided, and wherein a return spring (205) is arranged between a tank cover plate (201) of the methanol tank (106) and an upper side of the water bell (210).
15. A bellows tank, comprising: a methanol tank (106) filled with pure methanol (6); and a water tank (107) filled with water (7), wherein the methanol tank (106) is connected to the water tank (107) via a bellows system, wherein the water tank (107) is arranged in an upper bellows (312) above the methanol tank (106) and a lower bellows (309) is arranged below the methanol tank (106), which are tensioned during normal operation and relaxed after a triggering, and wherein a bellows connecting tube (306) connects the lower bellows (309) to the upper bellows (312), and wherein at least two openings (314) are arranged between the water tank (107) and the methanol tank (106), which are closed by a sealing plate (305) during operation, and wherein at least two feedthroughs (308) are arranged between the methanol tank (106) and the lower bellows (309), which are sealed by a removable cover plate of the lower bellows (309), and wherein an airbag triggering unit and water filling system (301), which is arranged at an upper side of the water tank (107), and an airbag triggering unit and water-methanol mixture discharge system (311), which is arranged on a lower side of the methanol tank (106), are connected to each other and to a control and activation unit via the bellows connecting tube (306), and wherein the sealing plate (305) is firmly connected to the bellows connecting tube (306), by which the openings (314) are opened by the airbag triggering units (301, 311) in case of a fire, wherein, in response to a control signal from an airbag system and/or a fire warning system, the water (7) from the water tank (107) is released into the methanol tank (106), thereby creating a water-methanol mixture (76) in the bellows tank having material properties which fall below an effective ignition limit.
16. The bellows tank according to claim 15, wherein the methanol tank (106) is arranged in a housing that, in its extension above and below the methanol tank (106), presents a bellows guide (302) for the upper bellows (312) and the lower bellows (309).
17. The bellows tank according to claim 15, wherein the sealing plate (305) is firmly connected at its lower side to a return spring (307), which is firmly connected at its opposite end to a tank bottom of the methanol tank (106).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained in detail by means of drawings. The following are shown:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13) Various exemplary embodiments are shown. The reference signs are the same in all exemplary embodiments, provided that the same parts are named. In addition to a methanol tank 106 for methanol 6 and a water tank 107 for water 7, a control and activation unit along with supply and discharge lines, for example for methanol 6 and water 7, are also connected to the tank system. The control and activation unit is in operative connection with an airbag and/or fire warning system not shown here, and receives its control signals. During normal operation, the methanol tank 106 is filled as usual. If, for example, the airbag system or the fire warning system is triggered in an accident or breakdown, a signal is forwarded to the receiver of the control and activation unit.
(14) Double-Layer Tank
(15)
(16) The tank system according to
(17) The methanol tank 106 is empty in this illustration. All triggering units, here the bulkhead triggering unit 101 and the punch triggering unit 102, have responded and are in the safety stop position, which is equivalent to a tension-free state. The bulkheads of water tank 107 are open. The water 7 previously contained in it was led into the methanol tank 106 where it mixed with methanol 6. The mixture has fallen below the ignition limit and has prevented a vehicle fire. The water-methanol mixture 76 was subsequently pumped out via the methanol discharge 105.
(18) In the methanol tank 106, the water tank 107 has been integrated in such a manner that, in the event of “airbag triggering,” a control signal is sent to the receiver of the control and activation unit of the tank system and water 7 is led from the water tank 107 into the methanol tank 106 by means of open bulkheads. The bulkheads are opened by bulkhead triggering units 101, which are connected to the airbag system and/or the fire warning system (in short: airbag system). At the same moment, the airbag system activates the punch triggering unit 102 with the punch and the rubber membrane 100, which presses the punch against the tank bottom of the water tank 107 by means of a pre-tensioned spring. The water airbag contained in the water tank consists of a rubber membrane 100 attached to the edges of the tank cover of the water tank 107, in the middle of which a flat punch is placed, which ensures that the rubber membrane 100 can be pressed flat, around the circumference of the punch surface, from the tank cover in the direction of the water tank bottom. This makes it possible to transport a very large amount of water 7 from the water tank 107 to the methanol tank 106 in a very short time. The combination of the punch and the rubber membrane 100 takes up approximately ⅔ of the total volume of the water tank 107. By activating the punch triggering unit 102, the water tank 107 is emptied abruptly by up to ⅔ of its volume.
(19)
(20)
(21) Leaks in the bulkheads of the double-layer tank are very unlikely. If leaks were to occur, a level control by means of a metal-coated buoyancy body filled with air in a measuring tube would lead to an interruption of contact (two contacts on the water tank cover are connected by means of a buoyancy body) and signal the leakage. In the event of leakage, the tank must be checked, and the bulkheads must be replaced.
(22) Bell Tank
(23) An additional exemplary embodiment is shown in
(24) A methanol tank 106 is located in a water tank 107. By means of a water bell 210, feedthroughs in the methanol tank 106 are opened in the direction of the water tank 107, such that water 7 can enter the methanol tank 106 and a water-methanol mixture 76 arises, which causes the mixture to fall below the ignition limit of pure methanol 6 and prevents a fuel fire.
(25) The methanol tank 106 is equipped with a tank cover plate with stiffeners 201 that ensure that the airbag system, which is in operative connection with the control and activation unit of the tank system, can control a fixing and triggering system 202. The water is fed to the water tank 107 via an open sealing cap for water feed and pressure relief 203. The pressure equalization system 204 ensures that the desired mixing process of water 7 and methanol 6 into a water-methanol mixture 76 can take place very rapidly.
(26) The water bell 210 in the methanol tank 106 is connected to the airbag control and the fixing and triggering system 202 via a rigid tube connection, namely a tube for water filling and venting 206. A tube centering device 207 is connected in the rigid tube connection, tube for water filling and venting 206. The tube centering device 207 is firmly fixed to the tank bottom of the water tank 107 and to the bottom of the methanol tank 106 (tank bottom 208 with stiffening), and thus guarantees that the water bell 210 is always centered. A return spring 205 for the water bell 210 is installed between the water bell 210 and the tank cover plate 201 with stiffeners. The water bell 210 is thereby pressed onto the methanol tank bottom by a return spring 205. In order to prevent water 7 from escaping from the water bell 210, the water bell 210 is fixed in a sealing ring on the methanol tank bottom. The return spring 205 for the water bell 210 is relaxed after a triggering.
(27) A tube centering device 207 is attached to the water tank bottom, which ensures that the water bell 210 can take up a precise position. The tube centering device 207 is located in a mounting and supply tube. The mounting tube is used to fasten the water bell 210. In addition, the mounting tube is also used for water supply, water filling and the necessary pressure equalization of the water bell 210. By means of a hose, which is inserted into the tube 206 for water filling and discharge when the sealing cap 203 for water feed and pressure relief is opened, in order to reach the tube centering device 207, the water-methanol mixture 76 is pumped out of the water tank 107 via the tube centering device 207.
(28)
(29) The water bell 210 and the water container 107 are filled with water 7 with the sealing cap 203 open. Subsequently, the sealing cap 203 for water feed and pressure relief 203 is closed and the airbag system is activated.
(30) The triggering unit is located on the methanol tank cover, at the upper end of the return spring 205. The triggering of the airbag system causes the fixing and triggering system to release from the upper side of the tank cover plate with stiffener 201, and to move upwards by means of the spring force of the return spring 205 for the water bell 210, which is fixed to the lower side of the tank cover plate with stiffeners 201 and to the upper side of the water bell 210. The water bell 210 follows this movement along the tube centering device 207. As a result, the water 7 contained in the water bell 210 and the water tank 107 arrives in the methanol tank 106 and dilutes the methanol 6 so much that it loses its ignition capacity. As a result of spring oscillations of the return spring 205, which are transmitted to the water bell 210, a mixture of methanol 6 and water 7 is rapidly formed into a water-methanol mixture 76. A pressure equalization system ensures that the pressure in the methanol tank 106 and in the water bell 210 are equal. Pressure equalization is an essential prerequisite for the functional efficiency of the fire protection apparatus. The bell tank can be used again after a triggering. For this purpose, the water-methanol mixture 76 must be removed from the methanol tank 106 and the water tank 107 and rinsed.
(31) Bellows-Type Tank
(32) An additional exemplary embodiment of a bellows-type tank is shown in
(33) With the bellows-type tank, the methanol tank 106 is connected to the water tank 107 via a bellows system. The methanol tank 106 is located between two bellows units. The upper bellows 312 is used as a water tank 107 in normal operation, at maximum volume, filled with water 7 and tensioned. The lower bellows 309 is tensioned at minimum volume and is connected to the upper bellows 312 via a bellows connecting tube 306. The lower bellows 309 and the upper bellows 312 are tensioned during operation and released after a triggering. A bellows connecting tube 306 connects the lower bellows 309 with the upper bellows 312. The bellows connecting tube 306 has sealing units that seal the upper bellows 312 against the methanol tank 106 until an airbag signal causes the triggering. There are at least two openings 314 between the water tank 107 and the methanol tank 106. These are closed by a sealing plate 305, which is firmly connected to the bellows connecting tube 306 during operation. Between the methanol tank 106 and the lower bellows 309, there are at least two feedthroughs 308 that are sealed by a removable cover plate of the lower bellows 309. An airbag triggering unit and water filling system 301, which is arranged at an upper side of the water tank 107, and an airbag triggering unit and water-methanol mixture discharge system 311, which is arranged at a lower side of the methanol tank 106, are connected to each other and to a receiver of a control and activation unit via the bellows connecting tube 306. In the event of triggering, the tensioned spring of the upper bellows 312 is released and the bellows spring pushes the bellows connecting tube 306 in the direction of the lower bellows 309. This opens both the upper and lower seals to the methanol tank 106. Water 7 from the upper bellows 312 can now enter the methanol tank 106 and mix with methanol 6. Since, when an airbag is triggered, not only the upper spring release (upper bellows 312) but also the lower spring release (lower bellows 309) is activated, the resulting methanol-water mixture 76 is drawn into the lower bellows and collected there. The methanol-water mixture 76 can be pumped out via an adapter and an outlet opening on the lower bellows 309.
(34)
(35) After the airbag triggering unit 311, which was locked in place on the lower side of the methanol tank 106 in a tensioned state, is triggered, the lower bellows 309, and here in particular the tensioned bellows spring 310, is released. The bellows connecting tube 306 moves in the direction of the lower bellows 309 and releases the openings 314 in the direction of the upper bellows 312. The released openings 314 were previously closed by the sealing plate 305. At the same time, feedthroughs 308 on the lower side of the methanol tank 106 are opened in the direction of the lower bellows 309 to the methanol tank 106, which were previously sealed by the cover plate of the lower bellows 309. Water 7 from the upper bellows 312 can now flow freely into the methanol tank 106, mix with methanol 6 and flow as a water-methanol mixture 76 into the lower bellows 309.
(36)
(37) Backup Power System
(38)
(39) The backup power system converts and stores electrical energy into chemical energy using a methanol storage system. The chemically stored energy is converted back into electrical energy by means of a fuel cell in the case of grid separation and/or by means of a turbine in the case of larger outputs. The backup power system corresponds to a stand-alone system operating in hot standby mode, by which extreme gradients in energy absorption and energy release can be realized. Thus, the electrolysis and the reconversion plant operate in hot standby mode at minimum power, which is used for self-supply. In the event of a grid interruption, the immediate shutdown of electrolysis ensures that the fuel cell or turbine is run at full capacity. After reaching full turbine capacity, the electrolysis plant is switched to hot standby mode. Since, in undisturbed operation, the backup power system stores energy that exceeds the amount required for an interruption in supply, the backup power system can also deliver methanol as fuel and assume an additional function as a filling station. It is irrelevant whether the electricity drawn from the generation grid comes from a renewable or conventional energy conversion plant.
(40) The backup power system in
(41) In addition to methanol production and storage, the backup power system also has a power regeneration plant, which constitutes a methanol consumer. An air compressor 418 compresses fresh air, which can also be mixed with electrolysis oxygen from electrolysis 408. In a condenser of a heat pump 416, heat from the exhaust gas of a gas turbine 410 is added to the fresh air. The heat from the exhaust gas is absorbed by the evaporators of a heat pump 409 and a CO2 separator 411 and is fed to the condenser of the heat pump 416 via a compressor in the CO2 separator 411 (
(42) The backup power system has numerous auxiliary facilities that serve to store intermediate products such as water 7, CO2 and methanol 6. Water 7 of the best quality, also known as deionized water, is extracted from the exhaust gas of the gas turbine 410 via the water separator 407 and is fed into the water tank 107. As an alternative to the gas turbine generator set (418, 416, 413, 410 and 406), a methanol fuel cell can also be used. The resulting reaction products are similar and can also be used for water recovery through a water separator 407.
(43) The CO2 required for methanol synthesis is primarily obtained from the exhaust gas of the gas turbine or fuel cell. Thereby, CO2 is extracted via a membrane. The gaseous CO2 is compressed to such a high level that it can be fed into the refrigeration circuit of the heat pump 409, specifically in the gas phase. In return, liquid CO2 is extracted from the heat pump 409 and temporarily stored in a storage device.
(44) In the event that the power regeneration plant is not in operation and carbon dioxide and hydrogen (CO2 and H2) are not sufficiently available for methanol synthesis, CO2 and H2 can also be produced by a methanol reformer 415.
(45) The tank used in backup power systems is a combination of a methanol tank 106 and a water tank 107. Both media can be stored either in a double-layer, bell or bellows-type tank solution. The backup power system for converting and storing electrical energy into chemical energy by means of a methanol storage unit is connected to a tank system that contains at least one double-layer tank and/or at least one bell tank and/or at least one bellows-type tank. The water 7 obtained from the exhaust gas of a gas turbine 410 is fed to the water tank 107 of the tank system via a water separator 407 of the backup power system. In the event of a malfunction (fire), protective systems are activated, which lead to a reduction in the ignition capacity of the methanol 6.
(46)
(47)
(48)
REFERENCE SIGNS
(49) General
(50) 6 Methanol 7 Water 76 Water-methanol mixture 104 Methanol feed to methanol tank 106 105 Methanol discharge 106 Methanol tank 107 Water tank 108 Water feed to the water tank 107 of the backup power system 109 Water discharge from the water tank 107 of the backup power system
Double-Layer Tank 100 Rubber membrane 101 Bulkhead triggering unit with bulkheads 102 Punch triggering unit with punch and rubber membrane 103 Air chamber
Bell Tank 201 Tank cover plate with stiffening 202 Airbag control, fixing and triggering system 203 Sealing cap for water feed and pressure relief 204 Pressure equalization system 205 Return spring for water bell 206 Tube for water filling and venting 207 Tube centering device 208 Tank bottom with stiffening 209 Sealing ring for water bell 210 Water bell
Bellows-Type Tank 301 Airbag triggering unit and water filling system 302 Bellows guide above and below the methanol tank 303 Cover plate of upper bellows 312 304 Bellows spring of the upper bellows (relaxed) 305 Sealing plate for feedthroughs of the upper bellows to the methanol tank 306 Bellows connecting tube 307 Return spring for sealing plate 308 Feedthrough of lower bellows to the methanol tank 309 Lower bellows 310 Bellows spring of lower bellows, relaxed 311 Airbag triggering unit and water-methanol mixture discharge system 312 Upper bellows 313 Cover plate of the lower bellows 309 314 Openings in the direction of the upper bellows 312
Backup Power System 401 Grid I, e.g. supplying grid (e.g. three-phase supply grid) 402 Circuit breaker (normal operation—On; malfunction—Off) 403 Power converter, e.g. in rectifier mode 404 Power converter, e.g. in inverter mode 405 Grid II, e.g. consumer grid 406 Direct current generator or fuel cell, generator 407 Water separator 408 Electrolysis unit, electrolysis 409 Heat pump V (evaporator, heat absorption of exhaust gas heat) 410 Gas turbine 411 CO2 separator 412 Methanol synthesis 413 Gas turbine combustion chamber, combustion chamber 414 Methanol distributor 415 Methanol reformer 416 Heat pump K (condenser, heat output to fresh air) 417 Deionized water production (water softening) 418 Compressor, air compressor