Flow control device and method
09683429 ยท 2017-06-20
Assignee
Inventors
Cpc classification
F16K31/1221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/32
FIXED CONSTRUCTIONS
Y10T137/86734
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E21B34/08
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
Y10T137/2562
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E21B43/12
FIXED CONSTRUCTIONS
Y10T137/0379
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/3421
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E21B2200/02
FIXED CONSTRUCTIONS
Y10T137/7851
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/86718
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7839
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E21B43/12
FIXED CONSTRUCTIONS
E21B34/08
FIXED CONSTRUCTIONS
Abstract
A fluid flow control device includes a housing having a fluid inlet (7) and at least one fluid outlet (8). A first fluid flow restrictor (1) serves as an inflow port to a chamber (B) in the housing, and a second fluid flow restrictor (2) serves as an outflow port from the chamber (B). The first fluid flow restrictor and the second fluid flow restrictor are configured to generate different fluid flow characteristics; and the chamber (B) includes an actuating device (5a-1) that is responsive to fluid pressure changes (P.sub.2) in the chamber. The first fluid flow restrictor (1) and the second fluid flow restrictor (2) are configured to impose respective different fluid flow characteristics based on different fluid properties.
Claims
1. A fluid flow control device comprising: a housing defining a fluid inlet and at least one fluid outlet, wherein the fluid inlet has a first fluid pressure P.sub.1 and the fluid outlet has a third fluid pressure P.sub.3; and a primary flow path located inside the housing and communicating with the fluid inlet and the at least one fluid outlet, wherein: at least one secondary flow path is arranged in fluid communication with the primary flow path; the secondary flow path comprises a first fluid flow restrictor and a second fluid flow restrictor serving as an inflow port to a chamber and an outflow port from the chamber, respectively; the first fluid flow restrictor and the second fluid flow restrictor being configured to generate different fluid flow characteristics based on different fluid properties; the chamber has a second fluid pressure P.sub.2 and includes actuating means that is responsive to restrictor induced fluid pressure changes in the chamber that occurs when a property of the fluid changes; the actuating means is operatively connected to at least one valve device in the form of a movable member arranged inside the housing between the fluid inlet and the at least one fluid outlet; the valve device is movable between an open position where the primary flow path is open and a closed position where the primary flow path is closed; and the valve device is biased towards the open position due to the first fluid pressure P1 and towards the closed position due to induced fluid pressure changes (P.sub.2), and wherein the first fluid flow restrictor and/or the second fluid flow restrictor is a part of said valve device.
2. The fluid flow control device in accordance with claim 1, wherein one of the fluid flow restrictors causes a pressure increase in chamber when the flow changes to fluids having an overall viscosity being lower than the initial fluid during use.
3. The fluid flow control device in accordance with claim 1, wherein the at least one secondary flow path is arranged at least partly parallel to the primary flow path.
4. The fluid flow control device in accordance with claim 1, wherein the first fluid flow restrictor and the second fluid flow restrictor are configured to impose different fluid flow characteristics based on different fluid properties.
5. The fluid flow control device in accordance with claim 1, wherein the first fluid flow restrictor is configured to impose substantially laminar flow characteristics on fluid flowing through the restrictor, and the second fluid flow restrictor is configured to impose substantially turbulent flow characteristics on fluid flowing through the restrictor.
6. The fluid flow control device in accordance with claim 1, wherein the first fluid flow restrictor is configured to impose flow characteristics based on fluid viscosity, and the second fluid flow restrictor is configured to impose flow characteristics based on fluid density.
7. The fluid flow control device in accordance with claim 1, wherein one of the flow restrictors is at least partly composed of a material causing a pressure change between the upstream and downstream side that is proportional to the overall fluid viscosity during fluid throughput.
8. The fluid flow control device in accordance with claim 7, wherein the other of the two flow restrictors is constructed to ensure a pressure change between the upstream and downstream side is proportional to the fluid density during fluid throughput.
9. The fluid flow control device in accordance with claim 1, wherein the valve device is arranged to close the primary flow path.
10. The fluid flow control device in accordance with claim 1, wherein the valve device comprises a movable piston arranged for sliding movement inside the housing.
11. The fluid flow control device in accordance with claim 1, further comprising a fluid restrictor element or area configured to progressively choke the flow out of the second fluid restrictor as the valve device is moved towards a closing position.
12. The fluid flow control device in accordance with claim 1, wherein the valve device comprises a movable body connected via a flexible bellows to the interior walls of the housing.
13. A method of controlling fluid flow through a housing based on changes in fluid properties, wherein a major portion of the fluid flow follows a primary flow path extending from a fluid inlet having a first fluid pressure P.sub.1 to at least one fluid outlet having a third fluid pressure P.sub.3, the method comprising: allowing a minor portion flow of the fluid to flow into a secondary flow path, via a first fluid flow restrictor into a chamber having a second fluid pressure P.sub.2, and further out of the chamber via a second fluid flow restrictor; and utilizing the restrictor induced pressure change (P.sub.2) in the chamber, that occurs when a property of the fluid changes, to operate a valve device in the form of a movable member that closes the flow within the primary flow path during use, wherein the valve device is movable between an open position at which the primary flow path is open and a closed position at which the primary flow path is closed, and wherein the valve device is biased towards the open position by the first fluid pressure P1 and towards the closed position due to the induced fluid pressure changes (P.sub.2), and wherein the first fluid restrictor or the second fluid flow restrictor is a part of said valve device.
14. The method in accordance with claim 13, wherein the first fluid flow restrictor causes a decrease in the pressure difference across the restrictor when the flow changes from fluid composed of mainly desired phases to fluid composed of mainly undesired phases during use.
15. The method in accordance with claim 13, further comprising generating a substantially laminar flow by the first fluid flow restrictor, and generating a substantially turbulent flow by the second fluid flow restrictor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other characteristics of the invention will be clear from the following description of embodiments, given as non-restrictive examples, with reference to the attached drawings, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(17)
(18) In
(19) In general, the flow characteristics through a porous medium may be described using Darcy's law (i.e. laminar flow), expressed as:
(20)
where: Q=fluid flow rate (units of volume per unit time) K.sub.perm=relative permeability of the porous medium (typical unit: Darcy) A=cross-sectional area of the porous medium =viscosity of the fluid (typical unit: centipoise; SI unit: Pa*s) P=differential fluid pressure across the permeable medium (typical unit: Pa), and L the length of the porous medium running parallel to the fluid flow.
(21) Thus, when flowing through the porous element 1, the fluid will undergo a pressure drop P (from p.sub.1 to p.sub.2 in
(22) The flow characteristics in a fluid flowing through an orifice or another restrictor (i.e. turbulent flow), may be expressed as:
(23)
where: P=differential fluid pressure across the orifice (typical unit: Pa) K.sub.orifice=orifice-specific coefficient (dimensionless) =fluid density (unit of mass per unit of volume) =fluid velocity (units of length per unit time)
(24) Thus, when flowing through the orifice 2, the fluid experiences a pressure drop (P) (from p.sub.2 to p.sub.3) which may be described by equation 2. The change in fluid pressure across the orifice is almost independent of viscosity, but proportional to the density and the orifice coefficient, and to the fluid velocity squared.
(25) Therefore, referring to
(26) Although the invention is explained hereinafter with reference to fluids flowing through a porous element and an orifice, and utilizing the change in viscosity, it should be understood that the invention applies to any combination of fluid flow restrictors where the first provides turbulent flow (completely or substantially) and the other provides laminar flow (completely or substantially), or vice versa.
(27) In general, the present invention utilizes the change in pressure (P.sub.2) that occurs between two different flow restrictors when subjected to fluids of different properties, e.g. oil and water. These properties may be viscosity, as described above, but also density, as is evident from Equation 2. The two flow restrictors are configured to impose different flow characteristics on the fluids. In the example discussed above, the first flow restrictor 1 generates a substantially laminar flow and the second flow restrictor 2 generates a substantially turbulent flow.
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(30) Another embodiment of the inventive flow control device is schematically illustrated in
(31) In use, a fluid flow F (e.g. oil from a subterranean reservoir) enters the housing 3c through the inlet 7. Inside the housing 3c, the major portion F.sub.0 of the fluid F follows a primary conduit 18c before it exits the housing 3c through the outlet 8 and flows into the production pipe S. The remaining portion f of the fluid F flows through the porous member 1 in the body 4b and into a secondary conduit 19c defined by the chamber B before it exits the chamber B through the orifice 2, and flows into the production pipe S. If water and/or gas enters the flow F, causing the overall viscosity u to drop, the resulting difference in values for P.sub.2 (P.sub.2, see
(32)
(33) This embodiment of the flow control device further comprises a fluid restrictor element 32, here in the form of a face which serves to progressively choke the flow out of the orifice 2 as the movable piston 4d is moved towards the sealing surface 14.
(34) In use, a fluid flow F (e.g. oil from a subterranean reservoir) enters the housing 3d through the inlet 7. Inside the housing 3d, the major portion F.sub.0 of the fluid F follows a primary conduit 18d before it exits the housing 3d through the outlets 8. A portion f of the fluid F flows through the porous member 1 in the piston 4d and into the chamber B before it exits the chamber though the orifice 2, and is mixed with the flow from the primary conduit. In this embodiment of the control device, the difference in values for p.sub.2 (P.sub.2), as the fluid viscosity changes, serves to exert a pressure against a piston surface 5d. This change in pressure, acting on the piston surface 5d, generates a motive force which serves to close the piston 4d against the inlet 7. The sealing surfaces 14 and 15 are brought together, thus substantially preventing fluid from entering the housing 3d.
(35)
(36) In use, a fluid flow F (e.g. oil from a subterranean reservoir) enters the housing 3e through the inlet 7. Inside the housing 3e, the major portion F.sub.0 of the fluid F follows a primary conduit 18e before it exits the housing 3e through the outlets 8. A portion f of the fluid F flows through the porous member 1 in the movable member 4e and into the chamber B before it exits the chamber B though the orifice 2. In this embodiment of the control device, the difference in values for p.sub.2 (P.sub.2, see
(37)
(38) In use, a fluid flow F (e.g. oil from a subterranean reservoir) enters the housing 3f through the inlet 7. Inside the housing 3f, the major portion F.sub.0 of the fluid F follows a primary conduit 18f before it exits the housing 3f through the outlets 8. A minor portion f of the fluid F flows through the porous member 1 in the movable member 4f and into the chamber B before it exits the chamber B though the orifice 2b located in the movable member 4f and/or the orifice 2c located in the lower part 12f. Also in the embodiment of the control device shown in
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(40) In use, a fluid flow F (e.g. oil from a subterranean reservoir) enters the housing 3g through the inlet 7. Inside the housing 3g, the major portion F.sub.0 of the fluid F follows a primary conduit 18g before it exits the housing 3g through the outlet(s) 8. A portion f of the fluid F flows through the porous member 1 arranged in the movable member 4g and into the chamber B before it exits the chamber B through the orifice 2b located on the upper part 4gu of movable member 4g and/or the orifice 2c located on the lower part 4gl of the movable member 4g. Also in this embodiment of the control device, the difference in values for p.sub.2 (P.sub.2, see
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(42) In use, a fluid flow F (e.g. oil from a subterranean reservoir) enters the housing 3h through the tangential inlet 7. Inside the housing 3h the fluid F follows a primary conduit 18h before it exits through the outlet 8, inducing a high pressure area with whirls. A minor portion f of the fluid F may flow into the conduit(s) 24, optionally through any porous member(s) 1, further into the chamber B and out though the orifice(s) 2 in member 4h. Also in this embodiment of the invention, the difference in values for p.sub.2 (P.sub.2, see
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(44) In use, a fluid flow F enters the housing 3i through the inlet/orifice 7, 1. If the viscosity of the flowing fluid is sufficiently high, such as oil, a translationally moving member/actuator 4i comprising a piston 24 and spring 25 attached by appropriate seals 16i inside a second chamber 26, is in an open position, i.e. a valve member 27 enabling blocking of the outlet 8 has been lifted by the actuator 4i. This is a consequence of the corresponding high pressure (p.sub.2) formed inside the chamber B due to the high resistance set up by the second fluid restrictor at the outlet 8, which again causes the upward movement of the piston 24. Likewise, fluids with sufficiently low viscosity such as water or gas would not create sufficient pressure in chamber B to maintain the piston 24 in a raised position, thereby causing a closure of the outlet 8. An upper chamber 28 shown above the piston 24 is set in fluid communication with the outside of housing 3i via an upper conduit 29, thus ensuring a constant downward force of the actuator 4i which corresponds to the prevailing exterior pressure (p.sub.1).
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(46) In use, a minor portion f of the fluid flow F enters the housing 3j through the upper conduit 29 and the porous material 1, and further through the channel/nozzle 30 into the output area 31. At the same time a major portion F.sub.0 of the fluid flow F flows through inlet 7 into the flow path 18j. The porous material 1 and the channel/nozzle 30 are thus acting as the first flow restrictor 1 and the second flow restrictor 2, respectively, while the upper chamber 28 has the same function as chamber B in
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(48) In use, a fluid flow F enters a primary conduit 18k through a primary inlet 7. This fluid flow is then divided into a major portion F.sub.0 of the flow F going around the chamber 28 and a minor portion f of the flow F entering the pressure chamber B through porous material 1. The minor portion f further flows into the actuator chamber 28, subsequently through the channel(s)/nozzle(s) 30 and finally through the outlet 8 together with the major portion F.sub.0 of the flow F. The porous material 1 and the channel(s)/nozzle(s) 30 are thus acting as the first flow restrictor 1 and the second flow restrictor 2, respectively, and the pressure chamber B has the same function as chamber B in
(49)
(50) In use, a fluid flow F (e.g. oil from a subterranean reservoir) enters the housing 3l through the inlet 7. Inside the housing 3l, the major portion F.sub.0 of the fluid F follows the primary conduit 18l before it exits the housing 3l through the outlet(s) 8. A portion f of the fluid F flows through the porous member 1 into the secondary conduit 19l, via the chamber B beneath the member 4l and finally exits the chamber B through the orifice 2. In this embodiment of the control device, the difference in values for p.sub.2 (P.sub.2, see
(51) Note that for all the above embodiments, the invention is not limited to a specific material such as porous member for the first or second fluid restrictors or a specific geometry such as an orifice for the other fluid restrictor. In fact, any choice of material and/or geometry is possible as long as one of the restrictors creates a mainly laminar flow and the other restrictor creates a mainly turbulent flow during use. Also, even if directional words such as up, down, below, above, sideways, etc are used with reference to the drawings, it should be understood that these words are used only for clarity and should not be interpreted as limiting the directional position of the inventive control device.
(52) All of the embodiments of the inventive flow control device described above are autonomous in that they move (to close or open a fluid inlet) based on a changing property (e.g. viscosity ) of the fluid. The porous member 1, the orifice 2 and the internal dimensions of the housing 3a-k may be designed to suit various applications.
(53) As a first example, reference is made to
(54) For a second example, reference is made to
(55) These examples are intended to illustrate the function of the inventive inflow control device. It should be understood that the fluid flow restrictors 1, 2 may be arranged and configured differently, for example essentially reversed in the flow path, if the device is intended to be used in a gas reservoir and it is desirable to prevent water from entering the production.
(56) It should be understood that the inventive flow control device may also be arranged and configured to control and prevent the inflow of other fluids, such as CO.sub.2 (which has been injected into the reservoir) and steam (injected in connection with e.g. so-called Steam-Assisted Gravity Drainage (SAGD) of heavy oil), and water in gas-producing wells.
(57) Although the invention has been described with reference to the control of well fluids (such as oil, gas, water) from a subterranean reservoir, one of ordinary skill in the art will understand that the inventive device and method is useful in any application where the objective is to control fluid flow based on the properties (e.g. viscosity, density) of the various fluids in the flow in order to prevent unwanted fluids from entering a fluid flow. Examples of such applications are injection wells, separation processes and steam traps.