Device for fluid power recuperation

Abstract

A device for fluid power recuperation includes at least one hydropneumatic accumulator having a shell. The shell contains a fluid port communicating with a fluid reservoir of the accumulator that is separated from a gas reservoir of the accumulator by a movable separator. The gas reservoir of the accumulator communicates via a gas port with at least one gas receiver containing a regenerating heat exchanger made in the form of a metal porous structure. The aggregate area of the heat exchange surfaces of the regenerating heat exchanger over the aggregate internal receiver volume exceeds 2000 cm.sup.2/liter, preferably exceeds 10000 cm.sup.2/liter.

Claims

1. Apparatus comprising: a fluid power recuperator including: at least one hydropneumatic accumulator, wherein the accumulator includes a fluid reservoir and a gas reservoir, wherein the accumulator includes a shell, wherein the shell contains a fluid port, wherein the fluid port communicates with the fluid reservoir, wherein the fluid port is configured to be operatively connected to a fluid power transfer system, wherein the fluid reservoir is separated from the gas reservoir by a movable separator, wherein the accumulator includes a first gas port, wherein the first gas port communicates with the gas reservoir; a gas receiver, wherein the gas receiver includes a second gas port, wherein the first gas port of the accumulator communicates with the second gas port of the gas receiver, wherein the gas receiver contains a regenerating heat exchanger, wherein the regenerating heat exchanger is configured to receive heat generated by gas in the gas receiver from the transfer of energy from the fluid power transfer system to the fluid power recuperator, wherein the regenerating heat exchanger is configured to return heat to the gas in the gas receiver which causes fluid power to return to the fluid power system when energy returns from the fluid power recuperator into the fluid power system; and wherein an aggregate area of heat exchange surfaces of the regenerating heat exchanger over an aggregate internal receiver volume is greater than 2000 cm.sup.2/liter.

2. The apparatus according to claim 1, wherein the regenerating heat exchanger includes a metal porous structure.

3. The apparatus according to claim 2, wherein the regenerating heat exchanger includes an aggregate volume of material in a range from 10% to 50% of an internal volume of the gas receiver.

4. The apparatus according to claim 1, wherein an aggregate area of heat exchange surfaces of the regenerating heat exchanger over an aggregate internal receiver volume is greater than 10,000 cm.sup.2/liter.

5. The apparatus according to claim 2 wherein the metal porous structure includes metal cuttings.

6. The apparatus according to claim 2 wherein the metal porous structure includes metal wool.

7. The apparatus according to claim 2 wherein the metal porous structure includes metal foam.

8. The apparatus according to claim 2 wherein the average pore size does not exceed 5 mm.

9. The apparatus according to claim 8 wherein the average pore size is at least 0.05 mm.

10. The apparatus according to claim 2 wherein the average pore size is at least 0.05 mm.

11. The apparatus according to claim 1 and further including a blocking element, wherein the blocking element is in operative connection with the second gas port of the gas receiver, wherein the blocking element is configured to be permeable for gas but to prevent particles of material of the regenerating heat exchanger from passing into the gas reservoir via the second gas port.

12. The apparatus according to claim 11 wherein the blocking element extends axially in the gas receiver, wherein an axial length of the blocking element exceeds 20% of an axial length of the gas receiver.

13. The apparatus according to claim 1 wherein the regenerating heat exchanger includes components that form a structure, wherein the components that comprise the structure are loaded inside the gas receiver through the second first gas port of the gas receiver.

14. Apparatus comprising: a regenerating heat exchanger for a gas receiver of a fluid power recuperator, wherein the regenerating heat exchanger is configured to receive heat generated by gas in the gas receiver from the transfer of energy from the fluid power transfer system to the fluid power recuperator, wherein the fluid power recuperator includes at least one hydropneumatic accumulator, wherein the accumulator includes a fluid reservoir and a gas reservoir, wherein the accumulator includes a shell, wherein the shell contains a fluid port, wherein the fluid port communicates with the fluid reservoir, wherein the fluid port is configured to be operatively connected to a fluid power transfer system, wherein the fluid reservoir is separated from the gas reservoir by a movable separator, wherein the accumulator includes a first gas port, wherein the first gas port communicates with the gas reservoir, wherein the gas receiver includes a second gas port, wherein the first gas port of the accumulator communicates with the second gas port of the gas receiver, wherein the regenerating heat exchanger is configured to return heat to the gas in the gas receiver which causes fluid power to return to the fluid power system when energy returns from the fluid power recuperator into the fluid power system, wherein an aggregate area of heat exchange surfaces of the regenerating heat exchanger over an aggregate internal receiver volume is greater than 2000 cm.sup.2/liter.

15. The apparatus according to claim 14, wherein the regenerating heat exchanger comprises a metal porous structure.

16. The apparatus according to claim 15, wherein an aggregate volume of material of the regenerating heat exchanger is in a range from 10% to 50% of an internal volume of the gas receiver.

17. The apparatus according to claim 15 wherein the metal porous structure includes at least one of metal cuttings, metal wool, and metal foam.

18. The apparatus according to claim 15 wherein an average pore size of the metal porous structure is at least 0.05 mm and does not exceed 5 mm.

19. The apparatus according to claim 14 and further comprising the fluid power recuperator, wherein the fluid power recuperator includes the at least one hydropneumatic accumulator, wherein the accumulator includes the fluid reservoir and the gas reservoir, wherein the accumulator includes the shell, wherein the shell contains a fluid port, wherein the fluid port communicates with the fluid reservoir, wherein the fluid port is configured to be operatively connected to the fluid power transfer system, wherein the fluid reservoir is separated from the gas reservoir by the movable separator, wherein the accumulator includes the first gas port, wherein the first gas port communicates with the gas reservoir, wherein the gas receiver includes the second gas port, wherein the first gas port of the accumulator communicates with the second gas port of the gas receiver, wherein the regenerating heat exchanger includes components that comprise a structure, wherein the regenerating heat exchanger structure is positioned inside the gas receiver and includes the components of the heat exchanger loaded inside the gas receiver through the second first gas port of the gas receiver.

20. Apparatus comprising: a gas receiver for a fluid power recuperator including: a receiver shell, wherein the receiver shell includes a receiver interior area, a first gas port fluidly connected with the receiver interior area, wherein the fluid power recuperator includes at least one hydropneumatic accumulator, wherein the accumulator includes a fluid reservoir and a gas reservoir, wherein the accumulator includes an accumulator shell, wherein the accumulator shell is separate and disposed away from the receiver shell, wherein the shell contains a fluid port, wherein the fluid port communicates with the fluid reservoir, wherein the fluid port is configured to be operatively connected to a fluid power transfer system, wherein the fluid reservoir is separated from the gas reservoir by a movable separator, wherein the accumulator includes a second gas port, wherein the second gas port communicates with the gas reservoir, wherein the first gas port is configured to communicate with the second gas port of the accumulator; and a regenerating heat exchanger, wherein the regenerating heat exchanger includes components that comprise a structure, wherein the components of the regenerating heat exchanger structure are loaded inside the receiver interior area through the first gas port of the gas receiver, wherein the regenerating heat exchanger is configured to receive heat generated by gas in the gas receiver from the transfer of energy from the fluid power transfer system to the fluid power recuperator, wherein the regenerating heat exchanger is configured to return heat to the gas in the gas receiver which causes fluid power to return to the fluid power system when energy returns from the fluid power recuperator into the fluid power system.

21. The apparatus according to claim 20, wherein the heat exchanger structure includes a metal porous structure.

22. The apparatus according to claim 21, wherein the regenerating heat exchanger includes an aggregate volume of material in a range from 10% to 50% of an internal volume of the gas receiver, wherein an aggregate area of heat exchange surfaces of the regenerating heat exchanger over an aggregate internal receiver volume is greater than 2000 cm.sup.2/liter.

23. The apparatus according to claim 20 and further comprising the fluid power recuperator, wherein the fluid power recuperator includes the at least one hydropneumatic accumulator, wherein the accumulator includes the fluid reservoir and the gas reservoir, wherein the accumulator includes the accumulator shell, wherein the accumulator shell contains the fluid port, wherein the fluid port communicates with the fluid reservoir, wherein the fluid port is configured to be operatively connected to the fluid power transfer system, wherein the fluid reservoir is separated from the gas reservoir by the movable separator, wherein the accumulator includes the second gas port, wherein the second gas port communicates with the gas reservoir, wherein the second gas port of the accumulator communicates with the first second gas port of the gas receiver, wherein an aggregate area of heat exchange surfaces of the regenerating heat exchanger over an aggregate internal receiver volume is greater than 2000 cm.sup.2/liter, wherein the first gas port of the gas receiver is in operative connection with a blocking element, wherein the blocking element is configured to be permeable for gas but to prevent particles of material of the regenerating heat exchanger from passing into the gas reservoir via the second gas port.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention is described in more detail in the example given below and illustrated by the drawing presenting:

(2) FIG. 1 is a schematic representation of the device for fluid power recuperation with one accumulator and one receiver containing a regenerating heat exchanger, axial section of the receiver.

DETAILED DESCRIPTION

(3) The device for fluid power recuperation in FIG. 1 includes a hydropneumatic accumulator 1. The accumulator 1 includes a shell, which contains a fluid port 2 communicating with the fluid reservoir 3 of the accumulator. The fluid reservoir 3 is separated by a movable separator 4 from a gas reservoir 5 of the accumulator that communicates via a gas port 6 and a gas line 7 with the gas port 8 of a receiver 9.

(4) The receiver 9 has a regenerating heat exchanger 10. To ensure good heat exchange between the gas and the regenerating heat exchanger, the aggregate area of the heat exchange surfaces of the regenerating heat exchanger reduced to (e.g. over) the aggregate internal receiver volume exceeds 2000 cm.sup.2/liter, preferably exceeds 10000 cm.sup.2/liter.

(5) To ensure high efficiency of the heat exchange between the gas and the regenerating heat exchanger, the latter is preferably embodied so that the average distances between the gas and its heat exchange surfaces are small, namely its average pore size should not exceed 5 mm. To reduce gas-dynamic losses during gas flow through the metal porous structure of the regenerating heat exchanger, the latter is preferably embodied with small gas-dynamic resistance, namely so that its average pore size is not less than 0.05 mm.

(6) The gas port 8 of the receiver 9 is provided with a blocking element 11 to prevent possible passage of particles or other fragments of the metal porous structure of the regenerating heat exchanger from the gas receiver via its gas port. The blocking element 11 according to FIG. 1 is made in the form of a metal cup with perforated bottom and walls with a filtering element 12 installed in it that is permeable for gas and impenetrable for particles with the size bigger than the reference one. For embodiments with a piston accumulator, the filtering element 12 is made to trap small abrasive particles that accelerate the wear of the accumulator piston seals. The filtering element preferably traps particles that are sized over 5 microns. In the embodiment according to FIG. 1, the filtering element 12 is made from a fabric. In other embodiments, the filtering element 12 can include filtering elements made from foamed ceramic or metal foam with small pores, preferably less than 5 microns. For embodiments with elastic separators of accumulators, the requirements to the size of the particles trapped by the blocking element 11 can be less strict. To reduce gas-dynamic losses during gas flow through the metal porous structure of the regenerating heat exchanger, the blocking element can be made deeply penetrating into this structure, namely so that the axial length of the blocking element should exceed 20% of the axial length of the receiver.

(7) In an embodiment preferred in terms of simplicity of its introduction, the metal porous structure of the regenerating heat exchanger is formed inside the ready shell of the receiver by loading the components making this structure through the hole in the receiver shell. This embodiment allows assembling recuperation devices using off-the-shelf standard receivers (gas bottles) by loading the necessary amount of the components of the metal porous structure into them. An additional advantage of this embodiment is the possibility of increasing efficiency of the already functioning recuperation device containing a receiver.

(8) In addition, it is possible to use honeycomb-structured gas bottles (for example, embodied in the form of a set of cells with solid walls made by extrusion molding or with cells in the form of separate tubes) additionally containing regenerating heat exchangers in the form of the aforesaid metal porous structures improving heat exchange and ensuring additional increase of fluid power recuperation efficiency. In such a variant, the technology of manufacturing a honeycomb receiver providing higher safety can be also simplified by reducing the number of the cells and increasing their internal size.

(9) In the device embodiment preferable in terms of cost, the metal porous structure is formed from metal turnings. The type of turnings depends on the method of turning of the part (turning of the metal element along the outer or inner cylindrical generatrix, flat or conical face). In terms of heat exchange efficiency, it is preferable to use turnings resulting from face or conical turning.

(10) Besides, in manufacturing porous structure of the regenerating heat exchanger, it is possible to use cuttings resulting from another process of metal machine work, for example, milling cut operation, press forging wastes as well as metal wool, wires, separate metal elements or metal foam (loaded into the receiver by separate pieces or created inside the receiver by a chemical or another method). In addition, it is possible to use metal items of required sizes to be disposed after use (for example, caps, cartridges, washers, springs, etc.).

(11) Metal cuttings or other components of the metal porous structure inside the receiver (for example, metal elements, wool or metal foam pieces) can be additionally compacted as they are loaded into the receiver. The result is a uniform porous regenerating element with high thermal capacity and resistance to receiver vibration and gas circulation both during operation of the device and during its preliminary gas charging or discharging.

(12) For fluid power recuperation in the device the accumulator 1 is connected with the fluid power system via its fluid port 2.

(13) When energy is transferred from the fluid power system into the device, the fluid from the fluid power system is pumped into fluid reservoir 3 of the accumulator 1 via its fluid port 2, the separator 4 is displaced reducing the volume of the gas reservoir 5 and forcing some part of the gas into the receiver 9, thus increasing the gas pressure and temperature in the gas reservoir 5 of the accumulator 1 and in the receiver 9. Due to the small average distances between the gas and the heat exchange surfaces of the regenerating heat exchanger 10 in the receiver 9 and its high thermal capacity, the gas flowing into the receiver from the gas reservoir of the accumulator effectively gives away some heat to the regenerating heat exchanger 10, which reduces the gas heating ratio during compression; while the gas heat exchange with the regenerating heat exchanger 10 is reversible at small temperature differentials between it and the gas.

(14) During storage of the fluid power accumulated in the device the heat losses are small as the decreased gas heating ratio reduces the heat transfer to the walls of the receiver 9 casing due to the gas heat conductivity.

(15) When energy returns from the device into the fluid power system the pressurized gas in the receiver 9 and the gas reservoir 5 of the accumulator 1 expands, the separator 4 of the accumulator 1 is displaced reducing the volume of its fluid reservoir 3 and forcing the fluid from it into the fluid power system via the fluid port 2. Due to maintaining small average distances between the gas and the heat exchange surfaces of the regenerating heat exchanger 10, the latter effectively returns the received part of heat to the gas. Thus, the device returns the fluid power received from the fluid power system back into it with reduced losses.

(16) Due to the fact that the average size of the pores of the metal porous structure is at least 0.05 mm and the blocking element 11 deeply (preferably to the depth of at least 20% of the axial length of the receiver 9) penetrates into the regenerating heat exchanger 10, the gas-dynamic losses during gas flow between the accumulator and the receiver as well as through the metal porous structure of the regenerating heat exchanger 10 are small.

(17) The blocking element 11 provided with a filtering element 12 prevents particles of the material of the regenerating heat exchanger 10 from passing into the gas line 7 and the gas reservoir 5 of the accumulator 1. Thus, the sliding seals of the piston separator 4 are protected from abrasive impact while the gas line 7 is protected from deposition of the particles, which increases reliability of the device.

(18) The embodiments described above are examples of implementation of the main idea of the present invention that also contemplates a lot of other embodiments that are not described here in detail for example comprising several accumulators and receivers as well as various embodiments of a regenerating heat exchanger in the receiver.

(19) Thus, the proposed solutions allow creation of a fluid power recuperation device with the following properties: reduced heat losses and increased efficiency of fluid power recuperation; better manufacturability; possibility of using off-the-shelf gas receivers of any type in the device.