Cutting equipment
11602151 · 2023-03-14
Assignee
Inventors
Cpc classification
B65B51/04
PERFORMING OPERATIONS; TRANSPORTING
B26D1/06
PERFORMING OPERATIONS; TRANSPORTING
A22C11/105
HUMAN NECESSITIES
B26D2210/02
PERFORMING OPERATIONS; TRANSPORTING
B26D1/065
PERFORMING OPERATIONS; TRANSPORTING
B26D1/105
PERFORMING OPERATIONS; TRANSPORTING
International classification
A22C11/12
HUMAN NECESSITIES
Abstract
The present invention relates to a cutting equipment having a cutting device with a cutting element and a drive device for the cutting element. The drive device includes a pneumatically driven piston/cylinder arrangement and a switch valve having a high-pressure input port, a high-pressure output port and a low-pressure output port, with the high-pressure input port coupled to a high-pressure source, the high-pressure output port coupled to a first cylinder chamber and the low-pressure output port coupled to a second cylinder chamber. The switch valve connects the high-pressure input port to the high-pressure output port upon application of a pressurized fluid, and connects the high-pressure output port to the low-pressure output port upon reduction of the pressure level of the pressurized fluid. The present invention further relates to a clipping machine for producing sausage-shaped products, including said cutting equipment, and a method for controlling the cutting equipment.
Claims
1. A cutting equipment having a cutting device with a cutting element which is linearly reversibly movable in a cutting direction, and a drive device for reversibly moving the cutting element, wherein the drive device includes a pneumatically driven piston/cylinder arrangement; the piston/cylinder arrangement comprises a cylinder and a piston; the piston having a first effective piston surface and a second effective piston surface, wherein the cutting device is connected with the second effective piston surface and the first effective piston surface faces away from the cutting device, the piston being linearly reversibly movable in the cylinder between a retracted position and an extended position; the cylinder having a first end and a second end and being separated by the piston into a first cylinder chamber arranged between the first effective piston surface and the first end of the cylinder, and a second cylinder chamber arranged between the second effective piston surface and the second end of the cylinder; and a switch valve having a high-pressure input port, a high-pressure output port and a low-pressure output port, with the high-pressure input port coupled to a high-pressure source, the high-pressure output port coupled to the first cylinder chamber and the low-pressure output port coupled to the second cylinder chamber, wherein the switch valve connects the high-pressure input port to the high-pressure output port upon application of a pressurized fluid, and connects the high-pressure output port to the low-pressure output port upon reduction of the pressure level of the pressurized fluid.
2. The cutting equipment according to claim 1, wherein the drive device has a housing forming the cylinder.
3. The cutting equipment according to claim 1, wherein a closure cap is provided at the first end of the cylinder.
4. The cutting equipment according to claim 3, wherein a high-pressure connector port is arranged in the closure cap for connecting the first cylinder chamber to the high-pressure output port of the switch valve.
5. The cutting equipment according to claim 2, wherein a low-pressure connector port is arranged in the housing for connecting the second cylinder chamber to the low-pressure output port of the switch valve.
6. The cutting equipment according to claim 5, wherein a bore is provided in the housing extending from the first end of the cylinder towards its second end in cutting direction (CD), and which opens into the second cylinder chamber, with the low-pressure connector port being in fluid connection with the bore.
7. The cutting equipment according to claim 1, wherein an elastic element is provided in the second cylinder chamber, for moving the piston in a direction contrary to the cutting direction.
8. The cutting equipment according to claim 1, wherein a guide assembly is provided in the region of the second end of the cylinder, for guiding the cutting element during its reversal movement in the cutting direction.
9. The cutting equipment according to claim 8, wherein the guide assembly includes at least one support element, for supporting the cutting element during its reversal movement.
10. The cutting equipment according to claim 1, wherein the cutting element is directly connected with the second effective piston surface.
11. The cutting equipment according to claim 1, wherein the switch valve is an automatically working quick exhaust valve.
12. A clipping machine for producing sausage-shaped products, by filing a flowable filling material into a tubular or bag-shaped packaging casing and closing said packaging casing by a closure clip, the clipping machine comprising: a filling tube for feeding the filling material in a feeding direction into the tubular or bag-shaped packaging casing stored on the filling tube and being closed at its front end; gathering means for gathering the filled packaging casing and for forming a plait-like portion thereto, wherein the gathering means include a first displacer unit and a second displacer unit, and wherein the second displacer unit is reversibly movable in the feeding direction for forming a filling material free plait-like portion at the gathered portion of the filled packaging casing; and a clipping device having at least a first and a second closing tool being reversibly movable between an opened position and a closed position, for applying at least one closure clip to the plait-like portion and closing said closure clip when the closing tools are in their closed position, wherein the clipping machine further comprises a cutting equipment according to claim 1, for separating a sausage-shaped product just produced from the remaining supply of tubular packaging casing.
13. A method for controlling a cutting equipment according to claim 1, wherein the cutting arrangement includes a cutting device which is linearly reversibly movable in a cutting direction, and a drive device for reversibly moving the cutting device, with the drive device including a piston/cylinder arrangement, the method comprises the steps of: providing a pressurized fluid applied to a high-pressure input port of a switch valve being in a first operating state, via a high-pressure output port of the switch valve to a first chamber of the cylinder, thereby moving the piston from a retracted position into an extended position; after the piston has reached the extended position, reducing the pressure level of the pressurized fluid provided to the high-pressure input port of the switch valve; and guiding the pressurized fluid from the first chamber of the cylinder via the high-pressure output port of the switch valve being in a second operating state, and a low-pressure output port of the switch valve to a second chamber of the cylinder, thereby moving the piston from the extended position into the retracted position.
14. The method according to claim 13, including the steps of: providing the pressurized fluid to the high-pressure input port of the switch valve, and automatically transferring the switch valve into the first operating state.
15. The method according to claim 13, further including the steps of: reducing the pressure level of the pressurized fluid provided at the high-pressure input port of the switch valve, and automatically transferring the switch valve from the first operating state into the second operating state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(8) A clipping machine 1 for producing sausage-shaped products S, like sausages, which contain a flowable filling material in a tubular or bag-shaped packaging casing M, is shown schematically in
(9) A supply of tubular packaging casing M made of a thin sheet material is stored on filling tube 10 in a folded manner like a concertina. From the supply of tubular packaging casing M, tubular packaging casing M is pulled-off during the process of producing the sausage-shaped products S, in particular by the feeding pressure for filling the filling material into tubular packaging casing M wherein casing brake assembly 16 provides a braking force for allowing a controlled pulling-off of tubular packaging casing M during the filling process.
(10) Clipping machine 1 further comprises a clipping device 20 for closing a filled tubular packaging casing M by applying closure means, like closure clips or closing clips C, to a plait-like portion P, and gathering means 30 for gathering the filled tubular packaging casing M and forming said plait-like portion P thereto. These components are all arranged downstream filling tube 10.
(11) As can be inferred from
(12) Clipping device 20 comprises a first and a second clipping tool 22, 24 formed by a punch 22 and a die 24. It has to be noted that punch 22 and die 24 may apply and close a single closure clip C for closing just filled tubular packaging casing M, or may apply and close two closure clips C at the same time, a first closure clip C for closing the rear end of just filled tubular packaging casing M for forming a sausage-shaped product S, and a second closure clip C for closing the front end of a tubular packaging casing M subsequently to be filled.
(13) Gathering means 30 include a first displacer unit 32 and a second displacer unit 34, wherein first displacer unit 32 is positioned downstream second displacer unit 34. First and second clipping tools 22, 24 of clipping device 20 may be positioned between first and second displacer units 32, 34, at least for applying and closing one or two closure clips C to plait-like portion P. First displacer unit 32 can reversibly be moved parallel to feeding direction F of the filling material.
(14) If it is intended to store sausage-shaped products S on a rod-like element, like a smoking rod, e.g. for further processing like cooking or smoking, a suspension element L, like a suspension loop, may be provided and attached to one end of each of sausage-shaped products S, or at one end of a chain of sausage-shaped products. Suspension element L may be fed to one of closing tools 22, 24, and may be fixed to the respective end of sausage-shaped product S by means of closure clip C which closes said end of sausage-shaped product S.
(15) For discharging a sausage-shaped product S just produced from clipping machine 1 in a transportation direction T being at least substantially the same as feeding direction F, a discharge device 40 is arranged downstream clipping device 20, which may be a belt conveyor comprising a conveyor belt and guide rollers. In a simple case, discharge device 40 may be a chute.
(16) For storing sausage-shaped products S on a rod-like element, suspension element L is caught by a catching device (not shown), like a catching needle, which guides suspension element L towards the rod-like element.
(17) For separating sausage-shaped product S just produced from the remaining supply of tubular packaging casing M stored on filling tube 10, an inventive cutting equipment 100, which is in
(18) In general, cutting equipment 100 includes a cutting element 142 which is reversibly moved in a cutting direction CD aligned at least approximately vertically to the longitudinal axis of plait-like portion P, which usually coincides with or which is aligned at least approximately parallel to central axis A of filling tube 10.
(19) Cutting equipment 100 according to the inventive embodiment shown in
(20) At the underside of protrusion 130, an attachment arrangement 132 is provided, for attaching cutting equipment 100 to an apparatus, like a clipping machine. Attachment arrangement 132 extends over protrusion 130 and a part of underside 114 of housing 110. As can be seen in
(21) A closure cap 120 in the form of a rectangular plate is arranged at rear end 112 of housing 110, and fixed thereto by four screws 121, 122, 123, 124. Screws 121, 122, 123, 124 extend through closure cap or plate 120 in the region of its corners in cutting direction CD into respective holes in housing 110.
(22) A cutting element 142 of a cutting device 140 protrudes from front side 111 of housing 110 in cutting direction CD and can reversibly be moved from a standby position shown
(23)
(24) A piston 160 which has the principal shape of a cylindrical plate, is arranged in cylinder 150, and reversibly movable in cylinder 150 in cutting direction CD from the standby position into the cutting position. Piston 160 has a first active piston surface 162 facing towards first end 152 of cylinder 150, and a second active piston surface 164 facing towards second end 154 of cylinder 150. Accordingly, a first cylinder chamber 156 is formed between piston 160 and first end 152 of cylinder 150, and a second cylinder chamber 158 is formed between piston 160 and second end 154 of cylinder 150. For fluid tightly separating first and second cylinder chambers 156, 158, piston 160 is provided with at least one sealing element 168, like a sealing ring, extending along its circumferential surface. Piston 160 is reversibly movable within cylinder 150 between a retracted or standby position (not shown) in which piston 160 is positioned close to first end 152 of cylinder 150, and an extended or cutting position in which piston 160 is close to second end 154 of cylinder 150. Cylinder 150 with plate 120 and piston 160 form the drive device of cutting equipment 100, in particular cutting element 142.
(25) Cutting element 142 of cutting device 140 is fixed to piston 160 by a fixing arrangement which includes a carrier element 144 to which cutting element 142 is fixed with its end facing towards piston 160 by respective fixing elements, like screws. Carrier element 144 is fixed to second effective surface 164 of piston 160.
(26) Carrier element 144 may be a separate element, or may integrally formed with piston 160. Cutting element 142, carrier element 144 and the fixing elements for fixing cutting element 142 to carrier element 144 form cutting device 140.
(27) Cutting element 142 is supported at its lower side by a support element 146. Support element 146 according to the embodiment of
(28) Slot 111a, through which cutting element 142 extends out of housing 110, establishes a fluid connection between second cylinder chamber 156 and the atmosphere. However, the pressure of the fluid guided into second cylinder chamber 156 is sufficient for securely move piston 160 together with cutting element 142 into its retracted or standby position.
(29) As can be seen in
(30) In the embodiment of cutting equipment 100 shown in
(31) Alternatively, spring 180, when in its fully compressed state, may provide an end stop for piston 160 when moved into its extended or cutting position. Further alternatively, or additionally, an end stop for piston 160 may be formed by a respective abutment element, like a circumferential flange in cylinder 150.
(32) A connector arrangement 170 is provided for connecting cutting equipment 100 to a pressure source, and for operating cutting equipment 100. Connector arrangement 170 includes a high-pressure connector port 172 arranged at closure cap or plate 120, for providing pressurized fluid to first cylinder chamber 156, a low-pressure connector port 174 arranged at underside 115 of housing 110, for providing pressurized fluid to second cylinder chamber 156, and a switch valve 176 for controlling the flow of pressurized fluid to and from cutting equipment 100.
(33)
(34) In order to establish a fluid connection between low-pressure connector port 174 and second cylinder chamber 156, the bore into which screw 121 extends for fixing plate 120 to housing 110, is lengthened in cutting direction CD, such that it terminates in the region of second cylinder chamber 156 for forming a fluid channel 121a. A second bore 121b extends through housing 110 at the end of fluid channel 121a and vertically thereto, to provide a fluid connection between fluid channel 121a and second cylinder chamber 156. Second bore 121b is sealed at left side 115 of housing 110 by a respective sealing element, like a screw (cf.
(35) As can be seen in
(36) A quick exhaust valve, like switch valve 176 of
(37) In the seconds state, high-pressure input port (1), or high-pressure input port 177 of switch valve 176 of
(38) After high-pressure input port (1) is connected to a high-pressure source, a pressurized fluid having a predetermined pressure level, acts on the ball and pushes said ball leftwards against the force of the spring until the ball closes exhaust port (3), or low-pressure output port 179 switch valve 176 respectively.
(39) Thereby, a fluid connection between high-pressure input port (1) and high-pressure output port (2), or high-pressure output port 178 of switch valve 176 respectively, is established. This state of the quick exhaust valve, or switch valve 176 respectively, will be referred as a first operating state.
(40) For switching the quick exhaust valve from its first operating state into second operating state, high-pressure input port (1) is separated from the high-pressure source. Thereafter, the pressure level in the quick exhaust valve decreases. At a predetermined reduced pressure level, the quick exhaust valve or switch valve 176 respectively, switches from second operating state into first operating state, whereby high-pressure input port (1) is closed, and a fluid connection between high-pressure output port (2) and low-pressure output port (3) is established, such that the pressurized fluid may flow from high-pressure output port (2) to low-pressure output port (3). The predetermined reduced pressure level may have a fixe value, e.g. in a case in which the high-pressure value is 6 bar, the reduced pressure level may have a pressure level of 5 bar. Alternatively, the predetermined reduced pressure level may be reduced about a predetermined percentage of the high-pressure value.
(41) For operating cutting equipment 100, high-pressure connector port 172 is connected to high-pressure output port 178 of switch valve 176, and low-pressure connector port 174 is connected to low-pressure output port 179 of switch valve 176. High-pressure input port 177 of switch valve 176 is connected to a high-pressure source.
(42) For producing a sausage-shaped product S on clipping machine 1, tubular casing material M stored on filling tube 10 and closed at its front end by a closure clip C, is filled with filling material which is fed through filling tube 10 into tubular casing M in feeding direction F. After a predetermined portion of filling material is fed into tubular casing M, upper and lower displacer elements of first and second displacer units 32, 34 are moved from their opened position into their closed position for forming a gathered portion to the filled tubular casing M. Thereafter, first displacer unit 32 carries out a linear movement in a horizontal direction and coaxially to feeding direction F. Thereby, a plait-like portion P is formed to the gathered portion of tubular casing material M, and two closure clips C are applied to plait-like portion P and closed by clipping device 20, a first closure clip C for closing the just filled tubular casing M for forming a sausage-shaped product S and a second closure clip C for closing the front end of sausage-shaped product S subsequently to be produced. A suspension element L may be provided and attached to one end of sausage-shaped product S by means of one of the closure clips C.
(43) For severing the just produced sausage-shaped product S from the remaining supply of tubular packaging casing M, cutting equipment 100 is activated, such that plait-like portion P is cut between the two closure clips C, and the sausage-shaped product S just produced may be discharged from clipping machine 1 by discharge device 40.
(44) During the filling and closing process, piston 160 of cutting equipment 100 is in its retracted or standby position, and thus, also cutting element 142 is in a retracted or standby position.
(45) Immediately after the two closure clips C, which close the just filled portion of tubular packaging casing M and the front end of next tubular packaging casing M to be filled next, have been placed at plait-like portion P, cutting equipment 100 is activated by providing pressurized fluid, usually pressurized air, with a predefined pressure level to high-pressure input port 177 of switch valve 176. Switch valve 176 which is thereby brought into a first operating state, establishes a connection between high-pressure input port 177 and high-pressure output port 178. Via high-pressure output port 178 and high-pressure connector 172, the pressurized fluid enters first cylinder chamber 156 and pushes piston 160 in cutting direction CD from its retracted or standby position close to first end 152 of cylinder 150 into its extended or cutting position close to second end 154 of cylinder 150. Thereby, cutting element 142 is moved together with piston 160 in cutting direction CD towards plait-like portion P and cuts with cutting edge 143 gathered casing material M between the two closure clips C.
(46) In the moment when piston 160 has reached its extended or cutting position, the cutting operation is terminated, and the supply of pressurized fluid is interrupted. Switch valve 176, now in the second operating state (cf.
(47) According to
(48) Switch valve 176 according to
(49) As described above, second cylinder chamber 156 has a fluid connection with the atmosphere via slot 111a through which cutting element 142 extends out of housing 110.
(50) The pressure level of the pressurized fluid guided from first cylinder chamber 156 to second cylinder chamber 158 is sufficient to push piston 160 from its extended position into its retracted position. Furthermore, the pressurized fluid may fully expand to the atmosphere through slot 111a in front side 111 of housing 110. Thereby, any debris or wear present in second cylinder chamber 156 may be blown out of second cylinder chamber 156. Additionally, due to the expanding fluid leaving second cylinder chamber 156 through slot 111a, dust and wear or any other particles are prevented from entering second cylinder chamber 156. Thereby cleaning and maintenance of cutting equipment 100 is enhanced.
(51) During the cutting operation, a force, or at least a component thereof, acts via cutting edge 143 onto cutting element 142 in a direction vertically to cutting direction CD and parallel to the surface of cutting element 142. This force is absorbed by support element 146 and protrusion 130. Support element 146 further reduces friction and wear during the reversal movement of cutting element 142.
(52) As mentioned above, switch valve 176, according to the embodiment of
(53) In cutting equipment 100 according to the embodiment of
(54) Moreover, according to the embodiment of cutting equipment 100 shown in