Circular knitting machine
09683321 ยท 2017-06-20
Assignee
Inventors
Cpc classification
D04B15/32
TEXTILES; PAPER
D04B15/322
TEXTILES; PAPER
International classification
D04B15/58
TEXTILES; PAPER
Abstract
A circular knitting machine (1) for knitwear or hosiery, comprising a bearing structure (2), a needle cylinder (C), a plurality of needles and a plurality of thread feeding points, or feeders (3), positioned circumferentially about the needle cylinder, in which the thread is supplied to the needles. Each feeder is provided with at least a thread guide group (4), comprising a body (5), a pneumatic supply inlet (6), a plurality of feeders, a plurality of pneumatic actuators able to move the feeders, and a plurality of solenoid valves (8) mounted and connected directly to the body (5), wherein each solenoid valve activate or deactivates the pneumatic supply to a respective pneumatic actuator of the thread guide group. Each feeder further comprises a mobile cam device (10) for command of the needles, comprising a body (11), a pneumatic supply inlet (12), one or more mobile command cams (13) able to interact with the needles, a plurality of pneumatic actuators which move the command cams, and a plurality of solenoid valves (14) mounted and connected directly to the body (11), wherein each solenoid valve activates or deactivates the pneumatic supply to a respective pneumatic actuator of the device (10). Each feeder comprises an electronic feeder command board (20), able to command at least the solenoid valves (8) of the thread guide group (4) and the solenoid valves (14) of the mobile cam device (10), with the aim of selectively activating the pneumatic actuators of the thread guide group and the mobile cam device (10). The knitting machine (1) comprises at least a pneumatic supply pathway able to supply the pneumatic actuators of the plurality of feeders (3) of the machine.
Claims
1. A circular knitting machine (1) for knitwear or hosiery, comprising: a bearing structure (2); at least a needle cylinder (C) rotatably mounted in the bearing structure; a plurality of needles supported by the needle cylinder (C) and mobile parallel to a rotation axis of the needle cylinder so as to produce a knitted fabric; a plurality of feeders (3), wherein the thread is supplied to the needles of the machine, the feeders being positioned circumferentially about the needle-bearing organ and distanced angularly to one another; wherein each feeder comprises at least: a thread guide group (4) for feeding thread to the plurality of needles, comprising a body (5) of the thread guide group, an inlet (6) for pneumatic supply, a plurality of thread guides, arranged laterally to the needle cylinder (C) at the respective feeder, and a plurality of pneumatic actuators movably housed in the body of the thread guide group and configured so as to controlledly move the plurality of thread guides, the thread guide group comprising a plurality of solenoid valves (8) mounted and connected directly to the body (5) of the thread guide group, each solenoid valve (8) being configured and predisposed to activate or deactivate the pneumatic supply to a respective pneumatic actuator of the thread guide group (4), in order to selectively actuate the respective actuator; a mobile cam device (10) for control of the needles, comprising a respective body (11) of the mobile cam device, a respective pneumatic supply inlet (12), one or more command cams (13) movably mounted to the body (11) and able to interact with the needles, and a respective plurality of pneumatic actuators movably housed in the body (11) and configured to controlledly move the one or more command cams, the mobile cam device comprising a respective plurality of solenoid valves (14) mounted and connected directly to the body (11) of the mobile cam device (10), each solenoid valve (14) being configured and predisposed to activate or deactivate the pneumatic supply of a respective pneumatic actuator of the device, in order to selectively actuate the respective actuator; an electronic feeder command board (20), for example located on the thread guide group (4), configured and predisposed to command at least the solenoid valves (8) of the thread guide group (4) and the solenoid valves (14) of the mobile cam device (10), in order to selectively actuate the pneumatic actuators of the thread guide group (4) and the pneumatic actuators of the mobile cam device (10); the knitting machine (1) further comprising at least a pneumatic supply pathway (50) able to supply the pneumatic actuators of the plurality of feeders (3) of the machine.
2. The knitting machine (1) of claim 1, comprising exactly a single serial pneumatic supply pathway (50) developing annularly about the rotation axis of the cylinder (C), the single pneumatic supply pathway comprising a pneumatic conduit or a sequence of sections of pneumatic conduit connecting, in series, all the feeders (3) of the knitting machine, in such a way that along the pneumatic supply pathway each feeder is pneumatically connected to the preceding feeder and to the following feeder.
3. The knitting machine (1) of claim 2, wherein the sequence of sections of conduit of the single pneumatic supply pathway (50) of the knitting machine comprises a plurality of connecting conduits (51) between distinct feeders (3) and a plurality of internal conduits (52) in each feeder, arranged in series that are alternated with one another, in which each connecting conduit (51) is interposed and shared, between two adjacent feeders (3), connecting a pneumatic supply outlet (9) of the thread guide group (4) of a preceding feeder with the pneumatic supply inlet (12) of the mobile cam device (10) of the following feeder, or vice versa, and in which each internal conduit (52) connects a pneumatic supply outlet (15) of the mobile cam device (10) of a respective feeder (3) with the respective pneumatic supply inlet (6) of the thread guide group (4) of the same feeder (3), each internal conduit being comprised in the feeder, or vice versa, in which overall the connecting conduits (51) and internal conduits (52) connect in sequence, alternating with one another, the thread guide group and the mobile cam devices of the plurality of feeders (3), realizing the single pneumatic supply pathway (50) of the machine.
4. The knitting machine (1) of claim 2, wherein the pneumatic conduit or the sequence of sections of pneumatic conduit connect, in series with one another, all the thread guide groups (4) of the feeders (3) and wherein the sequence of sections of the single pneumatic supply pathway of the machine further comprises a plurality of branching conduits (53) internal of each feeder (3) and each connecting a secondary pneumatic supply outlet (54) of the thread guide group (4) of a respective feeder with the respective pneumatic supply inlet (12) of the mobile cam device (10) of the same feeder (3), or vice versa wherein the pneumatic conduit or the sequence of sections of pneumatic sections connect in series all the mobile cam devices (10) of the feeders (3) and wherein the sequence of sections of the single pneumatic supply pathway of the machine further comprises a plurality of branching conduits (53) internal of each feeder and each connecting a secondary pneumatic supply outlet (54) of the mobile cam device (10) of a respective feeder with the respective pneumatic supply inlet (6) of the thread guide group (4) of the same feeder (3).
5. The knitting machine (1) of claim 1, wherein the at least an electronic command board (20) of each feeder (3) is configured and predisposed to command all of the solenoid valves (8, 14) present internally of the feeder (3), with the aim of selectively actuating all the pneumatic actuators of the feeder (3), and/or wherein each feeder (3) of the knitting machine comprises a single electronic command board (20) and/or wherein the knitting machine comprises a single electronic command board (20) for each feeder (3) or wherein the machine comprises a plurality of the electronic boards, each of which is configured and predisposed to command at least the solenoid valves (8) of the thread guide group (4) and the solenoid valves (14) of the mobile cam device (10) of at least two feeders, and/or wherein the electronic command board (20) of each feeder (3) is positioned on the respective thread guide group (4) of the feeder or on the respective mobile cam device (10) of the feeder, and/or wherein the knitting machine (1) comprises a compressed air source to which the at least a pneumatic supply pathway is connected so as to receive therefrom a compressed air flow.
6. The knitting machine (1) of claim 1, provided with a first serial pneumatic supply pathway (61), developing annularly about the rotation axis of the cylinder, comprising a pneumatic conduit or a sequence of sections (61a) of pneumatic conduit connecting, in series, the thread guide groups (4) of all the feeders (3) of the knitting machine, in such a way that along the first pneumatic supply pathway each thread guide group (4) is pneumatically connected with the preceding thread guide group and with the successive thread guide group, and wherein the knitting machine comprises a second serial pneumatic supply pathway (62), developing annularly about the rotation axis of the cylinder, comprising a respective pneumatic conduit or a respective sequence of sections (62a) of pneumatic conduit connecting, in series, the mobile cam devices (10) of all the feeders (3) of the knitting machine, in such a way that along the second pneumatic supply pathway each mobile cam device (10) is connected pneumatically with the preceding mobile cam device and with the successive mobile cam device.
7. The knitting machine of claim 1, comprising a plurality of pneumatic supply pathways (80) for the feeders, in a reciprocally parallel arrangement, equal in number to the plurality of feeders (3) of the machine, each pneumatic supply pathway to the feeder (3) being configured and predisposed to receive a compressed air flow from a source (S) of compressed air of the machine and to supply, with the compressed air flow, the pneumatic actuators present internally of a respective feeder (3), and/or wherein each pneumatic supply pathway to the feeders comprises a connecting conduit (81) connecting the compressed air source with the pneumatic supply inlet of the thread guide group of the respective feeder supplied by the supply pathway, and at least an conduit (82) intern of the feeder, connecting a pneumatic outlet of the thread guide group with the pneumatic supply inlet of the mobile cam device of the same feeder.
8. The knitting machine (1) of claim 1, wherein each feeder (3) of the knitting machine further comprises at least a respective knitting stitch regulating cam (30), operatively active on the needles and selectively and individually mobile so as to vary a size of the stitches produced by the needles at the respective feeder (3), the stitch regulating cam (30) comprising a respective actuator (31), preferably a step motor, configured so as to enable a controlled movement, and wherein, for each feeder (3), the respective electronic command board (20) of the feeder is configured and predisposed to activate and command the functioning of the stitch regulating cam, in particular the respective actuator.
9. The knitting machine (1) of claim 1, wherein each feeder of the knitting machine further comprises at least a needle selecting device (40), provided with a plurality of actuators individually activatable so as to act on a plurality of selectors, each located inferiorly of a respective needle of the plurality of needles of the knitting machine, so that the selectors position the respective needle between a plurality of operating configurations, and wherein, for each feeder, the respective electronic command board (20) of the feeder is configured and predisposed to control the functioning of the respective needle selecting device.
10. The knitting machine (1) of claim 1, provided with a serial control ring of the feeders, comprising a sequence of sections of electric cables connecting, in series, all the feeders of the knitting machine, in such a way that each feeder is electrically and/or electronically connected to the preceding feeder and with the successive feeder, the control ring constituting a shared serial communication channel between the feeders (3), by means of which electrical supply and control signals can be sent to each feeder, and/or or wherein the knitting machine comprises a central processing unit, to which the electronic command boards of the feeders are operatively connected, the central processing unit being configured so as to manage the functioning of the knitting machine and so as to send to the electronic command boards (20) of the feeders (3) a set of command instructions, and/or wherein the serial control ring of the feeders is connected, at least in a point thereof, to the central processing unit, so as to receive therefrom electric supply and control signals and so as to send thereto a plurality of data relating to the devices comprised in each feeder.
Description
(1) Further characteristics and advantages will emerge more clearly from the detailed description of some embodiments, among which also a preferred embodiment, by way of non-exclusive example, of a circular knitting machine according to the present invention and a method for pneumatically supplying and controlling the feeders of a circular knitting machine according to the present invention. The description will be set down in the following with reference to the appended drawings, provided by way of non-limiting example, in which:
(2)
(3)
(4)
(5)
(6)
(7) With reference to the figures, reference number 1 denotes in its entirety a circular knitting machine according to the present invention, while numeral 3 denotes a single feeder of the knitting machine. In general, the same reference number is used for identical or like elements, possibly in the variant embodiments thereof.
(8)
(9) The circular knitting machine for knitwear or seamless knitwear or hosiery, comprises a bearing structure 2, at least a needle-bearing organ or a needle cylinder C rotatably mounted on the bearing structure, and a plurality of needles supported by the needle cylinder C and mobile parallel to a rotation axis of the needle cylinder so as to produce a knitted fabric. The needle cylinder C can have a variable diameter according to knitting needs; for example the diameter can be 4 inches, 8 inches, 16 inches, 24 inches. The needle-bearing organ can equivalently be a needle plate.
(10) The machine further comprises a plurality of thread feeding points 8, or feeders, in which the thread is supplied to the needles of the machine. The feeders 8 are positioned circumferentially about the needle-bearing organ and distanced angularly from one another.
(11) Each feeder 3 comprises at least a device for supplying thread to the plurality of needles, or thread guide group 4, comprising a body 5 of the thread guide group, a pneumatic supply inlet, i.e. a compressed air flow, a plurality of thread guide organs or thread guides, arranged laterally to the needle-bearing organ at the respective feeder, and a plurality of pneumatic actuators movably housed in the body of the thread guide group and configured so as to controlledly move the plurality of thread guides. The thread guide group comprises a plurality of solenoid valves 8 mounted and connected directly to the body 5 of the thread guide group, each solenoid valve being configured and predisposed to activate or deactivate the pneumatic supply to a respective pneumatic actuator of the thread guide group, with the aim of selectively actuating the respective actuator.
(12) Each feeder 3 comprises a mobile cam device 10 for control of the needles, comprising a respective body 11 of the mobile cam device, a respective pneumatic supply inlet 12, i.e. a flow of compressed air, one or more command cams 13 movably mounted to the body 11 and able to interact with the needles, and a respective plurality of pneumatic actuators movably housed in the body 11 and configured so as to controlledly move the command cams 13. The mobile cam device comprises a respective plurality of solenoid valves 14 mounted and connected directly to the body 11 of the mobile cam device; each solenoid valve 14 being configured and predisposed to activate or deactivate the pneumatic supply of a respective pneumatic actuator of the device, with the aim of selectively actuating the respective actuator.
(13) Each feeder 3 further comprises an electronic feeder command board 20, for example located on the thread guide group 4, configured and predisposed to command at least the solenoid valves 8 of the thread guide group 4 and the solenoid valves 14 of the mobile cam device 10, with the aim of selectively actuating the pneumatic actuators of the thread guide group 4 and the pneumatic actuators of the mobile cam device 10.
(14) It is noted that in the present invention the solenoid valves of the feeders and the mobile cam devices (and possibly also the solenoid valves of further pneumatic actuators of the feeders) are positioned directly on the respective device, i.e. are delocalized with respect to the central unit of the knitting machine and located directly in the respective feeder.
(15) The knitting machine 1 further comprises at least a pneumatic supply pathway 50 able to supply the pneumatic actuators of the plurality of feeders 3 of the machine.
(16) The machine preferably comprises exactly a single serial pneumatic supply pathway 50 developing annularly about the rotation axis of the cylinder, the single pneumatic supply pathway comprising a pneumatic conduit or a sequence of sections of pneumatic conduit connecting, in series, all the feeders 3 of the knitting machine, in such a way that along the pneumatic supply pathway each feeder is pneumatically connected to the preceding feeder and to the following feeder.
(17)
(18) According to some embodiments of the present invention, the above-cited sequence of sections of the single pneumatic supply pathway 50 of the machine preferably comprises a plurality of connecting conduits 51 between distinct feeders and a plurality of internal conduits 52 in each feeder 3, arranged in alternating series. As shown schematically in
(19) Vice versa, but with the same result, as shown schematically in
(20) Vice versa, but with the same result, as shown schematically in
(21) In other words, the sequence of sections is preferably realised as an alternation of connecting conduits 51 and internal conduits 52, which connect in sequence a thread guide groupa mobile cam devicethread guide groupand so on. A connecting conduit S1 is present between a feeder 3 and a next feeder 3, while an internal conduit 52 is present between the thread guide group and the mobile cam device of the feeder. The pneumatic supply pathway 50 is therefore realized via a serial alternation of devices (thread guide device and mobile cam devices) and conduits (connecting and internal).
(22) Overall, the connecting conduits 51 and the internal conduits 52 connect, in sequence and alternatingly, the thread guide group and the mobile cam devices of the plurality of feeders, realizing the above-cited single pneumatic supply pathway 50 of the machine. The pneumatic supply pathway assumes a circular or ring conformation.
(23) In a further embodiment, the pneumatic conduit or the sequence of sections of pneumatic conduit (of the single pneumatic supply pathway 50) connect, in series among them, all the thread guide groups 4 of the feeders 3, and the sequence of sections of the single pneumatic supply pathway of the machine further comprises a plurality of internal branch conduits 53 of each feeder 3 and each connecting a secondary pneumatic supply outlet 54 of the thread guide group 4 of a respective feeder with the respective pneumatic supply inlet 12 of the mobile cam device 10 of the feeder 3.
(24) According to a further embodiment, alternatively to those of
(25)
(26) The embodiments of
(27) The electronic command board 20 of each feeder 3 is preferably configured and predisposed to command all of the solenoid valves present internally of the feeder 3, with the aim of selectively actuating all the pneumatic actuators of the feeder 3. In other words, the control of the whole pneumatic part of the feeder (i.e. all the pneumatic actuators present in the feeder) is delegated to the electronic board of the feeder.
(28) Each feeder 3 of the knitting machine preferably comprises a single electronic command board 20.
(29) The knitting machine preferably comprises a single electronic command board 20 for each feeder 3. Alternatively, the knitting machine comprises a plurality of the electronic boards 20, each of which is configured and predisposed to command at least the solenoid valves of the thread guide group and the solenoid valves of the mobile cam device of at least two feeders; in other words, an electronic board can be shared by a plurality of feeders.
(30) The electronic command board 20 of each feeder 3 is preferably positioned on the respective thread guide group 4 of the feeder; alternatively, the board 20 can be positioned on the respective mobile cam device 10 of the feeder. The electronic command board 20 preferably coincides with the electronic board of the thread guide group, which is connected to the mobile cam device (and possible also to other organs of the feeder) to manage the functions thereof. In a further embodiment, as schematically illustrated in
(31) As schematically represented in
(32) In a possible embodiment, at least a feeder of the knitting machine is provided with a group of auxiliary pneumatic devices 70, comprising a pneumatic actuator for moving a position sensor of the tongues and/or a pneumatic actuator for moving a needle-broken detector and/or a pneumatic for commanding the opening of the needles and/or a pneumatic actuator for commanding the sponge plate cam; the auxiliary pneumatic devices group comprises a respective pneumatic supply inlet, i.e. a compressed air flow, one or more pneumatic actuators configured to controlledly move one or more of the auxiliary pneumatic devices and one or more solenoid valves mounted directly or connected to the auxiliary devices, each solenoid valve being configured and predisposed to activate or deactivate the pneumatic supply to a respective pneumatic actuator of the auxiliary pneumatic devices group, with the aim of selectively activating the respective actuator.
(33) As shown schematically in
(34) As schematically shown in
(35)
(36) The electronic command board 20 of the feeder 3 is configured so as to selectively activate also the pneumatic actuators of the respective auxiliary device group, by commanding the respective solenoid valves.
(37) In a further embodiment, alternative to the preceding ones and shown schematically in
(38) Alternatively, as shown schematically in
(39) In a further embodiment, shown schematically by way of example in
(40) As shown schematically by way of example in
(41) As shown schematically by way of example in
(42) The knitting machine 1 preferably comprises a compressed air source S (internal or external of the machine, not shown in
(43)
(44) The two conduits 51 and S2 complete the pneumatic supply pathway 50.
(45) Note that the presence of two connecting conduits directly connected to the source S (internally of a ring-closed supply pathway) enable arranging two distinct conduits usable for injecting compressed air into the supply pathway. In other words, the two conduits 51 and S2 advantageously enable obtaining a redundancy of the source-feeder connection: in fact, even on closing or removing one of the two conduits 51 or S2, the source is in any case able to supply the whole pathway and reach all the feeders. Additionally, it makes it possible to remove a connecting conduit between two adjacent feeders, without this compromising the functioning of the machine: in fact, by disconnecting two adjacent feeders from one another, but maintaining at the same time the two conduits 51 and S2, the supply pathway 50 assumes the form of two blind semi-pathways, branching from the source S by means of the two conduits 51 and S2 and able to reach, from two opposite directions, all the feeders, up to the two non-connected ones. The source S can comprise a filtration group and/or a regulating group and/or a compressed air lubricating group injected into the pneumatic supply pathway of the knitting machine.
(46) As shown by way of example in
(47) As shown by way of example in the figures, each feeder 3 of the knitting machine 1 preferably further comprises at least a needle selecting device 40, provided with a plurality of actuators individually activatable so as to act on a plurality of selectors, or underneedles, each located inferiorly of a respective needle of the plurality of needles of the knitting machine, so that the selectors position the respective needle between a plurality of operating configurations (known in the sector as technical positions, for example needle out of work position, needle hold position or needle free pass position). For each feeder 3 the respective electronic command board 20 of the feeder is preferably configured is configured to control the functioning of the respective needle selecting device. As shown by way of example in the figures, a feeder 3 can preferably comprise two (or more) needle selecting devices.
(48) At least a feeder of the knitting machine is preferably provided with a group of auxiliary electronic devices, comprising one or more position sensors of the tongues and/or a detector of broken needles.
(49) The position sensor of the tongues detects an eventual non-opening of the tongue of a need during rotation of the needle cylinder, in which case it sends to the central unit a halt signal of the knitting machine. The needle-broken detector detects any fault or breakage or malfunctioning of a needle during the rotation of the needle cylinder, in which case it sends to the central unit a halt signal of the knitting machine.
(50) For the at least a feeder, the respective electronic command board is preferably configured and predisposed to control the functioning of the respective group of auxiliary electronic devices. The electronic command board 20 of the feeder preferably comprises a series of electric/electronic inputs configured to receive, from the devices and/or sensors of the machine, data on the state of the feeder, and on the basis of that data to command the functioning of the feeder.
(51) In a further embodiment, the knitting machine is provided with a serial control ring of the feeders, comprising a sequence of sections of electric cables connecting, in series, all the feeders of the knitting machine, in such a way that each feeder is electrically and/or electronically connected to the preceding feeder and with the successive feeder. The control ring constitutes a shared serial communication channel between the feeders 3, by means of which electric supply and control signals can be sent to each feeder.
(52) The serial control ring of the feeders is preferably one only internal of the knitting machine. The knitting machine preferably comprises a central processing unit, to which the electronic command boards of the feeders are operatively connected, the central processing unit being configured so as to manage the functioning of the knitting machine and so as to send to the electronic command boards 20 of the feeders 3 a set of command instructions.
(53) The serial control ring of the feeders is preferably connected, at least in a point, to the central processing unit, so as to receive therefrom electric supply and control signals and so as to send thereto a plurality of data relating to the devices comprised in each feeder.
(54) The present invention further relates to a method for pneumatic supply and control of the feeders of a circular knitting machine. The method comprises following steps: predisposing a circular knitting machine for knitwear or hosiery, comprising: a bearing structure; at least a needle-bearing organ or needle cylinder rotatably mounted in the bearing structure; a plurality of needles supported by the needle cylinder and mobile parallel to a rotation axis of the needle cylinder so as to produce a knitted fabric; a plurality of thread feeding points, or feeders, in which the thread is supplied to the needles of the machine, the feeders being positioned circumferentially about the needle-bearing organ and spaced angularly with respect to one another; predisposing, for each feeder, at least: a device for feeding thread to the plurality of needles, or thread guide group, comprising a body of the thread guide group, an inlet 6 for pneumatic supply, i.e. a flow of compressed air, a plurality of thread feeding organs, or feeders, arranged laterally to the needle-bearing organ at the respective feeder, and a plurality of pneumatic actuators movably housed in the body of the thread guide group and configured so as to controlledly move the plurality of feeders, the thread guide group comprising a plurality of solenoid valves mounted and connected directly to the body of the thread guide group, each solenoid valve being configured and predisposed to activate or deactivate the pneumatic supply to a respective pneumatic actuator of the thread guide group, with the aim of selectively actuating the respective actuator; a mobile cam device for control of the needles, comprising a respective body of the mobile cam device, a respective pneumatic supply inlet, i.e. a flow of compressed air, one or more command cams movably mounted to the body and able to interact with the needles, and a respective plurality of pneumatic actuators movably housed in the body and configured to controlledly move the one or more command cams, the mobile cam device comprising a respective plurality of solenoid valves mounted and connected directly to the body of the mobile cam device, each solenoid valve being configured and predisposed to activate or deactivate the pneumatic supply of a respective pneumatic actuator of the device, with the aim of selectively actuating the respective actuator; predisposing, for each feeder, a respective feeder command board, for example located on the thread guide group, in each feeder, commanding, via the respective electronic feeder command board, at least the solenoid valves of the thread guide group and the solenoid valves of the mobile cam device, with the aim of selectively actuating the pneumatic actuators of the thread guide group and the pneumatic actuators of the mobile cam device.
(55) In the step of commanding, the electronic command board of each feeder commands all the solenoid valves present internally of the feeder, with the aim of selectively activating all the pneumatic actuators present in the feeder.
(56) The method preferably comprises a step of predisposing in the knitting machine at least a pneumatic supply pathway able to supply the pneumatic actuators of the plurality of feeders of the machine.
(57) The step of predisposing at least a pneumatic supply pathway preferably comprises a step of realising exactly a single serial pneumatic supply pathway developing annularly about the rotation axis of the cylinder, by means of a pneumatic conduit or a sequence of sections of pneumatic conduit connecting, in series, all the feeders of the knitting machine, in such a way that along the pneumatic supply pathway each feeder is pneumatically connected to the preceding feeder and with the following feeder.
(58) The step of realising exactly a serial pneumatic supply pathway preferably comprises a step of realizing the above-described sequence of sections of conduit of the single pneumatic supply pathway of the machine by means of a plurality of connecting conduits between distinct feeders and a plurality of conduits internal of each feeder, arranged in alternated series.
(59) The step of realising exactly a serial pneumatic supply pathway preferably comprises steps of interposing each connecting conduit between two adjacent feeders, connecting a pneumatic supply outlet of the mobile cam device of a preceding feeder with the pneumatic supply inlet of the thread guide group of the following feeder, or vice versa, and connecting, with each internal conduit, a pneumatic supply outlet of the thread guide group of a respective feeder with the respective pneumatic supply inlet of the mobile cam device of the same feeder, each internal conduit being comprised in the respective feeder, or vice versa.
(60) The method preferably comprises steps of: connecting all the thread guide groups of the feeder in series with one another, via the pneumatic conduit or the sequence of sections of pneumatic conduit; predisposing, in the sequence of sections of the single pneumatic pathway of the machine, a plurality of branching conduits internal of each feeder; connecting, by means of each internal branching conduit, a second pneumatic outlet of the feeder group of a respective feeder with the respective pneumatic supply inlet of the mobile cam device of the same feeder.
(61) Alternatively the method comprise steps of: connecting all the mobile cam devices of the feeders in series with one another, by means of the pneumatic conduit of the sequence of sections of pneumatic conduit; predisposing, in the section of sections of the single pneumatic supply pathway of the machine, a plurality of internal branching conduits in each feeder; connecting, by means of each internal branching conduit, a secondary pneumatic supply outlet of the mobile cam device of a respective feeder with the respective pneumatic supply inlet of the feeder group of the same feeder.
(62) The method preferably comprises a step of predisposing, for each feeder, at least a respective knitting stitch regulating cam operatively active on the needles and selectively and individually mobile so as to vary a size of the stitches produced by the needles at the respective feeder, the stitch regulating cam comprising a respective actuator, preferably a step motor, configured so as to enable a controlled movement. In an aspect, during the step of commanding, the respective electronic command board of the feeder activates and commands the functioning of the stitch regulating cam.
(63) The method preferably comprises a step of predisposing, for each feeder, at least a needle selecting device, provided with a plurality of actuators individually activatable so as to act on a plurality of selectors, or underneedles, each located inferiorly of a respective needle of the plurality of needles of the knitting machine, so that the selectors position the respective needle between a plurality of operating configurations. In an aspect, during the step of commanding, the respective electronic command board of the feeder is configured and predisposed to control the functioning of the respective needle selecting device.
(64) The method preferably comprises a step of realising a serial control ring of the feeders of the knitting machine, predisposing a sequence of sections of electric cables connecting, in series, all the feeders of the knitting machine, in such a way that each feeder is electrically and/or electronically connected to the preceding feeder and with the successive feeder, the control ring constituting a shared serial communication channel between the feeders, by means of which electric supply and control signals can be sent to each feeder.
(65) The method preferably comprises steps of: predisposing a central processing unit in the knitting machine; operatively connecting to the unit the electronic command boards of the feeders; by means of the central processing unit, managing the functioning of the knitting machine and sending to the electronic command boards of the feeders a set of command instructions.
(66) The method preferably comprises a step of connecting, in at least a point thereof, the serial control ring to the central processing unit, so that the serial control ring receives therefrom control signals and sends thereto a plurality of data relating to the devices comprised in each feeder. In a preferred embodiment, the present invention discloses the use of an electronic command board for each single feeder: the electronic command board manages the devices that are part of the feeder, in particular at least the thread guide group and the mobile cam device, and specifically manages all the pneumatic part of the feeder.
(67) The electronic board, preferably located on the thread guide group, is an intelligent board, i.e. it processes the commands for the solenoid valves present in the feeder and manages the receiving of signals and data coming from the various devices of the feeder (thus replacing the processing done by the central unit). Each board is therefore connected, preferably via the serial control ring, to the central unit of the knitting machine.
(68) In substance, the present invention enables delocalizing the control of the feeders from the central unit to the single feeders, each of which is for this purpose provided with its own electronic command board. Note that, in the prior art, the control of the devices of the knitting machine is done according to a parallel design, i.e. a set of connecting cables departs from the central unit, each of which cables reaches a respective device (for example thread guide group, a mobile cam device, a stitch-regulating cam, etc.). In the present invention, on the contrary, the control of the feeders is serialized and performed vertically: each feeder is managed by its own electronic command board, and all the boards are serially united in a serial control ring which connects the boards to the central unit of the knitting machine.
(69) From a pneumatic point of view too, the present invention describes a knitting machine having a profoundly different configuration to those of the prior art. In fact, by positioning the solenoid valves at the respective pneumatic actuators (i.e. locating the solenoid valves which command the actuators of the feeders directly on the body of the thread guide group and the solenoid valves controlling the needle control cams directly on the body of the mobile cam device) it is possible to serialise the pneumatic supply part, realizing a single pneumatic supply pathway having a circular or ring conformation. In fact, the presence for each device integrating a pneumatic part of the respective solenoid valves enables eliminating the single pneumatic conduits which, in the prior art, connect each solenoid valve located in the command board point-to-point with the respective pneumatic actuator, and enables carrying compressed air directly to the single thread-feeders, where the solenoid valves activatein placeall the pneumatic actuators of the feeder.
(70) The invention as it is conceived is susceptible to numerous modifications and variants, all falling within the scope of the inventive concept, and the cited components can be replaced by others that are technically equivalent.
(71) The present invention can be used on both new machines and already-existing machines, in the latter case in replacement for the pneumatic supply and control parts of the feeders of traditional type.
(72) The invention attains important advantages. Primarily the whole invention enables overcoming some of the drawbacks of the prior art.
(73) Further, the present invention leads to a reduction in the number of pneumatic tubes and/or electric cables present on the knitting head.
(74) Further, the present invention enables a reduction in the time required for mounting the knitting machines and a simplification of the pneumatic cabling operations of the feeders.
(75) Further, the present invention enables reducing the costs of manufacture of a circular knitting machine. Further, the present invention enables reducing the risks of mounting errors of the knitting machine. Further, the present invention enables a simplification of the maintenance operations of the machine, and in general improves accessibility of the knitting head and the devices thereof.
(76) Further, the present invention enables reducing breakdowns and malfunctioning of the knitting machine and/or guarantees a greater efficiency over time, as the presence of pneumatic tubes and/or electric cables is limited.
(77) Further, the present invention enables improving the performance of a knitting machine, as by delocalising the solenoid valves from the central unit to the respective thread-feeder (directly placing them on the respective device) it is possible to more rapidly control the pneumatic actuators, and therefore carry out the knitting work at higher speeds, in particular when a change of configuration of one or more of the thread guides is required.
(78) Further, the serialisation of the pneumatic devices of the feeders described in the present invention enables making the structure of the dial group modular: the addition or removal of a thread guide can be carried out simply and rapidly.
(79) Further, the present invention enables increasing the control of a knitting machine and/or increasing the versatility of use of the knitting machine for different production requirements. Further, the knitting machine of the present invention is characterised by a competitive cost and a simple and rational structure.