Textile substrate of multiple different disposable and/or recyclable materials, use of such a textile substrate and method for processing such a textile substrate
09683318 ยท 2017-06-20
Assignee
Inventors
Cpc classification
B07B13/003
PERFORMING OPERATIONS; TRANSPORTING
D03D15/68
TEXTILES; PAPER
Y10T442/3228
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/23979
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
D03D15/00
TEXTILES; PAPER
B07B13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A textile substrate (1A) includes a warp and a weft and containing several different disposable and/or usable materials. A first subset of the totality of all warp threads and weft threads contains one or more warp threads (K1(1), K2(1), K3(1)) and one or more weft threads (S1(1)), wherein each warp thread of the first subset and each weft thread of the first subset is made of a first of the different disposable materials. A second subset of the totality of all warp threads (K1(2), K2(2), K3(2)) and weft threads contains one or more warp threads and/or one or more weft threads, wherein each warp thread of the second subset and each weft thread of the second subset is made of a second of the different disposable materials. A third subset of the totality of all warp threads and weft threads contains one or more warp threads and/or one or more weft threads (S1(3)), wherein each warp thread of the third subset and each weft thread of the third subset is made of a material (Z) that can be destroyed by means of a chemical and/or physical method. The warp threads and weft threads of the first and second subsets (K1 (I), K2(1), K3(1), K1(2), K2(2), K3(2)) are arranged in such a way that said warp threads and weft threads are not bound to one another and thus can be separated if the respective warp threads and/or weft threads (S1(3)) of the third subset are destroyed.
Claims
1. A textile substrate (1A, 1B, 1C, 1D, 1E, 1F, 1G) of warp and weft, which comprises a plurality of variously disposable and/or utilisable materials, or a plurality of disposable and/or utilisable materials selected from various utilisation groups, wherein the warp comprises a plurality of warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1), K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), and the weft comprises a plurality of weft threads (S1(1), S2(1), S1(2) and S2(2)), wherein a first subset of the totality of all warp threads and weft threads contains one or a plurality of warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)) and one or a plurality of weft threads (S1(1), S2(1)) and each warp thread of the first subset, and each weft thread of the first subset, consists of a first of the variously disposable and/or utilisable materials, or of a disposable and/or utilisable material selected from a first of the various utilisation groups, wherein a second subset of the totality of all warp threads and weft threads contains either one or a plurality of warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), or both one or a plurality of warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), and also one or a plurality of weft threads (S1(2), S2(2)), and each warp thread of the second subset, and, if the second subset contains one or a plurality of weft threads (S1(2), S2(2)), each weft thread of the second subset consists of a second of the variously disposable and/or utilisable materials, or of a disposable and/or utilisable material selected from a second of the various utilisation groups, wherein each warp thread crosses over a plurality of weft threads, and each weft thread crosses over a plurality of warp threads, such that the warp and the weft together form a layer, which on one side has a first surface (O1) and on another side has a second surface (O2) located opposite the first surface (O1), wherein, a third subset of the totality of all warp threads and weft threads contains either one or a plurality of weft threads (S1(3)), or both one or a plurality of warp threads and also one or a plurality of weft threads (S1(3)), and each weft thread of the third subset and, if the third subset contains one or a plurality of warp threads, each warp thread of the third subset, consists of a destructible material, and the layer has at least one region (1-1), through which extend one or a plurality of warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)) of the first subset, one or a plurality of weft threads (S1(1), S2(1)) of the first subset, and one or a plurality of warp threads of the second subset, wherein each individual thread of the said warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)) of the first subset, which extend through the at least one region (1-1) of the layer, crosses over at least one weft thread (S1(1), S2(1)) of the first subset in the at least one region of the layer, on a side facing towards the second surface (O2), wherein each individual thread of the said warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)) of the second subset, which extend through the at least one region of the layer, crosses over each individual thread of the said weft threads (S1(1), S2(1)) of the first subset, which extend through the at least one region of the layer, on a side facing towards the first surface (O1), wherein the third subset contains at least one weft thread (S1(3)), which extends through the at least one region of the layer, and is arranged such that the said at least one weft thread (S1(3)) of the third subset crosses over, in the at least one region of the layer, at least one warp thread (K1(1)) of the first subset, on a side facing towards the second surface (O2), and crosses over at least one warp thread (K1(2)) of the second subset, on a side facing towards the first surface (O1), such that the said at least one warp thread of the second subset, in the at least one region of the layer, is bound to the first subset, wherein the destructible material of the at least one weft thread (S1(3)) of the third subset is configured to be destroyable by means of a chemical and/or physical method, such that the second subset, in the at least one region of the layer, is no longer bound to the first subset.
2. A textile substrate of warp and weft, which comprises a plurality of variously disposable and/or utilisable materials, or a plurality of disposable and/or utilisable materials selected from a plurality of various utilisation groups, wherein the warp comprises a plurality of warp threads, and the weft comprises a plurality of weft threads, wherein a first subset of the totality of all warp threads and weft threads contains one or a plurality of warp threads and one or a plurality of weft threads, and each warp thread of the first subset and each weft thread of the first subset consists of a first of the variously disposable and/or utilisable materials, or of a disposable and/or utilisable material selected from a first of the various utilisation groups, wherein a second subset of the totality of all warp threads and weft threads contains either one or a plurality of weft threads, or both one or a plurality of warp threads, and also one or a plurality of weft threads, and each weft thread of the second subset and, if the second subset contains one or a plurality of warp threads, each warp thread of the second subset, consists of a second of the variously disposable and/or utilisable materials, or of a disposable and/or utilisable material selected from a second of the various utilisation groups, wherein each warp thread crosses over a plurality of weft threads, and each weft thread crosses over a plurality of warp threads, such that the warp and the weft together form a layer, which on one side has a first surface (O1) and on another side has a second surface (O2) located opposite the first surface (O1), wherein, a third subset of the totality of all warp threads and weft threads contains either one or a plurality of warp threads, or both one or a plurality of warp threads, and also one or a plurality of weft threads, and each warp thread of the third subset and, if the third subset contains one or a plurality of weft threads, each weft thread of the third subset, consists of a destructible material, and the layer has at least one region, through which extend one or a plurality of the warp threads of the first subset, one or a plurality of weft threads of the first subset, and one or a plurality of the weft threads of the second subset, wherein each individual thread of the said weft threads of the first subset, which extend through the at least one region of the layer, crosses over at least one warp thread of the first subset, in the at least one region of the layer, on a side facing towards the second surface (O2), wherein each individual thread of the said weft threads of the second subset, which extend through the at least one region of the layer, crosses over each individual thread of the said warp threads of the first subset, which extend through the at least one region of the layer, on a side facing towards the first surface (O1), wherein the third subset contains at least one warp thread, which extends through the at least one region of the layer, and is arranged such that the said at least one warp thread of the third subset, in the at least one region of the layer, crosses over at least one weft thread of the first subset on a side facing towards the second surface (O2), and crosses over at least one weft thread of the second subset on a side facing towards the first surface (O1), such that the said at least one weft thread of the second subset, in the at least one region of the layer, is bound to the first subset, wherein the destructible material of the at least one warp thread of the third subset is configured to be destroyable by means of a chemical and/or physical method, such that the second subset, in the at least one region of the layer, is no longer bound to the first subset.
3. The textile substrate (1B, 1D, 1F) in accordance with claim 1, wherein the second subset contains a plurality of warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), which extend through the at least one region (1-1) of the layer, and the second subset contains at least one weft thread (S1(2)), wherein the said at least one weft thread (S1(2)) of the second subset extends through the at least one region of the layer, and, in the at least one region of the layer, crosses over one or a plurality of warp threads (K2(2), K4(2), K6(2)) of the second subset on a side facing towards the first surface (O1), and crosses over one or a plurality of warp threads (K1(2), K3(2), K5(2)) of the second subset on a side facing towards the second surface (O2), wherein each of the said warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)) of the second subset, which extend through the at least one region of the layer, is crossed over on the side facing towards the first surface (O1) by at least one of the following weft threads: (i) the at least one weft thread (S1(2)) of the second subset, (ii) the at least one weft thread (S1(3)) of the third subset.
4. The textile substrate (1B) in accordance with claim 3, wherein the first subset contains a plurality of warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)), which extend through the at least one region (1-1) of the layer, and which the at least one weft thread (S1(3)) of the third subset crosses over, in the at least one region of the layer, on a side facing towards the second surface (O2), and the first subset contains one or a plurality of weft threads (S1(1), which extend through the at least one region (1-1) of the layer, and, in the at least one region of the layer, cross over the said warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)) of the first subset, which extend through the at least one region of the layer, on a side facing towards the first surface (O1).
5. The textile substrate (1C, 1D, 1E, 1G) in accordance with claim 1, wherein the first subset contains a plurality of warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)), which extend through the at least one region of the layer, and the first subset contains at least two weft threads (S1(1), S2(1)), which extend through the at least one region of the layer, wherein each of the at least two weft threads of the first subset crosses over, in the at least one region of the layer, one or a plurality of the warp threads of the first subset on a side facing towards the first surface (O1), and crosses over one or a plurality of the warp threads of the first subset on a side facing towards the second surface (O2), such that each individual thread of the said warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)) of the first subset, which extend through the at least one region of the layer, in the at least one region of the layer, on the side facing towards the first surface (O1), is crossed over by one of the at least two weft threads (S1(1), S2(1)) of the first subset, and, on the side facing towards the second surface (O2), is crossed over by the other of the at least two weft threads of the first subset.
6. The textile substrate (1C, 1D, 1E, 1G) in accordance with claim 5, wherein the second subset contains a plurality of warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), which extend through the at least one region of the layer, and are crossed over by the at least one weft thread (S1(3)) of the third subset on a side facing towards the first surface (O1).
7. The textile substrate (1D) in accordance with claim 5, wherein the second subset contains a plurality of warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), which extend through the at least one region of the layer, and the second subset contains at least one weft thread (S1(2)), wherein the said at least one weft thread (S1(2)) of the second subset extends through the at least one region of the layer, and, in the at least one region of the layer, crosses over one or a plurality of warp threads (K2(2), K4(2), K6(2)) of the second subset on a side facing towards the first surface (O1), and crosses over one or a plurality of warp threads (K1(2), K3(2), K5(2)) of the second subset on a side facing towards the second surface (O2), wherein each of the said warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)) of the second subset, which extend through the at least one region of the layer, is crossed over on the side facing towards the first surface (O1) by at least one of the following weft threads: (i) the at least one weft thread (S1(2)) of the second subset, (ii) the at least one weft thread (S1(3)) of the third subset.
8. The textile substrate (1E, 1G) in accordance with claim 5, wherein the second subset contains a plurality of warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), which extend through the at least one region of the layer, and the second subset contains at least two weft threads (S1(2)), S2(2)) which extend through the at least one region of the layer, wherein each of the at least two weft threads (S1(2), S2(2)) of the second subset crosses over, in the at least one region of the layer, one or a plurality of the warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)) of the second subset on a side facing towards the first surface (O1), and crosses over one or a plurality of the warp threads of the second subset on a side facing towards the second surface (O2), such that each individual thread of the said warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)) of the second subset, which extend through the at least one region of the layer, in the at least one region of the layer, on the side facing towards the first surface (O1), is crossed over by one of the at least two weft threads of the second subset, and on the side facing towards the second surface (O2) is crossed over by the other of the at least two weft threads of the second subset, and the at least one weft thread (S1(3)) of the third subset crosses over one or a plurality of the said warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)) of the second subset, which extend through the at least one region of the layer, on a side facing towards the first surface (O1), and crosses over one or a plurality of the said warp threads (K1(1), K2(1), K3(1), K4(1), K6(1)) of the first subset, which extend through the at least one region of the layer, on a side facing towards the second surface (O2).
9. The textile substrate in accordance with claim 2, wherein the second subset contains a plurality of weft threads, which extend through the at least one region of the layer, and the second subset contains at least one warp thread, wherein the said at least one warp thread of the second subset extends through the at least one region of the layer, and, in the at least one region of the layer, crosses over one or a plurality of weft threads of the second subset on a side facing towards the first surface (O1), and crosses over one or a plurality of weft threads of the second subset on a side facing towards the second surface (O2), wherein each of the said weft threads of the second subset, which extend through the at least one region of the layer, is crossed over, on the side facing towards the first surface (O1), by at least one of the following warp threads: (i) the at least one warp thread of the second subset, (ii) the at least one warp thread of the third subset.
10. The textile substrate in accordance with claim 9, wherein the first subset contains a plurality of weft threads, which extend through the at least one region of the layer, and which the at least one warp thread of the third subset crosses over in the at least one region of the layer on a side facing towards the second surface (O2), and the first subset contains one or a plurality of warp threads, which extend through the at least one region of the layer, and in the at least one region of the layer cross over the said weft threads of the first subset, which extend through the at least one region of the layer, on a side facing towards the first surface (O1).
11. The textile substrate in accordance with claim 2, wherein the first subset contains a plurality of weft threads, which extend through the at least one region of the layer, and the first subset contains at least two warp threads, which extend through the at least one region of the layer, wherein each of the at least two warp threads of the first subset, in the at least one region of the layer, crosses over one or a plurality of the weft threads of the first subset on a side facing towards the first surface (O1), and crosses over one or a plurality of the weft threads of the first subset on a side facing towards the second surface (O2), such that each individual thread of the said weft threads of the first subset, which extend through the at least one region of the layer, in the at least one region of the layer on the side facing towards the first surface (O1) is crossed over by one of the at least two warp threads of the first subset, and on the side facing towards the second surface (O2) is crossed over by the other of the at least two warp threads of the first subset.
12. The textile substrate in accordance with claim 11, wherein the second subset contains a plurality of weft threads, which extend through the at least one region of the layer, and are crossed over by the at least one warp thread of the third subset on a side facing towards the first surface (O1).
13. The textile substrate in accordance with claim 11, wherein the second subset contains a plurality of weft threads, which extend through the at least one region of the layer, and the second subset contains at least one warp thread, wherein the said at least one warp thread of the second subset extends through the at least one region of the layer, and, in the at least one region of the layer, crosses over one or a plurality of weft threads of the second subset on a side facing towards the first surface (O1), and crosses over one or a plurality of weft threads of the second subset on a side facing towards the second surface (O2), wherein each of the said weft threads of the second subset, which extend through the at least one region of the layer, is crossed over, on the side facing towards the first surface (O1), by at least one of the following warp threads: (i) the at least one warp thread of the second subset, (ii) the at least one warp thread of the third subset.
14. The textile substrate in accordance with claim 11, wherein the second subset contains a plurality of weft threads, which extend through the at least one region of the layer, and the second subset contains at least two warp threads, which extend through the at least one region of the layer, wherein each of the at least two warp threads of the second subset, in the at least one region of the layer, crosses over one or a plurality of the weft threads of the second subset on a side facing towards the first surface (O1), and crosses over one or a plurality of the weft threads of the second subset on a side facing towards the second surface (O2), such that each individual thread of the said weft threads of the second subset, which extend through the at least one region of the layer, in the at least one region of the layer, on the side facing towards the first surface (O1), is crossed over by one of the at least two warp threads of the second subset, and on the side facing towards the second surface (O2) is crossed over by the other of the at least two warp threads of the second subset, and the at least one warp thread of the third subset crosses over one or a plurality of the said weft threads of the second subset, which extend through the at least one region of the layer, on a side facing towards the first surface (O1), and crosses over one or a plurality of the said weft threads the first subset, which extend through the at least one region of the layer, on a side facing towards the second surface (O2).
15. The textile substrate in accordance with claim 1, wherein the destructible material of the weft thread, or the warp thread, of the third subset is configured to be destroyable by means of one of the following chemical and/or physical methods, or by a combination of these methods: (i) subjection of the textile substrate, or parts of the textile substrate, to a solvent, wherein the weft thread or the warp thread of the third subset consists of a material that dissolves in the solvent; (ii) subjection of the textile substrate, or parts of the textile substrate, to a solvent, and heating of the textile substrate and/or the solvent to a prescribed temperature, wherein the weft thread, or the warp thread, of the third subset consists of a material that dissolves in the solvent at the prescribed temperature; (iii) subjection of the textile substrate, or parts of the textile substrate, to a solvent, and heating of the textile substrate and/or the solvent to a prescribed temperature at a prescribed pressure, wherein the weft thread, or the warp thread, of the third subset consists of a material that dissolves in the solvent at the prescribed temperature and the prescribed pressure; (iv) heating of the textile substrate, or parts of the textile substrate, to a prescribed temperature, wherein the weft thread, or the warp thread, of the third subset consists of a material that melts, and/or decomposes, and/or glazes, and/or becomes brittle, at the prescribed temperature; (v) cooling of the textile substrate down to a prescribed temperature, wherein the weft thread, or the warp thread, of the third subset consists of a material that becomes brittle, and/or suffers a cold fracture, and/or disintegrates, and/or shatters, at the prescribed temperature.
16. The textile substrate in accordance with claim 15, wherein the weft thread, or the warp thread, of the third subset consists of one of the following materials, or a mixture of the said materials: polyvinyl alcohol, starch, polylactide, copolyamide, copolyester, copolyolefins, acetate, polyolefins.
17. The textile substrate in accordance with claim 1, wherein the first of the variously disposable and/or utilisable materials is a natural fibre, or a natural chemical fibre, or a material that is configured to be disposable of or utilisable in a biological cycle, or the first of the various utilisation groups comprises natural fibres, and/or natural chemical fibres, and/or materials that are configured to be utilisable in a biological cycle.
18. The textile substrate in accordance with claim 1, wherein the second of the variously disposable and/or utilisable materials consists of a synthetic material, or a material that is configured to be disposable of or utilisable in a technical cycle, or the second of the various utilisation groups comprises synthetic materials, and/or materials that are configured to be disposable of and/or utilisable in a technical cycle.
19. The textile substrate in accordance with claim 1, wherein the first of the variously disposable and/or utilisable materials, and the second of the variously disposable and/or utilisable materials are configured to be disposable of and/or utilisable in various technical cycles, or each of the materials of the various utilisation groups is configured to be disposed of and/or utilisable in various technical cycles.
20. The textile substrate in accordance with claim 1, embodied as a woven fabric in dobby weaving technology, jacquard technology, leno technology, pile technology, wire weaving technology, or broch weaving technology.
21. The textile substrate in accordance with claim 1, being configured as a seat cover textile, a furnishing textile, a clothing textile, a functional textile, a protective textile, a safety textile, a wall covering textile, a floor covering textile or a medicinal textile, or as a component of a seat cover textile, a furnishing textile, a clothing textile, a functional textile, a protective textile, a safety textile, a wall covering textile, a floor covering textile or a medicinal textile.
22. A method for the processing of a textile substrate in accordance with claim 1, with the following steps: execution of a chemical and/or physical method for the destruction of the warp threads or weft threads (S1(3)) of the third subset of the totality of all warp threads and weft threads; separation of the warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), and/or weft threads (S1(2), S2(2)) of the second subset of the totality of all warp threads and weft threads, from the warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)) and/or weft threads (S1(1), S2(1)) of the first subset of the totality of all warp threads and weft threads.
23. The method in accordance with claim 22, wherein the warp threads and/or weft threads of the second subset after the separation are disposed of or utilised separately from the warp threads and/or weft threads of the first subset.
24. The textile substrate in accordance with claim 2, wherein the destructible material of the weft thread, or the warp thread, of the third subset is configured to be destroyable by means of one of the following chemical and/or physical methods, or by a combination of these methods: (i) subjection of the textile substrate, or parts of the textile substrate, to a solvent, wherein the weft thread or the warp thread of the third subset consists of a material that dissolves in the solvent; (ii) subjection of the textile substrate, or parts of the textile substrate, to a solvent, and heating of the textile substrate and/or the solvent to a prescribed temperature, wherein the weft thread, or the warp thread, of the third subset consists of a material that dissolves in the solvent at the prescribed temperature; (iii) subjection of the textile substrate, or parts of the textile substrate, to a solvent, and heating of the textile substrate and/or the solvent to a prescribed temperature at a prescribed pressure, wherein the weft thread, or the warp thread, of the third subset consists of a material that dissolves in the solvent at the prescribed temperature and the prescribed pressure; (iv) heating of the textile substrate, or parts of the textile substrate, to a prescribed temperature, wherein the weft thread, or the warp thread, of the third subset consists of a material that melts, and/or decomposes, and/or glazes, and/or becomes brittle, at the prescribed temperature; (v) cooling of the textile substrate down to a prescribed temperature, wherein the weft thread, or the warp thread, of the third subset consists of a material that becomes brittle, and/or suffers a cold fracture, and/or disintegrates, and/or shatters, at the prescribed temperature.
25. The textile substrate in accordance with claim 24, wherein the weft thread, or the warp thread, of the third subset consists of one of the following materials, or a mixture of the said materials: polyvinyl alcohol, starch, polylactide, copolyamide, copolyester, copolyolefins, acetate, polyolefins.
26. The textile substrate in accordance with claim 2, wherein the first of the variously disposable and/or utilisable materials is a natural fibre, or a natural chemical fibre, or a material that is configured to be disposable of or utilisable in a biological cycle, or the first of the various utilisation groups comprises natural fibres, and/or natural chemical fibres, and/or materials that is configured to be utilisable in a biological cycle.
27. The textile substrate in accordance with claim 2, wherein the second of the variously disposable and/or utilisable materials consists of a synthetic material, or a material that is configured to be disposable of or utilisable in a technical cycle, or the second of the various utilisation groups comprises synthetic materials, and/or materials that are configured to be disposable of and/or utilisable in a technical cycle.
28. The textile substrate in accordance with claim 2, wherein the first of the variously disposable and/or utilisable materials, and the second of the variously disposable and/or utilisable materials are configured to be disposable of and/or utilisable in various technical cycles, or each of the materials of the various utilisation groups is configured to be disposable of and/or utilisable in various technical cycles.
29. The textile substrate in accordance with claim 2, embodied as a woven fabric in dobby weaving technology, jacquard technology, leno technology, pile technology, wire weaving technology, or broch weaving technology.
30. The textile substrate in accordance with claim 2, being configured as a seat cover textile, a furnishing textile, a clothing textile, a functional textile, a protective textile, a safety textile, a wall covering textile, a floor covering textile or a medicinal textile, or as a component of a seat cover textile, a furnishing textile, a clothing textile, a functional textile, a protective textile, a safety textile, a wall covering textile, a floor covering textile or a medicinal textile.
31. A method for the processing of a textile substrate in accordance with claim 2, with the following steps: execution of a chemical and/or physical method for the destruction of the warp threads or weft threads (S1(3)) of the third subset of the totality of all warp threads and weft threads; separation of the warp threads (K1(2), K2(2), K3(2), K4(2), K5(2), K6(2)), and/or weft threads (S1(2), S2(2)) of the second subset of the totality of all warp threads and weft threads, from the warp threads (K1(1), K2(1), K3(1), K4(1), K5(1), K6(1)) and/or weft threads (S1(1), S2(1)) of the first subset of the totality of all warp threads and weft threads.
32. The method in accordance with claim 31, wherein the warp threads and/or weft threads of the second subset after the separation are disposed of or utilised separately from the warp threads and/or weft threads of the first sub set.
Description
(1) Further details of the invention and in particular exemplary embodiments of the apparatus according to the invention and the method according to the invention are explained hereinafter with reference to the appended drawings. In the figures:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21) In the following it is assumed that the textile substrate 1A-1G contains at least two (in the case of the textile substrates 1F and 1G at least three) variously disposable and/or utilisable materials or a plurality of variously disposable and/or utilisable materials selected from at least two (in the case of the textile substrate 1F and 1G from at least three) different utilisation groups. Examples for such materials or utilisation groups can be deduced from Table 1.
(22) In the following it is assumed that the textile substrates 1A-1G are each composed of a warp comprising a plurality of warp threads and a weft comprising a plurality of weft threads, where each warp thread crosses over a plurality of weft threads and each weft thread crosses over a plurality of warp threads so that the warp and the weft jointly form a layer having (the surface O1 and O2). The textile substrates 1A-1G are all executed as textile substrate according to variant 1 of the invention.
(23) In the following it is further assumed that the entirety of all the warp threads and weft threads of each textile substrate 1A-1G comprises three or more subsets (each containing warp and/or weft threads), which differ in that the warp or weft threads belonging to different subsets consist of different materials. In order to be able to distinguish the individual warp threads and weft threads of the respective textile substrate, the following nomenclature is used to designate the warp threads and weft threads: each warp thread of a textile substrate is subsequently identified with the designation Ki(j) and each weft thread is identified with the designation Si(j). Here j is in each case a natural number which characterised the respective subset and therefore the material of the respective warp thread or weft thread. Furthermore i is a natural number which serves to characterise warp threads or weft threads which belong to the same subset.
(24) Subsequently Ki(1) or Si(1) designates a warp thread or weft thread which belongs to a first subset of the entirety of all the warp threads and weft threads. This subset comprises warp threads or weft threads where the respective warp thread or weft thread consists of a first one of the variously disposable and/or utilisable materials or from a first one of the disposable and/or utilisable materials selected from the various utilisation groups.
(25) Accordingly Ki(2) or Si(2) designates a warp thread or weft thread which belongs to a second subset of the entirety of all the warp threads and weft threads. This subset comprises warp threads or weft threads where the respective warp thread or weft thread consists of respectively a second one of the variously disposable and/or utilisable materials or from one of a second of the disposable and/or utilisable materials selected from the various utilisation groups.
(26) Ki(3) or Si(3) subsequently designates a warp thread or weft thread which belongs to a third subset of the entirety of all the warp threads and weft threads. This subset comprises warp threads or weft threads which are essential to the invention, which consists of a destructible material and which can be destroyed by means of a suitable chemical and/or physical method.
(27) In connection with textile substrate 1F according to
(28)
(29)
(30) In the case of the textile substrate 1A, in the region 1-1 each of the warp threads K1(1), K2(1), K3(1) of the first subset crosses over the weft thread S1(1) of the first subset on a side facing the second surface O2. Furthermore, the three warp threads K1(2), K2(2), K3(2) of the second subset cross over the weft thread S1(1) on a side facing the first surface O1. Accordingly in the region 1-1 all the warp threads K1(1), K2(1), K3(1) of the first subset are separated from the warp threads K1(2), K2(2), K3(2) of the second subset by means of the weft thread S1(1) of the first subset. The at least one weft thread S1(3) of the third subset crosses over all the warp threads K1(1), K2(1), K3(1) of the first subset which extend through the region 1-1 on a side facing the second surface O2 and crosses over all the warp threads K1(2), K2(2), K3(2) of the second subset extending through the region 1-1 on a side facing the first surface O1. In this way all the warp threads extending through the region 1-1 are bound by the weft thread S1(1) of the first subset and the weft thread S1(3) of the third subset so that the textile substrate 1A forms a stable layer in the region 1-1. However, if the weft thread S1(3) of the third subset is destroyed according to the invention by means of a suitable chemical and/or physical method, the warp threads K1(1), K2(1), K3(1) of the first subset, warp threads K1(2), K2(2), K3(2) of the second subset and the weft thread S1(1) of the first subset are no longer bound to one another in the region 1-1. As a result of the destruction of the weft thread S1(3) of the third subset, the textile substrate 1A is decomposed into individual warp threads K1(1), K2(1), K3(1), K1(2), K2(2), K3(2) lying loosely next to one another or above one another and the weft thread S1(3).
(31) In this situation, the warp threads K1(2), K2(2), K3(2) of the second subset are effectively separated from the warp threads K1(1), K2(1), K3(1) of the first subset by the weft thread S1(1) of the first subset, especially as the weft thread S1(1) crosses over the warp threads K1(2), K2(2), K3(2), K1(1), K2(1), K3(1) at an angle of 90 and lies between the warp threads of the first subset K1(1), K2(1), K3(1) and the warp threads K1(2), K2(2), K3(2) of the second subset. On account of this separating effect of the weft thread S1(1), the warp threads of the first subset can now be separated in a simple manner from the warp threads of the second subset.
(32)
(33) In the case of the textile substrate 1B, in the region 1-1 each of the weft thread S1(1) of the first subset crosses over all the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) of the first subset extending through the region 1-1 on a side facing the first surface O1 and crosses over all the warp threads K1(2), K2(2), K3(2), K4(2), K5(2), K6(2) of the second subset extending through the region 1-1 on a side facing the second surface O2 and consequently brings about a spatial separation between the warp threads of the first subset and the warp threads of the second subset.
(34) The weft thread S1(2) of the second subset crosses over alternately all the warp threads of the second subset extending through the region 1-1 so that the weft thread S1(2) crosses over the warp threads K2(2), K4(2) and K6(23) on a side facing the first surface O1 and crosses over the warp threads K1(2), K3(2) and K5(2) on a side facing the second surface O2. Furthermore, the weft thread S1(2) of the second subset crosses over the warp threads of the first subset extending through the region 1-1 on a side facing the first surface O1. Consequently the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) of the first subset and the warp threads K1(2), K2(2), K3(2), K4(2), K5(2), K6(2) of the second subset are not bound to one another by the weft threads S1(1) and S1(2) of the first and second subset.
(35) In the example, the weft thread S1(3) of the third subset extends through the region 1-1 in such a manner that it crosses over all the warp threads of the first subset extending through the region 1-1 on a side facing the second surface O2 and additionally crosses over the warp threads K1(2), K3(2), K4(2), K5(2), K6(2) of the second subset on a side facing the first surface O1. The warp thread K2(2) on the other hand is crossed over by the weft thread S1(3) on a side facing the second surface O2. This arrangement of the weft thread S1(3) of the third subset has the effect in the present case that the warp threads and weft threads of the first and second subset extending through the region 1-1 are bound to one another in the region 1-1 and form a stable layer as long as the weft thread S1(3) is not destroyed.
(36) If in the case of textile substrate B, the weft thread S1(3) of the third subset is destroyed according to the invention by applying a suitable chemical and/or physical method, the warp threads and weft threads of the first subset can then be separated in a simple manner from the warp threads and weft threads of the second subset. This is particularly apparent from
(37)
(38) In the case of the textile substrate 1C, in the region 1-1 the weft thread S1(1) crosses over the warp threads K1(1), K3(1), K5(1) of the first subset on a side facing the first surface O1 and crosses over the warp threads K2(1), K4(1), K6(1) of the first subset on a side facing the second surface O2. On the other hand, the weft thread S2(1) crosses over the warp threads K1(1), K3(1), K5(1) of the first subset on a side facing the second surface O2 and crosses over the warp threads K2(1), K4(1), K6(1) of the first subset on a side facing the first surface O1. Consequently, each of the warp threads of the first subset extending through the region 1-1 is embraced in opposite directions by the two weft threads S1(1) and S2(1) on opposite (facing the first surface O1 or the second surface O2) sides. Consequently, the warp threads and weft threads of the first subset extending through the region 1-1 are bound to one another and form a stable flatly configured unit which is integrated as a whole in the textile substrate 1C.
(39) The warp threads K1(2), K2(2), K3(2), K4(2), K5(2) of the second subset each cross over the weft threads S1(1) and S2(1) of the first subset on a side facing the first surface O1. Consequently the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) of the first subset and the warp threads K1(2), K2(2), K3(2), K4(2), K5(2), of the second subset are not bound to one another by the weft threads S1(1) and S1(2) of the first and second subset.
(40) In the present example all the warp threads of the second subset extending through the region 1-1 are bound by means of the weft thread S1(3) of the third subset to the warp threads and weft threads of the first subset. For this purpose the weft thread S1(3) is arranged in such a manner that it crosses over all the warp threads of the second subset extending through the region 1-1 on a side facing the first surface O1 and a plurality of the warp threads of the first subset extending through the region 1-1 on a side facing the second surface O2. As can be seen from
(41) If in the case of the textile substrate 1C the weft thread S1(3) of the third subset is destroyed according to the invention by using a suitable chemical and/or physical method, the warp threads and weft threads of the first subset can be separated in a simple manner from the warp threads and weft threads of the second subset. This is particularly apparent from
(42)
(43) In the case of the textile substrate 1D, the arrangement of the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) of the first subset and weft threads S1(1), S2(1) of the first subset extending through the region 1-1 is identical to the arrangement of the corresponding warp threads and weft threads of the first subset which is found in the case of the textile substrate 1C (
(44) In the case of the case of the textile substrate 1D, the arrangement of the warp threads K1(2), K2(2), K3(2), K4(2), K5(2), K6(2) and the weft thread S1(2) of the second subset is identical to the arrangement of the corresponding warp threads and weft threads of the second subset which is present in the case of the textile substrate 1B (
(45) In the case of the textile substrate 1D the weft threads S1(1) and S2(1) of the first subset cross over all the warp threads K1 (2), K2 (2), K3 (2), K4 (2), K5(2), K6(2) of the second subset extending through the region 1-1 on a side facing the second surface O2 so that the weft threads S1(1) and S2(1) consequently bring about a spatial separation between the warp threads of the first subset and the warp threads of the second subset and the warp threads of the first subset extending through the region 1-1 are not bound by means of the weft threads S1(1) and S2(1) to the warp threads of the second subset extending through the region 1-1.
(46) The weft thread S1(2) of the second subset crosses over alternately all the warp threads of the second subset extending through the region 1-1 so that the weft thread S1(2) crosses over the warp threads K2(2), K4(2) and K6(2) on a side facing the first surface O1 and crosses over K1(2), K3(2) and K5(2) on a side facing the second surface O2. Furthermore the weft threads S1(2) of the second subset crosses over the warp threads of the first subset extending through the region 1-1 on a side facing the first surface O1. Consequently the warp threads warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) of the first subset and the warp threads K1(2), K2(2), K3(2), K4(2), K5(2), K6(2) of the second subset are not bound to one another by the weft threads S1(1), S2(1) and S1(2) of the first and second subset.
(47) In the present example the weft thread S1(3) of the third subset extends through the region 1-1 in such a manner that it crosses over the warp threads K1(1), K2(1), K3(1), K4(1), K6(1) of the first subset on a side facing the second surface O2 and then crosses over the warp threads K1(2), K3(2), K4(2), K5(2), K6(2) of the second subset on a side facing the first surface O1. In this way all the warp threads and weft threads of the first and second subset extending through the region 1-1 are connected to one another by means of the weft thread S1(3) of the third subset in the region 1-1 to form a stable layer as long as the weft thread S1(3) is not destroyed.
(48) As can be seen from
(49) If in the case of the textile substrate 1D the weft thread S1(3) of the third subset is destroyed according to the invention by using a suitable chemical and/or physical method, the warp threads and weft threads of the first subset can be separated in a simple manner from the warp threads and weft threads of the second subset. After destruction of the weft thread S1(3) of the third subset, the region 1-1 of the textile substrate 1D is decomposed into a stable flatly configured unit formed by the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) and weft threads S1(1) and S2(1) of the first subset bound to one another (similar to the arrangement of the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) and weft threads S1(1) and S2(1) of the first subset in the case of the textile substrate 1C, as shown in
(50)
(51) In the case of the textile substrate 1E, the arrangement of the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) and weft threads S1(1), S2(1) of the first subset is identical to the arrangement of the corresponding warp threads and weft threads of the first subset which exists in the case of the textile substrate 1C (
(52) In the case of the textile substrate 1E, the weft thread S1(2) crosses over the warp threads K1(2), K3(2) and K5(2) of the second subset on a side facing the first surface O1 and crosses over the warp threads K2(2), K4(2) and K6(2) of the second subset on a side facing the second surface O2. On the other hand, the weft thread S2(2) crosses over the warp threads K1(2), K3(2), K5(2) of the second subset on a side facing the second surface O2 and crosses over the warp threads K2(2), K4(20, K6(2) of the second subset on a side facing the first surface O1. Consequently the warp threads of the second subset extending through the region 1-1 are embraced in opposite directions by the two weft threads S1(2) and S2(2) on opposite sides (facing the first surface O1 or the second surface O2). Consequently the warp threads and weft threads of the second subset extending through the region 1-1 are bound to one another and form a stable, flatly configured unit which is integrated as a whole in the textile substrate 1E.
(53) In the case of the textile substrate 1E, the weft threads S1(1) and S2(1) of the first subset cross over the warp threads of the second subset extending through the region 1-1 on a side facing the second surface O2 and the weft threads S1(2) and S2(2) of the second subset cross over the warp threads of the first subset extending through the region 1-1 on a side facing the first surface O1. Accordingly, the warp threads of the first subset extending through the region 1-1 are separated from the warp threads of the second subset extending through the region 1-1 by the weft threads S1(1) and S2(1) of the first subset or the weft threads S1(2) and S2(2) of the second subset and consequently are not bound to the warp threads of the second subset extending through the region 1-1.
(54) In the present example the weft thread S1(3) of the third subset extends through the region 1-1 in such a manner that it crosses over the warp threads K1(1), K2(1), K3(1), K4(1), K6(1) of the first subset on a side facing the second surface O2 and crosses over the warp threads K1(2), K3(2), K4(2), K5(2), K6(2) of the second subset on a side facing the first surface O1. In this way all the warp threads and weft threads of the first and second subset extending through then region 1-1 are connected to one another by means of the weft thread S1(3) of the third subset in the region 1-1 to form a stable layer as long as the weft thread S1(3) is not destroyed.
(55) If in the case of the textile substrate 1E the weft thread S1(3) of the third subset is destroyed according to the invention by using a suitable chemical and/or physical method, the warp threads and weft threads of the first subset can be separated in a simple manner from the warp threads and weft threads of the second subset. This is particularly apparent from
(56) As can be seen from
(57) Although the textile substrate 1A-1E according to
(58)
(59) In the case of the textile substrate 1F, the arrangement of the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) and the weft thread S1(1) of the first subset extending through the region 1-1 and of the warp threads K1 (2), K2 (2), K3 (2), K4 (2), K5(2), K6(2) and the weft thread S1(2) of the second subset extending through the region 1-1 relative to one another is identical to the arrangement of the corresponding warp threads and weft threads of the first subset and the second subset which exists in the case of the textile subset 1B (
(60) Unlike the textile substrate 1B, the textile substrate 1F comprises three warp threads K1(4), K2(4), K3(4) of the fourth subset and at least one weft thread S1(4) of the fourth subset (and optionally further weft threads of the fourth subset which extend parallel to the weft thread S1(4)). In the case of the textile substrate 1F, the respective warp threads and weft threads of the fourth subset are arranged in an inner zone IZ (shown as a dotted area in
(61) The arrangement of the warp threads K1(4), K2(4), K3(4) and the weft thread S1(4) in the inner zone ensures that the warp threads of the first, second and fourth subset extending through the region 1-1 are not bound to one another by the weft threads S1(1), S1 (2) and S1(4).
(62) In the case of the textile substrate 1F, the weft thread S1(3) of the third subset extends through the region 1-1 in such a manner that it crosses over all the warp threads of the first subset extending through the region 1-1 on a side facing the second surface O2 and additionally crosses over the warp threads K1(2), K3(2), K4(2), K5(2), K6(2) of the second subset on a side facing the first surface O1. In this way, all the warp threads and weft threads of the first, second and fourth subset extending through the region 1-1 are connected to one another by means of the weft thread S1(3) of the third subset in the region 1-1 to form a stable layer as long as the weft thread S1(3) is not destroyed.
(63) If, in the case of textile substrate 1F the weft thread S1(3) of the third subset is destroyed according to the invention by application of a suitable chemical and/or physical method, the textile substrate is then decomposed into an arrangement of crossing-over threads which lie loosely next to one another or above one another and which can be separated individually from one another. As can be seen from
(64)
(65) In the case of the textile substrate 1G, the arrangement of the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) and the weft threads S1(1) and S2(1) of the first subset extending through the region 1-1 and of the warp threads K1(2), K2(2), K3(2), K4(2), K5(2), K6(2) and the weft threads S1(2) and S2(2) of the second subset extending through the region 1-1 relative to one another is identical to the arrangement of the corresponding warp threads and weft threads of the first subset and the second subset which exists in the case of the textile subset 1E (
(66) Unlike the textile substrate 1E, the textile substrate 1G comprises warp threads K(4) and weft threads S (4) of the fourth subset. In the case of the textile substrate 1G, the respective warp threads and weft threads of the fourth subset are arranged in an inner zone IZ (shown as a dotted area in
(67) As in the case of the textile substrate 1E, in the case of the textile substrate 1G the warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6(1) and weft threads S1(1), S2(1) of the first subset extending through the region 1-1 are bound to one another and form a stable, flatly configured unit which is integrated as a whole into the textile substrate 1G. Accordingly, the warp threads K1(2), K2(2), K3(2), K4(2), K5(2), K6(2) and weft threads S1(1), S2(1) of the second subset extending through the region 1-1 are bound to one another and form a stable, flatly configured unit which is integrated as a whole into the textile substrate 1G.
(68) The warp threads K(4) and weft threads S(4) of the fourth subset can be arranged in various ways in the inner zone IZ in such a manner that none of the respective warp threads K(4) or weft threads S(4) is bound to the warp threads and weft threads of the first and second subset.
(69) In the case of the textile substrate 1G, the weft thread S1(3) of the third subset extends through the region 1-1 in such a manner that it crosses over a plurality of warp threads of the first subset extending through the region 1-1 on a side facing the second surface O2 and additionally crosses over a plurality of warp threads of the second subset on a side facing the first surface O1. In this way, all the warp threads and weft threads of the first, second and fourth subset extending through the region 1-1 are connected to one another by means of the weft thread S1(3) of the third subset in the region 1-1 to form a stable layer as long as the weft thread S1(3) is not destroyed.
(70) If, in the case of textile substrate 1G the weft thread S1(3) of the third subset is destroyed according to the invention by application of a suitable chemical and/or physical method, the warp threads and weft threads of the first, second and fourth subset can then be separated. After destruction of the weft thread S1(3) of the third subset, both the warp threads and weft threads of the first subset and also the warp threads and weft threads of the second subset are each present as separate flatly configured units formed from warp threads K1(1), K2(1), K3(1), K4(1), K5(1), K6 (1) and weft threads S1(1) and S2(1) of the first subset bound to one another on the one hand and from warp threads K1(2), K2(2), K3(2), K4(2), K5(2), K6(2) and weft threads S1(2) and S2(2) of the second subset bound to one another on the other hand.
(71) It is also possible to modify the textile substrates 1A, 1C and 1D according to the examples according to
EXAMPLES
Example 1
(72) The textile substrate 1D according to
(73) Such a textile substrate is suitable in particular as a seat cover textile. The warp threads and weft threads of wool and cellulose regenerate (subset 1) enable an air-conditioned seating and are relevant for moisture regulation. Polyamide (subset 2) increases the abrasion resistance of the textile substrate on one side of the substrate so that this side can preferably be used as a seating surface. Subset 1 can be disposed of in a biological cycle, subset 2 can be processed in a technical cycle.
Example 2
(74) The textile substrate 1D according to
(75) Such a textile substrate is suitable in particular as a clothing textile. Subset 1 can be disposed of in a biological cycle, subset 2 can be processed in a technical cycle.
Example 3
(76) The textile substrate 1D according to
(77) Such a textile substrate is suitable in particular for manufacturing protective clothing, for example, for bullet-proof vests. Subsets 1 and 2 can be disposed of in various technical cycles.