Spectroscopic sensor and electronic apparatus
09683894 ยท 2017-06-20
Assignee
Inventors
- Akira Uematsu (Suwa, JP)
- Noriyuki Nakamura (Sakata, JP)
- Akira Komatsu (Kamiina-gun, JP)
- Kunihiko Yano (Shiogiri, JP)
Cpc classification
A61B2562/12
HUMAN NECESSITIES
G01J3/0229
PHYSICS
H10F77/331
ELECTRICITY
A61B5/14532
HUMAN NECESSITIES
International classification
H01L31/0232
ELECTRICITY
H01L31/103
ELECTRICITY
A61B5/145
HUMAN NECESSITIES
A61B5/1455
HUMAN NECESSITIES
Abstract
A spectroscopic sensor has plural angle limiting filters that limit incident angles of incident lights, plural light band-pass filters that transmit specific wavelengths, and plural photodiodes to which corresponding transmitted lights are input. The spectroscopic sensor is a semiconductor device in which the angle limiting filters, the light band-pass filters, and the photodiodes are integrated, and, assuming that the surface on which impurity regions for the photodiodes are formed is a front surface of a semiconductor substrate, holes for receiving lights are formed in the impurity regions from the rear surface side.
Claims
1. A spectroscopic sensor comprising: a photodiode that has an impurity region in a semiconductor substrate; and an angle limiting filter that limits an incident angle of an incident light to a light receiving surface of the photodiode, the angle limiting filter formed on the impurity region, wherein, the angle limiting filter comprises a plurality of substantially vertically extended substrate portions of said semiconductor substrate, and a light blocking material is directly provided on side surfaces of the substantially vertically extended substrate portions.
2. The spectroscopic sensor according to claim 1, further comprising a light band-pass filter that transmits a specific wavelength of the incident light and is formed over the angle limiting filter.
3. The spectroscopic sensor according to claim 2, further comprising: a transparent material that is disposed between the angle limiting filter and the light band-pass filter.
4. The spectroscopic sensor according to claim 1, wherein the angle limiting filter is formed along an outer circumference of a light receiving area of the photodiode in a plan view with respect to the semiconductor substrate.
5. The spectroscopic sensor according to claim 1, wherein the angle limiting filter has plural openings formed on a rear surface side of the semiconductor substrate, and the plural openings are formed along an outer circumference of the light receiving area of the photodiode and limit the incident angle of the incident light to the light receiving area of the photodiode.
6. The spectroscopic sensor according to claim 2, wherein the light band-pass filter is formed by a multilayer thin film tilted at an angle in response to the transmission wavelength relative to the semiconductor substrate.
7. The spectroscopic sensor according to claim 2, wherein the impurity region for the photodiode is sectioned into plural regions by an insulator having a trench structure, the light band-pass filter is formed by plural band-pass filters having different transmission wavelengths, and each band-pass filter of the plural light band-pass filters is provided in response to one or some regions sectioned by the insulator having the trench structure.
8. The spectroscopic sensor according to claim 1, wherein the light blocking material is further provided on the rear surface of the extended substrate portions.
9. The spectroscopic sensor according to claim 8, wherein the light blocking material is a light absorbing material or a light reflecting material.
10. An electronic apparatus comprising the spectroscopic sensor according to claim 1.
11. An electronic apparatus comprising the spectroscopic sensor according to claim 2.
12. An electronic apparatus comprising the spectroscopic sensor according to claim 3.
13. An electronic apparatus comprising the spectroscopic sensor according to claim 4.
14. An electronic apparatus comprising the spectroscopic sensor according to claim 5.
15. An electronic apparatus comprising the spectroscopic sensor according to claim 6.
16. An electronic apparatus comprising the spectroscopic sensor according to claim 7.
17. An electronic apparatus comprising the spectroscopic sensor according to claim 8.
18. An electronic apparatus comprising the spectroscopic sensor according to claim 9.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
(20) Hereinafter, preferred embodiments of the invention will be described in detail. Note that the embodiments described as below do not unduly limit the subject matter of the invention described in claims, and all of the configurations explained in the embodiments are not necessarily essential as solving means of the invention.
1. Configuration Example
(21) As described above, in medical, health fields or the like, small spectroscopic sensors that are constantly wearable are required, and there is a task of requiring downsizing of the spectroscopic sensors. For example, when the wavelength to be measured is known, a sensor that does not acquire its continuous spectrum but measures only the known wavelength may be provided.
(22) However, there is a task of improving wavelength selectivity of the spectroscopic sensor. For example, if an angle limiting filter and a multilayer filter that determine the transmission wavelength band are formed in members, the light is diffused and attenuated on the bonded surfaces of the members, and the wavelength selectivity becomes lower.
(23) Further, for example, in the above described Patent Document 1, a technique of limiting the transmission wavelength band of a filter by limiting the incident angle of incident light using an optical fiber is disclosed. However, according to the technique, if the numerical aperture of the optical fiber is made smaller for narrowing the band, the transmittance of the incident light becomes lower and the wavelength selectivity becomes lower.
(24) Furthermore, there is a task of simplifying the manufacturing process of the spectroscopic sensor. For example, in Patent Document 2, a technique using multilayer filters having different film thicknesses with respect to each sensor is disclosed. However, according to the technique, separate multilayer film forming steps are necessary with respect to each film thickness, and the forming steps of the multilayer films become complex.
(25) Accordingly, in the embodiment, downsizing of the spectroscopic sensor is realized in a simple manufacturing process by forming the angle limiting filter using silicon trenches and by forming the multilayer filter using a semiconductor process.
(26) A configuration example of the spectroscopic sensor of the embodiment will be explained using
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(30) Here, the silicon trench is a technique of trenching the semiconductor substrate 10 using a semiconductor process or MEMS (Micro-Electro-Mechanical System). For example, it is a technique of forming holes, grooves, steps, or the like by dry etching on a silicon substrate.
(31) Note that the configuration of the spectroscopic sensor of the embodiment is not limited to the configuration in
(32)
(33) Here, on in the embodiment refers to a direction perpendicular to the plane of the semiconductor substrate 10 and away from the semiconductor substrate 10.
(34) As shown in
(35) On the photodiodes 31, 32, the wiring layer 15 is formed. The wiring layer 15 is stacked at forming steps of the above described circuit 20 etc., and formed by insulating layers of SiO.sub.2 or the like, a wiring layer of aluminum wiring or the like, and contacts of tungsten plugs or the like. The output signals from the photodiodes 31, 32 are input to the above described circuit 20 etc. by the wirings within the wiring layer 15, and detection-processed.
(36) On the rear side of the semiconductor substrate 10, the angle limiting filters 41, 42 are formed. The angle limiting filters 41, 42 are formed by the semiconductor substrate 10 left after silicon trenching. On side surfaces (wall surfaces) of holes trenched by silicon trenching and the rear side of the semiconductor substrate 10, the light blocking material 25 (light absorbing materials or light reflecting materials) are provided (formed, stacked). On the other hand, on the bottom surfaces of the holes as light receiving surfaces of the photodiodes, no light blocking material is provided. Further, the wall surfaces of the holes trenched by silicon trenching become wall surfaces of the angle limiting filters 41, 42, and block light so that incident lights at limited angles or more may not enter the photodiodes 31, 32. The aspect ratios of the lengths of the bottom sides (e.g., the longest diagonal lines of the bottom surfaces or the longer diameters) to the heights of the angle limiting filters 41, 42 are set in response to the transmission wavelength bands (e.g., BW1, BW2, which have been described later in
(37) On the angle limiting filters 41, 42, the insulating film 70 filling the opening parts (hollow parts) of the angle limiting filters 41, 42 is formed. For example, the insulating film 70 is formed by an insulating film of SiO.sub.2 (silicon oxide film) or the like. Note that the insulating film 70 does not necessarily have an insulation property as long as it may be a transparent material with respect to the wavelengths detected by the photodiodes 31, 32.
(38) On the insulating film 70, the tilted structure 50 is formed. The tilted structure 50 has tilted surfaces at different tilt angles in response to the transmission wavelengths of the light band-pass filters 61, 62.
(39) Specifically, as tilted surfaces for the incident light of the photodiode 31, plural tilted surfaces at a tilt angle 1 relative to the plane of the semiconductor substrate 10 are formed, and, as tilted surfaces for the incident light of the photodiode 32, plural tilted surfaces at a tilt angle 2 different from the tilt angle 1 are formed. As will be described later, the tilted structure 50 is formed by processing the insulating films of SiO.sub.2 or the like, for example, by etching, CMP (Chemical Mechanical Polishing), a gray scale lithography technology, or the like.
(40) On the tilted structure 50, a multilayer thin film 60 forming the light band-pass filters 61, 62 is stacked. The transmission wavelength bands of the light band-pass filters 61, 62 are determined by the tilt angles 1, 2 of the tilted structure 50 and incident light limited angles (aspect ratios) of the angle limiting filters 41, 42. The light band-pass filters 61, 62 have configurations by which transmission wavelengths vary in response to the tilt angles, and not stacked at separate steps with respect to each transmission wavelength but stacked at the same multilayer film forming steps.
(41) As described above, in the spectroscopic sensor in related art, there are tasks of improving wavelength selectivity of the spectroscopic sensor and simplifying the manufacturing process.
(42) In this regard, according to the embodiment, the spectroscopic sensor includes the impurity regions for the photodiodes 31, 32 formed on the semiconductor substrate, the angle limiting filters 41, 42 for limiting the incident angles of incident lights to the light receiving areas of the photodiodes 31, 32, and the light band-pass filters 61, 62 that transmit specific wavelengths of the incident lights. Further, the angle limiting filters 41, 42 are formed by forming holes for receiving lights in which light blocking materials 25 (light absorbing films or light reflecting films) are provided on the wall surfaces and the rear side surfaces towards the impurity regions for the photodiodes 31, 32 from the rear side of the semiconductor substrate 10.
(43) Thereby, the spectroscopic sensor may be formed using the semiconductor process or the MEMS technology, and downsizing of the spectroscopic sensor or the like may be realized. That is, the photodiodes 31, 32 are formed by the semiconductor process and the angle limiting filters 41, 42 are formed by rear side trenching of the semiconductor substrate 10, and thus, microfabrication may easily be performed and downsizing may be realized. Further, compared to the case where the angle limiting filters etc. are formed by separate members and the spectroscopic sensor is formed by bonding the separate members, the wavelength selectivity of transmission wavelengths may be improved. Furthermore, for example, compared to the case of using optical fibers as the angle limiting filters, reduction of transmitted lights due to the reduction of limited angles (numerical apertures) may be suppressed, and the wavelength selectivity may be improved.
(44) Here, the light receiving areas of the photodiodes refer to areas on the impurity regions for the photodiodes 31, 32 into which incident lights that have passed through the angle limiting filters 41, 42 enter. For example, in
(45) Further, the semiconductor process refers to a process of forming transistors, resistance elements, capacitors, insulating layers, wiring layers, etc. on a semiconductor substrate. For example, the semiconductor process includes an impurity introduction process, a thin film formation process, a photolithography process, an etching process, a planarization process, and a thermal treatment process.
(46) Furthermore, in the embodiment, the angle limiting filters 41, 42 are formed along the outer circumferences of the light receiving areas of the photodiodes 31, 32 in the plan view with respect to the semiconductor substrate 10. Specifically, plural light receiving areas are set in the impurity regions for the photodiodes 31, 32, and plural openings are formed along the outer circumferences of the plural light receiving areas. For example, as shown in
(47) In this manner, the angle limiting filters 41, 42 are formed along the outer circumferences of the respective light receiving areas of the photodiodes 31, 32, and thus, the incident angles of the incident lights to the respective light receiving areas of the photodiodes 31, 32 may be limited.
(48) Note that the embodiment is not limited to the case where the angle limiting filters 41, 42 have plural openings, however, the impurity regions for the photodiodes 31, 32 may be the respective one light receiving areas, and the respective one angle limiting filters to surround the outer circumferences of the impurity regions may be formed. Further, the embodiment is not limited to the case where the angle limiting filters 41, 42 are closed along the outer circumferences of the light receiving areas, but they may have discontinuous parts along the outer circumferences or be intermittently arranged along the outer circumferences.
(49) Furthermore, in the embodiment, the light band-pass filters 61, 62 are formed using multilayer thin films tilted at the angles 1, 2 in response to the transmission wavelengths relative to the semiconductor substrate 10. More specifically, the light band-pass filters 61, 62 are formed using plural sets of multilayer thin films each set of which has different transmission wavelengths. Further, the plural sets of multilayer thin films have different tilt angles 1, 2 in response to the transmission wavelengths relative to the semiconductor substrate 10 and are formed at a simultaneous thin film forming step. For example, as shown in
(50) In this manner, the light band-pass filters 61, 62 may be formed using multilayer thin films tilted at the angles 1, 2 in response to the transmission wavelengths. Thereby, it is not necessary to stack the multilayer thin films having film thicknesses in response to the transmission wavelengths at separate step with respect to each transmission wavelength, and the forming step of the multilayer thin films may be simplified.
(51) Here, the simultaneous thin film forming step refers not to a step of sequentially repeating the same step of forming a first set of multilayer thin films and then forming a second set of multilayer thin films, but to a step of forming plural sets of multilayer thin films at the same (simultaneous, single) thin film forming step.
(52) Furthermore, in the embodiment, the spectroscopic sensor includes the tilted structure 50 provided on the angle limiting filters 41, 42. In addition, the tilted structure 50 has the tilted surfaces tilted at the angles 1, 2 in response to the transmission wavelengths of the light band-pass filters 61, 62 relative to the semiconductor substrate 10, and the multilayer thin films are formed on the tilted surfaces.
(53) In this case, the multilayer thin films are formed on the tilted surfaces of the tilted structure 50, and the multilayer thin films tilted at the angles 1, 2 in response to the transmission wavelengths of the light band-pass filters 61, 62 may be formed.
(54) Specifically, in the embodiment, the tilted structure 50 is formed on the angle limiting filters 41, 42 using the semiconductor process. For example, as will be described in
(55) In this manner, the tilted structure may be formed using the semiconductor process. Thereby, the forming step of the tilted structure may be simplified. Further, the cost may be reduced compared to the case where the tilted structure is formed using a separate member. Furthermore, the reduction of the amount of light on the bonded surface of the tilted structure as the separate member may be avoided.
(56) Here, the steps of the insulating films are the level differences of the insulating film surfaces from the semiconductor substrate surface on the section of the semiconductor substrate. Further, the sparse and dense patterns of the insulating films are high and low patterns of the insulating film surfaces from the semiconductor substrate surface on the section of the semiconductor substrate, and the sparsity and density of the insulating films are formed according to the ratios of the higher parts and the lower parts.
(57) Note that the tilted structure 50 may be formed not only by grinding or etching of the steps or the sparse and dense pattern, but using a gray scale lithography technology. In the gray scale lithography technology, the tilted structure is formed by exposing resists to light using a gray scale mask with dark and light parts, and performing etching using the exposed resists.
2. First Modified Example
(58) In the embodiment, the configuration examples of forming the tilted structure 50 using the semiconductor process have been explained, and various modifications may be embodied in the embodiment.
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(60) In the first modified example, the angle limiting filters 41, 42 and the insulating layer 70 are formed in the same manner as those of the above described configuration example. The tilted structure 50 is formed by a separate member of low-melting-point glass or the like, and tilted surfaces and multilayer thin films are formed on the tilted structure 50. Further, the tilted structure 50 and the insulating layer 70 are bonded using a transparent adhesive agent that transmits wavelengths to be sensed.
3. Second Modified Example
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(62) In the second modified example, the angle limiting filters 41, 42 and the insulating layer 70 are formed in the same manner as those of the above described configuration examples. Then, the multilayer thin films of the light band-pass filters 61, 62 are formed on the insulating layer 70. The multilayer thin films have different film thicknesses in response to the transmission wavelengths of the light band-pass filters 61, 62, and stacked at separate forming steps with respect to each transmission wavelength. That is, when one of the light band-pass filters 61, 62 is formed, the multilayer thin films are stacked while the other is covered by a photo resist or the like, and thereby, the multilayer thin films having different film thicknesses are formed.
4. Third Modified Example
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(64) In the third modified example, the impurity region of the photodiode 31 is sectioned by trenches 90, and photodiodes 31-1 to 31-3 are formed. The trenches 90 are formed by an insulator trench structure of STI (Shallow Trench Isolation) or the like, for example. On the tilted structure 50, tilted surfaces at tilt angles 1 to 3 are formed, and the respective tilted surfaces correspond to the photodiodes 31-1 to 31-3, respectively. Then, the light band-pass filters 61 to 63 having different tilt angles are formed on the respective photodiodes 31-1 to 31-3, respectively.
(65) In
5. Fourth Modified Example
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(67) In the fourth modified example, micro-lenses are formed in the respective openings of the angle limiting filter 41, and the micro-lens array 95 is formed by the plural micro-lenses. The micro-lens array collects (focuses in a narrow sense) the incident light to the angle limiting filter 41 on the light receiving surface of the photodiode 31 and increases the light amount of the light receiving surface. For example, the micro-lens array 95 is formed by filling the openings with SiO.sub.2 films after formation of the angle limiting filter 41, forming a pattern using photolithography, etching the SiO.sub.2 films, and depositing a material with a higher refractive index than that of SiO.sub.2, for example.
6. Transmission Wavelength Band of Light Band-Pass Filter
(68) As described above, the transmission wavelength band of the light band-pass filter is set by the tilt angle of the multilayer thin film and the limited angle of the angle limiting filter. This point will specifically be explained using
(69) As shown in
(70) Since the light band-pass filter 61 has a tilt angle 1 relative to the light receiving surface of the photodiode 31, the beam perpendicular to the light receiving surface enters the light band-pass filter 61 at the angle of 1. Further, given that the limited angle of the angle limiting filter 41 is , beams entering the light band-pass filter 61 at (1) to (1+) reach the light receiving surface of the photodiode 31. Similarly, beams entering the light band-pass filter 62 at (2) to (2+) reach the light receiving surface of the photodiode 32.
(71) As shown in
(72) According to the embodiment, the angle limiting filters 41, 42 limit the incident angles of the incident lights to (1) to (1+), (2) to (2+) and limit the change ranges of the transmission wavelengths to (1) to (1+), (2) to (2+). For the light band-pass filters, the bands BW1, BW2 of the specific wavelengths to be transmitted are set according to the change ranges of the transmission wavelengths limited to (1) to (1+), (2) to (2+) by the angle limiting filters 41, 42.
(73) In this manner, the transmission wavelength bands BW1, BW2 of the light band-pass filters may be limited by the angle limiting filters 41, 42, and only the lights in the wavelength bands to be measured may be sensed. For example, the limited angles of the angle limiting filters 41, 42 are set to 30. Desirably, the limited angles of the angle limiting filters 41, 42 are set to AO 20.
7. Manufacturing Method
(74) An example of a manufacturing method of the spectroscopic sensor of the embodiment in the case where the tilted structure is formed using the semiconductor process will be explained using
(75) First, as shown by S1 in
(76) Then, as shown by S3 in
(77) Then, as shown by S4, at the same step of S3, via contacts and a second AL wiring are formed, and the same step is repeated at a necessary number of times and a wiring layer is stacked.
(78) Then, as shown by S6 in
(79) Then, as shown by S8 in
(80) Then, as shown by S10 in
(81) Then, as shown by S11 in
(82) Then, as shown by S12 in
8. Manufacturing Method of First Modified Example
(83) An example of a manufacturing method of the spectroscopic sensor of the first modified example of forming the tilted structure using a separate member will be explained using
(84) First, as shown by S101 in
(85) Then, as shown by S103 in
(86) Then, as shown by S104 in
9. Electronic Apparatus
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(88) The electronic apparatus shown in
(89) The LED 950 applies white light, for example, to an object of observation. The spectroscopic sensor device 900 spectroscopically separates the reflected light and the transmitted light from the object of observation, and acquires signals of the respective wavelengths. The microcomputer 970 controls the LED driver 960 and acquires signals from the spectroscopic sensor 910. The microcomputer 970 displays representation based on the acquired signals on the display device 990 (for example, a liquid crystal display device) or stores data based on the acquired signals in the storage device 980 (for example, a memory or a magnetic disc).
(90) The embodiment has been specifically explained as described above, however, a person skilled in the art may easily understand that many modifications without substantially departing from new matter and effects of the invention may be made. Therefore, the modified examples are within the scope of the invention. For example, in specifications or drawings, terms (photodiode, light band-pass filter, silicon substrate, etc.) described with terms (photosensor, thin-film filter, semiconductor substrate, etc.) in broader senses or synonyms at least at once may be replaced by the different terms in any part of the specifications or drawings. Further, the configurations and operations of the spectroscopic sensor, the spectroscopic sensor device, an electronic apparatus, etc. are not limited to those that have been explained in the embodiment, but various changes may be embodied.