METHOD FOR OPEN-LOOP OR CLOSED-LOOP CONTROL OF THE TEMPERATURE OF A CHUCK FOR A WAFER, TEMPERATURE ADJUSTMENT DEVICE, AND WAFER TESTING SYSTEM
20220334174 · 2022-10-20
Inventors
Cpc classification
H01L21/687
ELECTRICITY
G01R31/2831
PHYSICS
International classification
Abstract
The present invention relates to a method for open-loop or closed-loop control of the temperature of a chuck for a wafer, comprising the steps of: detecting the position of a test means for testing a wafer; determining the spatial distances between the test means and a plurality of temperature measurement means for measuring the temperature of the chuck or of a wafer supported or clamped by the chuck; selecting at least one temperature measurement means from the plurality of temperature measurement means as a reference temperature measurement means; controlling the temperature of the chuck by means of open-loop or closed-loop control on the basis of the temperature(s) of the chuck or wafer as measured by the selected one or more reference temperature measurement means.
Claims
1. A method for controlling or regulating the temperature of a chuck (1) for a wafer (2), comprising the steps of: detecting the position of a test means (22) for testing a wafer (2); determining the respective spatial distances between the test means (22) and a plurality of temperature-measuring means (6) for measuring a temperature of the chuck (1) or a wafer (2) mounted or clamped by the chuck (1); selecting at least one temperature-measuring means (6) among the plurality of temperature-measuring means (6) as a reference temperature-measuring means; controlling or regulating the temperature of the chuck (1) based on the temperature(s) of the chuck (1) or wafer (2) measured by the selected reference temperature-measuring means.
2. The method according to claim 1, wherein selecting a temperature-measuring means (6) as a reference temperature-measuring means comprises: selecting the temperature-measuring means (6) that has the smallest spatial distance from the test means (22).
3. The method according to one of the preceding claims, wherein selecting the at least one reference temperature-measuring means, provided that the determined spatial distances of two or more temperature-measuring means (6) are within a certain tolerance T± and/or are substantially the same, comprises: selecting the temperature-measuring means (6) among the two or more temperature-measuring means (6) that has the greatest amount of temperature difference Tdiff and/or temperature change per time Tgrad; or selecting the two or more temperature-measuring means (6) as reference temperature-measuring means, wherein the control or regulation of the temperature of the chuck (1) is based on the mean or average of the temperatures measured by the reference temperature-measuring means.
4. The method according to claim 3, wherein the temperature difference Tdiff is the amount of the difference between the measured temperature T(t) and: a target temperature of the chuck (1) or wafer (2) Tsoll; or a previously measured temperature T(t-x) of the same temperature-measuring means; or corresponds to an average temperature of a plurality of temperature-measuring means (6) Tavg.
5. The method according to claim 3, wherein the temperature change per time Tgrad is compared within a specific period of time t1.
6. The method according to one of the preceding claims, wherein, wherein the spatial distance between the test means (22) and a temperature-measuring means (6) is determined based on vector coordinates.
7. A temperature control device (10) for temperature control of a chuck (1) and/or of a wafer (2) mounted or clamped by a chuck (1), comprising: a first communication interface (12a) for communicating with a chuck (1), the first communication interface being suitable for transmitting electrical signals; a control unit (14) in connection with the first communication interface (12a) for: receiving electrical signals from a plurality of temperature-measuring means (6) for measuring the temperature of the chuck (1) or wafer (2); selecting at least one of the temperature-measuring means (6) as a reference temperature-measuring means; controlling or regulating the temperature of the chuck (1) based on the temperature(s) of the chuck (1) or wafer (2) measured by the selected reference temperature-measuring means.
8. The temperature control device according to claim 7, wherein the control unit (14) is suitable for selecting the temperature-measuring means (6) that has the smallest spatial distance from a test means (22) for testing the wafer (2) as a reference temperature-measuring means.
9. The temperature control device (10) according to claim 7 or 8, wherein the control unit (14) is suitable for selecting the temperature-measuring means (6) that has the greatest amount of a temperature difference Tdiff and/or temperature change per time Tgrad as a reference temperature-measuring means, provided that the determined spatial distances of two or more temperature-measuring means (6) are within a certain tolerance T± and/or are substantially the same size.
10. The temperature control device (10) according to one of claims 7-9, further comprising: a second communication interface (12b) for supplying and/or draining a temperature control medium (18) for controlling the temperature of the chuck (1) into or out of the chuck (1); and/or a third communication interface (12c) for communicating with at least one electrothermal converter (9) for controlling the temperature of the chuck (1).
11. A wafer test system (20) for testing a wafer, comprising: a chuck (1) for mounting or clamping and temperature control of a wafer (2), comprising a plurality of temperature-measuring means (6) for measuring a temperature of the chuck (1) or of a wafer (2) mounted or clamped by the chuck (1); at least one test means (22) for testing the wafer (2); a position detection means (24) for detecting the position of the test means (22) in relation to the chuck (1) or wafer (2); a temperature control device (10) according to one of claims 7 to 10.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION OF THE DRAWINGS
[0038]
[0039] In this context, reference is made to particularly preferred embodiments of the chuck as described in patent specifications DE 10 2005 014 513 B4 and DE 20 2005 014 918 U1, the contents of which are hereby incorporated into the present disclosure by reference.
[0040] The illustrated preferred embodiment of the wafer test system 10 further comprises at least one test means 22 with which a structure 4 of the wafer 2 to be tested can be tested. Particularly preferably, a suitable test means 22 has one or more probe needles 23, which each contact a contact point of a structure 4 to be tested. The properties of the structures 4 can be examined or tested in this way, for example by introducing a current or applying a voltage and/or measuring voltages/currents by means of the probe needles 23. The control of the test means 22, in particular the alignment of the test means 22 in relation to the wafer 2 or to the structures 4, takes place e.g. by a (preferably separate) control device. In the preferred embodiment of the wafer test system 20 shown, the test means 22 is moved over the wafer 2 and aligned on the wafer surface 3 in accordance with the positions of the structures 4 to be tested. In addition, a position detection means 28 for detecting and/or checking the position of the test means 22 is preferably provided. Preferably, such a position detection means 28 receives the position of the test means 22 e.g. from an actuating or positioning device for moving the test means 22. Alternatively and/or in addition, the position detection means 28 can detect the position of the test means 22 by means of sensors (e.g. infrared sensors, resistive sensors and/or magnetic sensors). The position of the test means 22 is detected or determined with the aid of the position detection means 28, preferably in relation to a reference element/point of the wafer 2 and/or the chuck 1 (e.g. wafer surface 3, structure 4 of the wafer, temperature detection means 6 of the chuck).
[0041] As an alternative to the test means 22 described in the process, a test means 22 suitable for testing the wafer 2 can have a so-called probe card 24, such a probe card 24 preferably comprising a circuit board 25 with a plurality of contact elements 26, which can be contacted with contact points of a plurality of structures 4 to be tested. The use of such a probe card 24 has the particular advantage that a plurality of the structures 4 can be tested substantially simultaneously or immediately one after the other without realigning the test means 22.
[0042] In the preferred embodiment shown, the chuck 1 comprises a plurality of temperature-measuring means 6 suitable for measuring a temperature of the wafer 2 or the temperature of the chuck 1 in a range close to or substantially adjacent to the wafer 2 (for example temperature sensors: PT100, NTC, PTC, etc.). In the embodiment shown, a plurality (preferably 5) of temperature-measuring means 6 are provided next to one another at substantially regular intervals and in a plane substantially parallel to the wafer surface 3. Preferably, the temperature-measuring means 6 are arranged in the chuck 1 near the surface of the chuck 1 on which the wafer 2 is clamped/mounted, so that the temperature of the wafer 2 can be advantageously transmitted to the chuck 1. The chuck 1 according to the exemplary embodiment shown preferably has one or more electrothermal converters 9 (for example electrical heating elements and/or Peltier elements) in order to enable controlling the temperature of the chuck 1 and, subsequently, of the wafer 2. Preferably, the chuck 1 has more than 5, more preferably more than 10 electrothermal converters 9 preferably arranged in the chuck 1 in a substantially evenly distributed manner, so that the temperature of the chuck 1 can be advantageously controlled, in particular cooled and/or heated.
[0043] As an alternative to the exemplary embodiment of a chuck 1 described in the process, other means or features for temperature control or regulation of the chuck 1 can also be mounted. A further preferred embodiment of a chuck 1 has a line 8 that is suitable for being flown through by a temperature control medium 18, in particular temperature-controlled air and/or temperature-controlled liquid. Preferably, the medium line 8 of the chuck 1 is designed in such a way that preferably a large part of the chuck 1 can be temperature controlled substantially uniformly by means of the temperature control medium 18 flowing through the medium line 8. Particularly preferably, the medium line 8 has a substantially meander-shaped course in the interior of the chuck 1 at least in part.
[0044] The exemplary and preferred embodiment of a wafer test system 20 shown in
[0045] The exemplary temperature control device 12 shown further preferably has a control unit 14 (e.g. (micro) controller, FPGA, etc.) that is connected to the one or more communication interfaces 12 and can communicate with the chuck 1 via these interfaces. In particular, the control unit 14 is suitable for receiving, processing and/or evaluating the signals from the temperature-measuring means/temperature sensors 6 of the chuck 1. Moreover, the exemplary and preferred embodiment of the control unit 14 of
[0046] Moreover, the particularly preferred embodiment of the control unit 14 shown in
[0048] The control unit 14 in the preferred embodiment shown can determine the respective spatial distance between the test means 22 and the plurality of temperature-measuring means 6 of the chuck 1.
[0049] An exemplary and preferred method suitable for this step comprises defining the positions of the test means 22 and of the plurality of temperature-measuring means 6 in a (preferably Cartesian) coordinate system. The position of the test means 22 is preferably approximated to a point or a substantially punctiform, infinitesimally small area, more preferably in a plane substantially parallel to the wafer surface 3. Particularly preferably, this point substantially corresponds to a geometric center of gravity of the test means 22 or its projection onto the plane defined by the temperature-measuring means 6 of the chuck 1. Further preferably, a reference point is determined as the coordinate origin or pole/zero point of a two-dimensional coordinate system, which is preferably located on the plane of the plurality of temperature-measuring means 6. Further preferably, the positions of the individual temperature-measuring means 6, as well as the test means 22, are approximated to a substantially punctiform, infinitesimally small area (preferably corresponding to the geometric center of gravity) and assigned to a coordinate in the coordinate system. Moreover, the control unit 14 determines the distances of the individual temperature-measuring means 6 from the test means 22, preferably by calculating the length (amount) of the connection vectors between the respective coordinates of the test means 22 and the temperature-measuring means 6.
[0050] The method described in the process for determining the spatial distances between the test means 22 and the individual temperature-measuring means 6 represents only an exemplary preferred embodiment. For example, the positions of the test means 22 or of the temperature-measuring means 6 can also be assigned to coordinates in a three-dimensional coordinate system (without projection to a certain plane—see
[0051] Furthermore, the exemplary, preferred method for temperature control or regulation of a chuck 1 or of a wafer 2 clamped by the chuck 1 comprises the step of: [0052] selecting a temperature-measuring means 6 from the plurality of temperature-measuring means 6 as a reference temperature-measuring means; [0053] wherein preferably the temperature-measuring means 6 having the smallest spatial distance from the test means 22 is selected.
[0054] To this end, the control unit 14 preferably compares the determined spatial distances Ai of the individual temperature-measuring means 6 from the test means 22 and selects the temperature-measuring means 6 with the smallest distance Ai as the reference temperature-measuring means. Particularly preferably, if two or more temperature-measuring means 6 have substantially the same distance or distances with a difference less than a certain tolerance value T±(preferably less than about 1 cm, more preferably less than about 0.1 cm), a (further) selection among the temperature-measuring means 6 concerned takes place by choosing the temperature-measuring means 6 among the two or more temperature-measuring means 6 (the determined spatial distances of which from the test means 22 are within a certain tolerance T± and/or are substantially the same) that has the greatest amount of temperature difference Tdiff and/or temperature change per time Tgrad.
[0055] Alternatively, two or more of the temperature-measuring means 6 can also be selected as reference temperature-measuring means and, for example, an average of the temperatures measured by the reference temperature-measuring means can be used as the reference temperature for controlling the temperature of the chuck 1.
[0056] For the case described in the process that two or more temperature-measuring means 6 are at a substantially identical distance from the test means 22, the temperatures or temperature profiles measured by the temperature-measuring means 6 concerned or having a substantially identical distance from the test means are further preferably compared:
[0057] Here, the individual temperature difference Tdiff of a temperature-measuring means 6 corresponds to the amount of the difference between a temperature measured by the temperature-measuring means 6 at the time t T(t) and:
[0058] a target temperature of the chuck or of the wafer Tsoll:
Tdiff=|T(t)−Tsoll|
[0059] or
[0060] a previously measured temperature T(t-x) of the same temperature-measuring means 6:
Tdiff=|T(t)−T(t−x)|
[0061] (a selection process based on this temperature difference is shown as an example in
[0062] or
[0063] an average temperature of a plurality X of temperature-measuring means 6 (preferably all temperature-measuring means 6 of the chuck 1) Tavg:
Tdiff=|T(t)−Tavg|=|T(t)−(T1+T2+T3+ . . . +TX)/X|.
[0064] The temperature change per time Tgrad within a certain period of time t1 preferably corresponds to the amount of a change in the temperature measured by a temperature-measuring means 6 over a duration or a period of time t1:
Tgrad=|T(x)−T(x+t1)|.
[0065] As a result, the temperature-measuring means 6 that detects the greatest temperature loss or the greatest temperature increase within a time period t1 is subsequently selected as the reference temperature-measuring means. The time period t1, over which the temperature profile is determined, is preferably less than about 5 seconds, more preferably less than about 1 second, more preferably less than about 0.1 seconds.
[0066] The parameters described in the process for (further) selecting one of the temperature-measuring means 6 from the temperature-measuring means 6 concerned can be used both alone and in any combination, possibly with different weighting, for the step of selecting the reference temperature-measuring means. The same applies to the determined distance of the temperature-measuring means concerned. In addition, further alternative parameters can also be used for selecting the reference temperature-measuring means.
[0067] Furthermore, the exemplary, preferred method for temperature control or regulation of a chuck 1 or of a wafer 2 clamped by a chuck 1 comprises the step of: controlling or regulating the temperature of the chuck 1 based on the temperature of the chuck 1 or the wafer 2 measured by the reference temperature-measuring means selected.
[0068] Preferably, the temperature of the entire chuck 1, i.e. preferably all means for temperature control of the chuck 1 (e.g. electrothermal converters, temperature control medium/medium line), is controlled substantially uniformly/identically, so that the temperature of the chuck 1 is controlled substantially uniformly. For controlling or regulating the temperature of the chuck 1, preferably only the measured temperature of the selected reference temperature-measuring means is used. Preferably, the temperature measured by the reference temperature-measuring means is compared with a specified target temperature of the chuck 1 or of the wafer 2 and, for example, is substantially adapted to the target temperature of the chuck 1 or of the wafer 2 by correspondingly controlling the temperature control means (e.g. electrothermal converter 9) (see also
[0069]
[0070] As an alternative to the wafer test system 20 shown in
[0071] What is also shown is a different determination of the respective spatial distances between the temperature-measuring means 6 and the test means 22 or the probe card 24. Unlike in
[0072] Also different to the embodiment shown in
[0073]
[0074] The temperature-measuring means 6a-6e are preferably arranged according to a pattern, as shown, and more preferably distributed substantially uniformly over the wafer surface 3.
[0075] In the state of the test means 22 shown in
[0076]
Tdiff6a=|T6a(t)−T6a(t-x)|
Tdiff6b=|T6b(t)−T6b(t-x)|
Tdiff6c=|T6c(t)−T6c(t-x)|
[0077] In
[0078] The temperature differences Tdiff6a, Tdiff6b and Tdiff6c are compared with one another and the temperature difference with the highest value is determined. According to the exemplary method, the temperature-measuring means 6 associated with the temperature difference with the highest value is selected as the reference temperature-measuring means. Consequently, in the present exemplary and preferred method, the temperature-measuring means 6a is selected as the reference temperature-measuring means and is used to control the temperature of the chuck 1 or of the wafer 2.
[0079] Further preferably, the temperature control (control or regulation of the temperature) is carried out by substantially adjusting the temperature measured by the temperature-measuring means 6a. As can be seen in
[0080] The method explained with regard to
[0081]
[0082] Furthermore, the chuck 1 of
[0083] In this context, reference is made to the preferred embodiment of a chuck particularly suitable for this purpose, described in patent specification DE 10 2005 049 598 B4, the content of which is hereby incorporated into the present disclosure by reference.
LIST OF REFERENCE NUMERALS
[0084] 1 chuck [0085] 2 wafer [0086] 3 wafer surface [0087] 4 structure to be tested [0088] 6 temperature-measuring device [0089] 8 medium line [0090] 9 electrothermal converter [0091] 10 temperature control device [0092] 12 communication interface [0093] 14 control unit [0094] 18 temperature control medium [0095] 20 wafer test system [0096] 22 test means [0097] 23 probe needle [0098] 24 probe card [0099] 25 circuit board [0100] 26 contact element [0101] 28 position detection means [0102] 30 first temperature control circuit [0103] 32 second temperature control circuit