Heat exchanger and air conditioner
11603997 · 2023-03-14
Assignee
Inventors
Cpc classification
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/05391
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger includes: a header that extends in a horizontal direction; and heat transfer tubes that extends in a direction crossing the horizontal direction, that are disposed side by side in a longitudinal direction of the header, and that are connected to the header. The header includes a first space that causes a refrigerant to flow in a first direction along the longitudinal direction of the header, a second space that causes the refrigerant to flow in a second direction along the longitudinal direction of the header and opposite to the first direction, a circulation member extends in the longitudinal direction of the header and separates the first space from the second space, a first communication port, a second communication port, and an inflow port.
Claims
1. A heat exchanger comprising: a header that extends in a horizontal direction; and heat transfer tubes that extend in a direction crossing the horizontal direction, that are disposed side by side in a longitudinal direction of the header, and that are connected to the header, wherein the header comprises: a first space that causes a refrigerant to flow in a first direction along the longitudinal direction of the header; a second space that causes the refrigerant to flow in a second direction along the longitudinal direction of the header and opposite to the first direction, wherein a portion of the second space is disposed side by side with the first space in the horizontal direction; a circulation member that extends in the longitudinal direction of the header and separates the first space from the second space; a first communication port through which the first space communicates with the second space in the header; a second communication port through which the first space communicates with the second space in the header at a position in the second direction with respect to the first communication port; and an inflow port that causes the refrigerant to flow into the header, at least one of the first space and the second space is directly or indirectly connected to the heat transfer tubes, the inflow port has an opening through which the refrigerant flows into the first space, and the heat transfer tubes are connected to the header such that an end portion of each of the heat transfer tubes communicates with the first space and not to communicate with the second space.
2. The heat exchanger according to claim 1, wherein each of the heat transfer tubes comprises either: tubes disposed in a direction in which the first space and the second space are disposed side by side, or a circular tube.
3. An air conditioner comprising: a refrigerant circuit comprising the heat exchanger according to claim 1.
4. A heat exchanger comprising: a header that extends in a horizontal direction; and heat transfer tubes that extend in a direction crossing the horizontal direction, that are disposed side by side in a longitudinal direction of the header, and that are connected to the header, wherein the header comprises: a first space that causes a refrigerant to flow in a first direction along the longitudinal direction of the header; a second space that causes the refrigerant to flow in a second direction along the longitudinal direction of the header and opposite to the first direction, wherein a portion of the second space is disposed side by side with the first space in the horizontal direction; a circulation member that extends in the longitudinal direction of the header and separates the first space from the second space; a first communication port through which the first space communicates with the second space in the header; a second communication port through which the first space communicates with the second space in the header at a position in the second direction with respect to the first communication port; and an inflow port that causes the refrigerant to flow into the header, at least one of the first space and the second space is directly or indirectly connected to the heat transfer tubes, the inflow port has an opening through which the refrigerant flows into the first space, and the heat transfer tubes are connected to the header such that an end portion of each of the heat transfer tubes communicates with the second space and not to communicate with the first space.
5. The heat exchanger according to claim 4, wherein each of the heat transfer tubes comprises either: tubes disposed in a direction in which the first space and the second space are disposed side by side, or a circular tube.
6. An air conditioner comprising: a refrigerant circuit comprising the heat exchanger according to claim 4.
7. A heat exchanger comprising: a header that extends in a horizontal direction; and heat transfer tubes that extend in a direction crossing the horizontal direction, that are disposed side by side in a longitudinal direction of the header, and that are connected to the header, wherein the header comprises: a first space that causes a refrigerant to flow in a first direction along the longitudinal direction of the header; a second space that causes the refrigerant to flow in a second direction along the longitudinal direction of the header and opposite to the first direction, wherein a portion of the second space is disposed side by side with the first space in the horizontal direction; a circulation member that extends in the longitudinal direction of the header and separates the first space from the second space; a first communication port through which the first space communicates with the second space in the header; a second communication port through which the first space communicates with the second space in the header at a position in the second direction with respect to the first communication port; and an inflow port that causes the refrigerant to flow into the header, at least one of the first space and the second space is directly or indirectly connected to the heat transfer tubes, the header further comprises: a third space between both of the first space and the second space and the heat transfer tubes; a space member that separates the first space and the second space from the third space; and a third communication port via which at least one of the first space and the second space communicate with the third space.
8. The heat exchanger according to claim 7, wherein the heat transfer tubes are connected to the third space and disposed side by side in a direction in which the first space and the second space are disposed side by side.
9. The heat exchanger according to claim 7, wherein the heat transfer tubes are connected to the header such that an end portion of each of the heat transfer tubes communicates with the first space and the second space.
10. The heat exchanger according to claim 7, wherein each of the heat transfer tubes comprises either: tubes disposed in a direction in which the first space and the second space are disposed side by side, or a circular tube.
11. An air conditioner comprising: a refrigerant circuit comprising the heat exchanger according to claim 7.
12. A heat exchanger comprising: a header that extends in a horizontal direction; and heat transfer tubes that extend in a direction crossing the horizontal direction, that are disposed side by side in a longitudinal direction of the header, and that are connected to the header, wherein the header comprises: a first space that causes a refrigerant to flow in a first direction along the longitudinal direction of the header; a second space that causes the refrigerant to flow in a second direction along the longitudinal direction of the header and opposite to the first direction, wherein a portion of the second space is disposed side by side with the first space in the horizontal direction; a circulation member that extends in the longitudinal direction of the header and separates the first space from the second space; a first communication port through which the first space communicates with the second space in the header; a second communication port through which the first space communicates with the second space in the header at a position in the second direction with respect to the first communication port; and an inflow port that causes the refrigerant to flow into the header, at least one of the first space and the second space is directly or indirectly connected to the heat transfer tubes, and a tilt angle with respect to a vertical direction in which the heat transfer tubes extend is less than or equal to 45 degrees.
13. The heat exchanger according to claim 12, wherein the heat transfer tubes are connected to the header such that an end portion of each of the heat transfer tubes communicates with the first space and the second space.
14. The heat exchanger according to claim 12, wherein each of the heat transfer tubes comprises either: tubes disposed in a direction in which the first space and the second space are disposed side by side, or a circular tube.
15. An air conditioner comprising: a refrigerant circuit comprising the heat exchanger according to claim 12.
16. A heat exchanger comprising: a header that extends in a horizontal direction; and heat transfer tubes that extend in a direction crossing the horizontal direction, that are disposed side by side in a longitudinal direction of the header, and that are connected to the header, wherein the header comprises: a first space that causes a refrigerant to flow in a first direction along the longitudinal direction of the header; a second space that causes the refrigerant to flow in a second direction along the longitudinal direction of the header and opposite to the first direction, wherein a portion of the second space is disposed side by side with the first space in the horizontal direction; a circulation member that extends in the longitudinal direction of the header and separates the first space from the second space; a first communication port through which the first space communicates with the second space in the header; a second communication port through which the first space communicates with the second space in the header at a position in the second direction with respect to the first communication port; and an inflow port that causes the refrigerant to flow into the header, at least one of the first space and the second space is directly or indirectly connected to the heat transfer tubes, the header further comprises: a third space between the first space and heat transfer tubes; a space member that separates the first space from the third space; and a third communication port via which the first space communicates with the third space.
17. The heat exchanger according to claim 16, wherein the heat transfer tubes are connected to the header such that an end portion of each of the heat transfer tubes communicates with the first space and the second space.
18. The heat exchanger according to claim 16, wherein each of the heat transfer tubes comprises either: tubes disposed in a direction in which the first space and the second space are disposed side by side, or a circular tube.
19. An air conditioner comprising: a refrigerant circuit comprising the heat exchanger according to claim 16.
20. A heat exchanger comprising: a header that extends in a horizontal direction; and heat transfer tubes that extend in a direction crossing the horizontal direction, that are disposed side by side in a longitudinal direction of the header, and that are connected to the header, wherein the header comprises: a first space that causes a refrigerant to flow in a first direction along the longitudinal direction of the header; a second space that causes the refrigerant to flow in a second direction along the longitudinal direction of the header and opposite to the first direction, wherein a portion of the second space is disposed side by side with the first space in the horizontal direction; a circulation member that extends in the longitudinal direction of the header and separates the first space from the second space; a first communication port through which the first space communicates with the second space in the header; a second communication port through which the first space communicates with the second space in the header at a position in the second direction with respect to the first communication port; and an inflow port that causes the refrigerant to flow into the header, at least one of the first space and the second space is directly or indirectly connected to the heat transfer tubes, the header further comprises: a third space between the second space; a space member that separates the second space from the third space; and a third communication port via which the second space communicates with the third space.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
DETAILED DESCRIPTION
(20) One or more embodiments of a heat exchanger and an air conditioner and modifications thereof are described below based on the drawings.
(21) (1) Structure of Air Conditioner
(22)
(23) The air conditioner 1 is a device that is capable of cooling and heating the inside of, for example, a building by performing a vapor-compression refrigeration cycle. The air conditioner 1 primarily includes an outdoor unit 2, indoor units 9a and 9b, a liquid-refrigerant connection pipe 4 and a gas-refrigerant connection pipe 5 that connect the outdoor unit 2 and the indoor units 9a and 9b to each other, and a control unit 23 that controls structural devices of the outdoor unit 2 and the indoor units 9a and 9b. The vapor-compression refrigerant circuit 6 of the air conditioner 1 is formed by connecting the outdoor unit 2 and the indoor units 9a and 9b to each other via the refrigerant connection pipes 4 and 5.
(24) The outdoor unit 2 is installed outside (for example, on the roof of a building or near a wall surface of a building) and constitutes a portion of the refrigerant circuit 6. The outdoor unit 2 primarily includes an accumulator 7, a compressor 8, a four-way switching valve 10, the outdoor heat exchanger 11, an outdoor expansion valve 12, serving as an expansion mechanism, a liquid-side shutoff valve 13, a gas-side shutoff valve 14, and an outdoor fan 15. Each device and each valve are connected to each other by refrigerant pipes 16 to 22 corresponding thereto.
(25) The indoor units 9a and 9b are installed inside (for example, a sitting room or a ceiling space) and constitutes a part of the refrigerant circuit 6. The indoor unit 9a primarily includes an indoor expansion valve 91a, an indoor heat exchanger 92a, and an indoor fan 93a. The indoor unit 9b primarily includes an indoor expansion valve 91b, serving as an expansion mechanism, an indoor heat exchanger 92b, and an indoor fan 93b.
(26) The refrigerant connection pipes 4 and 5 are refrigerant pipes that are constructed at the site when the air conditioner 1 is installed at an installation place of, for example, a building. One end of the liquid-refrigerant connection pipe 4 is connected to the liquid-side shutoff valve 13 of the outdoor unit 2 and the other end of the liquid-refrigerant connection pipe 4 is connected to a liquid-side end of the indoor expansion valve 91a of the indoor unit 9a and to a liquid-side end of the indoor expansion valve 91b of the indoor unit 9b. One end of the gas-refrigerant connection pipe 5 is connected to the gas-side shutoff valve 14 of the outdoor unit 2 and the other end of the gas-refrigerant connection pipe 5 is connected to a gas-side end of the indoor heat exchanger 92a of the indoor unit 9a and to a gas-side end of the indoor heat exchanger 92b of the indoor unit 9b.
(27) The control unit 23 is constituted by communication connection with a control board or the like (not shown) provided in the outdoor unit 2 or the indoor units 9a and 9b. For convenience sake,
(28) (2) Operation of Air Conditioner
(29) Next, the operation of the air conditioner 1 is described by using
(30) At the time of the cooling operation and at the time of the defrost operation, the four-way switching valve 10 is switched to an outdoor heat dissipation state (state indicated by a solid line in
(31) At the time of the heating operation, the four-way switching valve 10 is switched to an outdoor evaporation state (state denoted by a broken line in
(32) Though not limited, the cooling operation and the heating operation are started due to an input operation by a user via a remote controller (not shown), and the defrost operation is started when a predetermined defrost start condition is met during the heating operation. The predetermined defrost start condition is not limited. For example, the predetermined defrost start condition may be when the outdoor temperature that is detected by an outdoor temperature sensor (not shown) and/or the temperature of the outdoor heat exchanger 11 that is detected by an outdoor heat-exchange temperature sensor satisfies a predetermined temperature condition.
(33) (3) Structure of Outdoor Heat Exchanger
(34)
(35) Note that in the description below, unless otherwise indicated, the direction indicated by arrow D1 in
(36) Note that as indicated by a dotted arrow in
(37) The outdoor heat exchanger 11 is a heat exchanger that causes the refrigerant and outdoor air to exchange heat, and primarily includes the lower header 50, the upper header 60, and fin-tube integrated members 30. Note that members constituting the outdoor heat exchanger 11 are made of aluminum or an aluminum alloy, and are joined to each other by, for example, brazing.
(38) The lower header 50 includes a lower-header main body 51 and a lower circulation partition plate 53. The lower-header main body 51 is constituted by a substantially parallelepiped housing in which a longitudinal direction is a horizontal direction (more specifically, a left-right direction). A rectangular bottom surface of the lower-header main body 51 extends horizontally, wall portions are provided in a standing manner so as to extend upward from end portions in a front-back direction and a left-right direction, and an upper surface having a shape corresponding to the shape of the bottom surface is provided. The refrigerant pipe 20 is connected to a front portion of a right surface of the lower-header main body 51, and a lower connecting port 20a is formed. In the vicinity of the lower connecting port 20a, the refrigerant pipe 20 extends in a longitudinal direction of a lower inflow space 52a of the lower header 50. The plurality of fin-tube integrated members 30 are connected to the upper surface of the lower-header main body 51. The lower circulation partition plate 53 is provided in the lower-header main body 51, and an internal space 52A of the lower-header main body 51 is divided into a front lower inflow space 52a, where the lower connecting port 20a is formed, and a back lower return space 52b (note that the names of the lower inflow space 52a and the lower return space 52b are based on a flow of the refrigerant when the outdoor heat exchanger 11 functions as an evaporator). The lower circulation partition plate 53 extends upward from the bottom surface of the lower-header main body 51 and extends below the upper surface of the lower-header main body 51. That is, a gap is formed in an up-down direction between the lower circulation partition plate 53 and the upper surface of the lower-header main body 51. A left end portion of the lower circulation partition plate 53 extends up to a location in front of a left surface of the lower-header main body 51, and a lower turn-around opening 55 that connects the lower inflow space 52a and the lower return space 52b to each other in the front-back direction is provided between the left end portion of the lower circulation partition plate 53 and the left surface of the lower-header main body 51. Similarly, a right end portion of the lower circulation partition plate 53 extends up to a location in front of the right surface of the lower-header main body 51, and a lower return opening 54 that connects the lower inflow space 52a and the lower return space 52b to each other in the front-back direction is provided between the right end portion of the lower circulation partition plate 53 and the right surface of the lower-header main body 51.
(39) The upper header 60 includes an upper-header main body 61 and an upper circulation partition plate 63, and is positioned directly above the lower header 50 via the plurality of fin-tube integrated members 30. The upper-header main body 61 is constituted by a substantially parallelepiped housing in which a longitudinal direction is a horizontal direction (more specifically, a left-right direction). A rectangular upper surface of the upper-header main body 61 extends horizontally, wall portions are provided in a standing manner so as to extend downward, and a bottom surface having a shape corresponding to the shape of the upper surface is provided. A refrigerant pipe 19 is connected to a back portion of a right surface of the upper-header main body 61, and an upper connecting port 19a is formed. The plurality of fin-tube integrated members 30 are connected to the bottom surface of the upper-header main body 61. The upper circulation partition plate 63 is provided in the upper-header main body 61, and an internal space 62A of the upper-header main body 61 is divided into a back upper inflow space 62b, where the upper connecting port 19a is formed, and a front upper return space 62a (note that the names of the upper inflow space 62b and the upper return space 62a are based on a flow of the refrigerant when the outdoor heat exchanger 11 functions as a condenser). The upper circulation partition plate 63 extends downward from the upper surface of the upper-header main body 61 and extends above the bottom surface of the upper-header main body 61. That is, a gap is formed in the up-down direction between the upper circulation partition plate 63 and the bottom surface of the upper-header main body 61. A left end portion of the upper circulation partition plate 63 extends up to a location in front of a left surface of the upper-header main body 61, and an upper turn-around opening 65 that connects the upper inflow space 62b and the upper return space 62a to each other in the front-back direction is provided between the left end portion of the upper circulation partition plate 63 and the left surface of the upper-header main body 61. Similarly, a right end portion of the upper circulation partition plate 63 extends up to a location in front of the right surface of the upper-header main body 61, and an upper return opening 64 that connects the upper inflow space 62b and the upper return space 62a to each other in the front-back direction is provided between the right end portion of the upper circulation partition plate 63 and the right surface of the upper-header main body 61.
(40) As shown in the schematic external perspective view of
(41) (4) Flow of Refrigerant when Outdoor Heat Exchanger 11 Functions as Evaporator for Refrigerant
(42) When the outdoor heat exchanger 11 functions as an evaporator for the refrigerant (when a heating operation is performed in the air conditioner 1), after the refrigerant has been condensed in the indoor heat exchangers 92a and 92b and has passed through the liquid-refrigerant connection pipe 4, the refrigerant in a gas-liquid two-phase refrigerant state flows in the refrigerant pipe 20 and flows into the outdoor heat exchanger 11. Here, as indicated in
(43) The refrigerant that has flowed upward in each heat transfer tube 31 and that has reached the upper header 60 flows toward the upper connecting port 19a (toward the right) in each of the upper return space 62a and the upper inflow space 62b, and flows out of the outdoor heat exchanger 11 via the refrigerant pipe 19.
(44) Note that when the outdoor heat exchanger 11 functions as a condenser for the refrigerant, the flow of the refrigerant is opposite to the flow of the refrigerant described above. After the refrigerant has circulated in the upper header 60 and has flowed downward in each heat transfer tube 31, the refrigerant flows toward the lower connecting port 20a (toward the right) in each of the lower inflow space 52a and the lower return space 52b of the lower header 50, and flows out of the outdoor heat exchanger 11 via the refrigerant pipe 20.
(45) (5) Features
(46) (5-1)
(47) In the outdoor heat exchanger 11 according to one or more embodiments, when the outdoor heat exchanger 11 functions as an evaporator and when the refrigerant that has flowed into the lower header 50 via the lower connecting port 20a is caused to be divided by and to flow into the plurality of heat transfer tubes 31, the refrigerant circulates into the lower inflow space 52a, the lower turn-around opening 55, the lower return space 52b, and the lower return opening 54 in this order. During the circulation, the refrigerant circulating in the lower header 50 whose longitudinal direction is a horizontal direction and whose bottom surface extends horizontally moves in the horizontal direction and does not move against its own weight upward in a vertical direction. In this way, in the lower header 50, since the refrigerant can be circulated without being affected by its own weight, the likelihood of the refrigerant stagnating in the lower inflow space 52a, the lower turn-around opening 55, the lower return space 52b, and the lower return opening 54 of the lower header 50 is decreased.
(48) In addition, in this way, since the refrigerant flowing in both the lower inflow space 52a and the lower return space 52b with the stagnation being suppressed can be sent to the plurality of heat transfer tubes 31 that are positioned in the longitudinal direction of the lower header 50, it is possible to equally distribute the refrigerant.
(49) Even if there is a deviation in the distribution of the liquid refrigerant in the longitudinal direction of the lower header 50 in each of the lower inflow space 52a and the lower return space 52b, when the relationship between the manner of distribution of the liquid refrigerant in the longitudinal direction of the lower header 50 in the lower inflow space 52a and the manner of distribution of the liquid refrigerant in the longitudinal direction of the lower header 50 in the lower return space 52b are opposite to each other, the refrigerant flows, with the deviations of the distributions of the liquid refrigerants in the longitudinal direction of the lower header 50 slightly canceling each other out, in each of the heat transfer tubes 31 in which the refrigerants from the lower inflow space 52a and the lower return space 52b merge and flow. Therefore, even if the liquid refrigerant in the lower inflow space 52a or the lower return space 52b is unevenly distributed, there exists a case in which drift of the refrigerant flowing in each heat transfer tube 31 can be suppressed.
(50) In the outdoor heat exchanger 11, an end portion of the flow path 32 of each heat transfer tube 31 is connected directly to both the lower inflow space 52a and the lower return space 52b. Therefore, the refrigerant that flows into a heat transfer tube 31 from the lower inflow space 52a and the refrigerant that flows into the same heat transfer tube 31 from the lower return space 52b are mixed while passing through the flow path of this heat transfer tube 31. Consequently, the refrigerant that passes through this heat transfer tube 31 is capable of sufficiently exchanging heat with air around the outdoor heat exchanger 11.
(51) The refrigerant pipe 20 is connected to the lower inflow space 52a of the lower header 50 via the lower connecting port 20a, and, in the vicinity of the lower connecting port 20a, the refrigerant pipe 20 extends in the longitudinal direction of the lower inflow space 52a of the lower header 50. Therefore, by utilizing the force of the flow of the refrigerant passing the vicinity of the lower connecting port 20a of the refrigerant pipe 20, it is possible to sufficiently circulate the refrigerant in the lower header 50. Moreover, since the refrigerant flowing into the lower header 50 via the refrigerant pipe 20 passes through the lower inflow space 52a whose width is narrower than an internal space of the lower header 50 by providing the lower circulation partition plate 53, it is possible to suppress reduction in the flow speed of the refrigerant flowing in the lower inflow space 52a. Therefore, it can be easier to circulate the refrigerant.
(52) Since, the lower end of each heat transfer tube 31 that is connected to the lower header 50 is positioned above an upper end of the lower circulation partition plate 53, it can be made easier to circulate the refrigerant without interfering with the flow of the refrigerant circulating in the lower inflow space 52a and the lower return space 52b.
(53) (5-2)
(54) The outdoor heat exchanger 11 according to one or more embodiments uses the fin-tube integrated members 30 each including a heat transfer tube 31 and a fin 33, the fin 33 extending in the direction of air flow (front-back direction) and in the up-down direction and the heat transfer tube 31 extending in the up-down direction. Therefore, when a defrost operation has been performed to melt frost that has adhered to a surface of the outdoor heat exchanger 11 due to the outdoor heat exchanger 11 functioning as an evaporator for the refrigerant at the time of a heating operation, the melted frost tends to fall. For example, compared with an outdoor heat exchanger of a type that is constituted by heat transfer tubes that are flat tubes extending in the horizontal direction, it is easy to cause the frost to fall.
(55) (6) Modifications
(56) (6-1) Modification A
(57) In the embodiments above, fin-tube integrated members 30 in which one heat transfer tube 31 has only one circular cylindrical flow path 32 are taken as examples.
(58) However, the heat transfer tubes are not limited to those having only one flow path 32. For example, as shown in
(59) The structure including such flow paths 32a that are provided side by side in the direction of air flow makes it possible to ensure in the direction of air flow a wide portion that is near the flow paths 32a and that easily transfers heat.
(60) (6-2) Modification B
(61) In the embodiments above, the outdoor heat exchanger 11 in which the bottom surface of the lower header 50 and the bottom surface of the upper header 60 extend horizontally and in which the lower circulation partition plate 53 and the heat transfer tubes 31 extend vertically is taken as an example and described.
(62) However, for example, as shown in
(63) When the outdoor heat exchanger 11a is used in a tilted orientation in this way, a lower end of the lower inflow space 52a, at which the lower connecting port 20a is provided, may be oriented so as to be positioned below a lower end of the lower return space 52b from the viewpoint of making it easy to bring the refrigerant in a circulating state. That is, in the lower inflow space 52a, at which the lower connecting port 20a is provided, since the refrigerant flows with greater momentum than in the lower return space 52b, even if the refrigerant is slightly opposing its own weight, it is possible to cause the refrigerant to flow in the lower turn-around opening 55 towards the side of the lower return space 52b from the side of the lower inflow space 52a and to make it easier to cause the refrigerant to circulate in the lower header 50.
(64) The tilt angle A at which the lower circulation partition plate 53 and the heat transfer tubes 31 are tilted from the vertical direction may be less than or equal to 45 degrees or may be less than or equal to 30 degrees.
(65) (6-3) Modification C
(66) In the outdoor heat exchanger 11a according to Modification B above, the case in which the lower header 50, the upper header 60, the lower circulation partition plate 53, and the heat transfer tubes 31 are all in a tilted orientation compared with the embodiments above is taken as an example and described.
(67) In contrast, for example, as shown in
(68) (6-4) Modification D
(69) In the embodiments above, the case in which the flow paths 32 of the heat transfer tubes 31 of the fin-tube integrated members 30 communicate with both the lower inflow space 52a and the lower return space 52b of the lower header 50 is taken as an example and described.
(70) In contrast, for example, as in a lower header 50a shown in
(71) According to this structure, since the lower inflow space 52a to which the flow paths 32 of the heat transfer tubes 31 are connected is a space in which the lower connecting port 20a is formed and into which the refrigerant flows first when the outdoor heat exchanger 11 functions as an evaporator for the refrigerant, the refrigerant easily passes the space at a sufficient flow speed. In particular, since the internal space of the lower header 50 is divided by the lower circulation partition plate 53, the refrigerant passage area of the lower inflow space 52a can be made smaller than the internal space of the lower header 50 when viewed in the longitudinal direction. Therefore, it is possible to suppress reduction in the flow speed of the refrigerant flowing in the lower inflow space 52a. Therefore, even in an environment in which the circulation amount of the refrigerant is relatively small, the refrigerant that has flowed into the lower inflow space 52a from the lower connecting port 20a can reach not only the heat transfer tubes 31 that are connected to the vicinity of the lower connecting port 20a but also the heat transfer tubes 31 that are connected at positions situated away from the lower connecting port 20a of the lower inflow space 52a. Consequently, it is possible to suppress to a small amount drift of the refrigerant in the plurality of heat transfer tubes 31 that are provided side by side in the longitudinal direction of the lower header 50.
(72) (6-5) Modification E
(73) For example, as in a lower header 50b shown in
(74) According to this structure, in an environment in which the circulation amount of the refrigerant is relatively large when the outdoor heat exchanger 11 functions as an evaporator for the refrigerant, even if the refrigerant passes the vicinity of the lower connecting port 20a at a relatively high flow speed, since the heat transfer tubes are not connected to the lower inflow space 52a, it is possible to suppress the existence of heat transfer tubes 31 to which the refrigerant is less likely to be supplied due to the refrigerant passing the heat transfer tubes 31 quickly without flowing into the heat transfer tubes 31 as a result of the flow speed of the refrigerant being too high. Even if the refrigerant passes the lower inflow space 52a at a relatively high flow speed, the liquid refrigerant that has reached a place situated away from the lower connecting port 20a has its flow speed reduced to a more proper flow speed via the lower turn-around opening 55, and is supplied to the lower return space 52b. Therefore, in the lower return space 52b, it is possible to cause the refrigerant, with its flow speed being reduced to a proper flow speed, to be properly divided by and to properly flow to each heat transfer tube 31.
(75) (6-6) Modification F
(76) In Modification D above, the lower header 50a in which the flow paths 32 of the heat transfer tubes 31 of the fin-tube integrated members 30 are directly connected to only the lower inflow space 52a and are not connected to the lower return space 52b is taken as an example and described.
(77) In contrast, for example, as in a lower header 50c shown in
(78) According to the structure above, before the refrigerant that has flowed into the stirring chamber 59 via the inflow-side communication port 57 from the lower inflow space 52a is divided by and flows into each heat transfer tube 31, it is possible to stir a gas-phase refrigerant and a liquid-phase refrigerant in the stirring chamber 59. Therefore, it is possible to further effectively suppress drift of the refrigerant flowing in each heat transfer tube 31. Moreover, here, it is possible to effectively obtain the effects described in Modification D.
(79) (6-7) Modification G
(80) In Modification E above, the lower header 50b in which the flow paths 32 of the heat transfer tubes 31 of the fin-tube integrated members 30 are directly connected to only the lower return space 52b and are not connected to the lower inflow space 52a is taken as an example and described.
(81) In contrast, for example, as in a lower header 50d shown in
(82) According to the structure above, before the refrigerant that has flowed into the stirring chamber 59 via the return-side communication port 58 from the lower return space 52b is divided by and flows into each heat transfer tube 31, it is possible to stir a gas-phase refrigerant and a liquid-phase refrigerant in the stirring chamber 59. Therefore, it is possible to further effectively suppress drift of the refrigerant flowing in each heat transfer tube 31. Moreover, here, it is possible to effectively obtain the effects described in Modification E.
(83) (6-8) Modification H
(84) In the embodiments above, the case in which the flow paths 32 of the heat transfer tubes 31 of the fin-tube integrated members 30 directly communicate with both the lower inflow space 52a and the lower return space 52b of the lower header 50 is taken as an example and described.
(85) In contrast, for example, as in a lower header 50e shown in
(86) According to the structure above, regarding an entire refrigerant that is a combination of the refrigerant that has flowed into the stirring chamber 59 via the inflow-side communication port 57 from the lower inflow space 52a and the refrigerant that has flowed into the stirring chamber 59 via the return-side communication port 58 from the lower return space 52b, before the entire refrigerant, rather than before only the refrigerant that has flowed into the stirring chamber 59 via the inflow-side communication port 57 from the lower inflow space 52a, is divided by and flows into each heat transfer tube 31, it is possible to stir a gas-phase refrigerant and a liquid-phase refrigerant in the stirring chamber 59. Therefore, it is possible to further effectively suppress drift of the refrigerant flowing in each heat transfer tube 31. Moreover, here, it is possible to effectively obtain the effects described in the embodiments above.
(87) (6-9) Modification I
(88) In Modification H above, the case in which fin-tube integrated members 30 each including in the left-right direction (direction of air flow) one heat transfer tube 31 having one flow path 32 are connected to the stirring chamber 59 is taken as an example and described.
(89) In contrast, for example, as shown in a lower header 50f shown in
(90) (6-10) Modification J
(91) In Modification D above, the lower header 50a in which the flow paths 32 of the heat transfer tubes 31 of the fin-tube integrated members 30 are directly connected to only the lower inflow space 52a and are not connected to the lower return space 52b is taken as an example and described.
(92) In contrast, for example, as in a lower header 50g shown in
(93) Even the structure above provides the effects of the structure of Modification D and drift suppression effects provided by providing the stirring chamber 59a.
(94) (6-11) Modification K
(95) In Modification E above, the lower header 50b in which the flow paths 32 of the heat transfer tubes 31 of the fin-tube integrated members 30 are directly connected to only the lower return space 52b and are not connected to the lower inflow space 52a is taken as an example and described.
(96) In contrast, for example, as in a lower header 50h shown in
(97) Even the structure above provides the effects of the structure of Modification E and drift suppression effects provided by providing the stirring chamber 59b.
(98) (6-12) Modification L
(99) Although in the embodiments above, the refrigerant pipe 20 is connected as it is to the lower header 50, for example, the refrigerant pipe 20 may be formed in the form of a nozzle by making a refrigerant passage area of the lower connecting port 20a smaller than a flow-path area of the refrigerant pipe 20 or by similarly making a refrigerant passage area of the upper connecting port 19a smaller than a flow-path area of the refrigerant pipe 19.
(100) (6-13) Modification M
(101) Although in the embodiments above, the case in which the refrigerant pipe 20 is connected to only one end of the lower header 50 in the longitudinal direction is described, pipes that branch off from the refrigerant pipe 20 at a lower-return-space-52b-side portion of the other end of the lower header 50 may be connected to cause the refrigerant to flow in from both sides of the lower header 50 in the longitudinal direction and to circulate and flow.
(102) Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.
REFERENCE SIGNS LIST
(103) 1 air conditioner 2 outdoor unit 9 indoor unit 6 refrigerant circuit 11 outdoor heat exchanger (heat exchanger) 15 outdoor fan 19 refrigerant pipe 19a upper connecting port (inflow port) 20 refrigerant pipe 20a lower connecting port (inflow port) 30 fin-tube integrated member 31 heat transfer tube (circular tube) 31a˜c flat tube (heat transfer tube) 50 lower header (header) 51 lower header main body 50a˜h lower header (header) 52a lower inflow space (first space) 52b lower return space (second space) 53 lower circulation partition plate (circulation member) 53a˜c lower circulation partition plate (circulation member) 54 lower return opening (second communication port) 55 lower turn-around opening (first communication port) 56 stirring partition plate (third space member) 56a stirring partition plate (third space member) 56b stirring partition plate (third space member) 57a inflow-side communication port (third communication port) 57 inflow-side communication port (third communication port) 58 return-side communication port (third communication port) 58a return-side communication port (third communication port) 59 stirring chamber (third space) 59a stirring chamber (third space) 59b stirring chamber (third space) 60 upper header (header) 61 upper-header main body 62a upper return space (second space) 62b upper inflow space (first space) 63 upper circulation partition plate (circulation member) 64 upper return opening (second communication port) 65 upper turn-around opening (first communication port)
PATENT LITERATURE
(104) PTL 1: Japanese Unexamined Patent Application Publication No. 2015-068622
(105) PTL 2: Japanese Unexamined Patent Application Publication No. 2017-044428