Abstract
A filter device having a filter housing (14), in which a replaceable filter element (18) is accommodated, and having a filter head (26) for securing the filter housing (14) to a third component, such as a tank wall (10) of a storage tank, is characterized in that the filter housing (14) is mounted on the filter head (26) in an articulated manner by means of a bearing (28) providing more than one degree of freedom.
Claims
1. A filter device having a filter housing (14), in which a replaceable filter element (18) is accommodated, and having a filter head (26) for securing the filter housing (14) to a third component, such as a tank wall (10) of a storage tank, characterized in that the filter housing (14) is mounted on the filter head (26) in an articulated manner by means of a bearing (28) providing more than one degree of freedom.
2. The filter device according to claim 1, characterized in that, for forming the bearing (28), the filter head (26) is formed of two head parts (30, 32), of which one head part (30) is secured in a stationary manner to the third component (10) and the other head part (32) is swivel mounted in relation thereto.
3. The filter device according to claim 1, characterized in that, for forming the bearing (28), the swivel head part (32), which is connected to the filter housing (14), has a convexly extending bearing surface (34), which is guided in a concavely extending bearing surface (36) of the stationary head part (30), and in that the respective bearing surface (34, 36) is part of a shell (44, 42).
4. The filter device according to claim 1, characterized in that the stationarily bearing shell (42) radially encompasses the swivel bearing shell (44), and in that by means of a locking device (46), preferably having the form of a tongue-and-groove system (70, 72), the shells (42, 44) are secured against counter-rotation in the assembled state by form fit.
5. The filter device according to claim 1, characterized in that, viewed in the coaxial direction with respect to the longitudinal axis (48) of the non-swivel filter housing (14), the swiveling head part (32) has a dome (50), which is guided in a dome receiving (52) in the stationary head part (30).
6. The filter device according to claim 1, characterized in that the curvatures of the shells (42, 44) and the curvatures of the dome (50) and dome receiving (52) are selected in such a way that, for an angular offset of the filter housing (14), the assigned bearing surfaces, in contact with each other, can slide along each other without interference.
7. The filter device according to claim 1, characterized in that, in extension of the dome (50), viewed in the direction of the filter housing (14), in the swiveling head part (32) a bypass valve (56) is provided, the closing part (58) of which closes the opening (88) of an adjacently arranged end cap (22) of the filter housing (14) in the unactuated state.
8. The filter device according to claim 1, characterized in that the filter head (26) is formed in the manner of a flanged cover or threaded cover.
9. The filter device according to claim 1, characterized in that the filter housing (14) forms a structural unit with the filter element (18), wherein said structural unit has a locating device (96), which, in a basic position, can be inserted axially into a mounting device (98) of the swiveling head part (32), and in that, after a rotational motion has been performed from this basic position, the locating device (96) can be latched to the mounting device (98) in a latched position using a latching means (108).
10. The filter device according to claim 1, characterized in that the filter housing (14) encompasses the filter element (18) at a radial distance and is provided with housing openings (16) for the passage of fluid, and in that the interior (74) of the filter element (18), which is encompassed by a filter element material (20), is connected to the environment, preferably in the form of an interior of a tank (12), via an opening (90) at the end cap (24) of the filter element (18) opposite to the bypass valve (56) in a fluid-conveying manner.
Description
[0019] Below, the filter device according to the invention is explained in more detail based on an exemplary embodiment according to the drawing. In the figures, in general view, not to scale,
[0020] FIG. 1 shows, in the manner of a longitudinal section, the filter device according to the invention in the installed state on a tank wall of a fluid storage tank (not shown in more detail);
[0021] FIG. 2 shows, in the manner of a longitudinal section, the filter head secured to the wall in FIG. 1;
[0022] FIG. 3 shows, in the manner of a longitudinal section, the filter housing, in which the filter element inserted and which is connected to the filter head in FIG. 1;
[0023] FIGS. 4 and 5 show a perspective bottom view of the filter head shown in FIGS. 1 and 2 and of this filter head, which is designed as a flanged cover, as a threaded cover;
[0024] FIGS. 6 and 7 show the filter device according to FIG. 1 without an angular offset and with an angular offset, respectively.
[0025] With reference to the individual figures, the filter device according to the invention is explained using the example of a filter, in particular a return flow filter, intended for the installation in a tank (not shown), wherein the upper tank wall 10 and the interior of this tank 12 are shown, which is to be used as a fluid supply tank for a hydraulic supply circuit (not shown). The filter device has a filter housing 14, which is provided with fluid passage points 16 (see FIG. 3). A replaceable filter element 18, the element material of which extends between an upper and a lower end cap 22 and 24, respectively, is accommodated within the filter housing 14. The filter housing 14, which serves as an outflow pipe, has the form of a thin-walled hollow cylinder and encompasses the element material 20 of the filter element 18 at a predeterminable radial spacing.
[0026] The filter housing 14 is detachably attached to a filter head 26, as shown enlarged in a sectional view in FIG. 2. The filter head 26 shown in FIG. 2 permits to swivel mount the filter housing 14 in an articulated manner by means of a bearing 28 providing more than one degree of freedom. To form the bearing 28, the filter head 26 has two head parts 30, 32, of which one head part 30 is secured in a stationary manner to the third component in the form of the tank wall 10 and the other head part 32, in contrast, is swivel mounted in the stationary head part 30. For this purpose, the swiveling head part 32 has a convexly extending bearing surface 34 at the circumference, wherein said bearing surface 34 is guided in a correspondingly extending concave bearing surface 36 of the stationary head part 30. The bearing surface 36 referred to as stationary, is also continuously arranged on the inside of the stationary head part 30 as a circumferential surface. In the present exemplary embodiment, the stationary bearing surface 36, viewed in the axial direction, extends over the moving convex bearing surface 34 such that during a swivel motion for the purpose of compensating for an angular offset about the swivel axis 38 perpendicular to the image plane, the bearing surfaces 34, 36 remain in engagement with each other in any case, wherein, viewed in the direction of FIG. 2, a circumferential limit for the swivel motion is provided as a stop surface 40 on the inside of the stationary head part 30. In this way, the two head parts 30, 32 create a kind of ball joint with a predefinable swivel motion for the inner head part 32.
[0027] Said bearing surfaces 34 and 36 are each part of a shell or shell body 42 and 44, respectively. Preferably, the two head parts 30, 32 are made of a plastic material, such as PA (6) or PA (66). The two head parts 30, 32 are each integrally obtained from the respective plastic materials preferably by injection molding. However, it is also possible to manufacture the shells from individual segments and join them in a vertical design (not shown) by bonding or welding. The stationary arranged bearing shell 42 radially encompasses the swivel bearing shell 44, wherein by means of a locking device 46, preferably in the form of a tongue-and-groove system, the shells 42, 44 are secured against radial counter rotation in the assembled state by form fit.
[0028] Furthermore, in the coaxial direction to the longitudinal axis 48 of the filter device in the non-swiveled state, the swiveling head part 32 has a dome 50 on its top face, which is guided in a dome receiving 52 in the stationary head part 30 without spacing. The dome 50, formed as a curved surface of a spherical section or as a flat dome, opens out at the foot end into the top face 54 of the swivel head part 32, and this top face 54, viewed in the direction of FIG. 2, slopes outwards starting from the longitudinal axis 48 and opens out at the edge in the transition to the convex bearing surface 34, wherein the edge formed in this way forms the counterpart for the circumferential stop surface 40. Preferably, the curvatures of the two shells 42 and 44 and the curvatures of the dom 50 and the dom receiving 52 are formed equally, such that the assignable bearing surfaces can slide on each other without inhibition during a swiveling process about the swivel axis 38.
[0029] As viewed in the extension of the dome 50 in the direction of the filter housing 14, in the swivel head part a bypass valve 56 is arranged, the plate-shaped closing part 58 of which is held in the closed position under the action of a compression spring 60. Furthermore, the stationary head part 30 has a projecting abutment edge 62, which, when placed on the top side of the tank wall 10 (see FIG. 1), permits the filter head 26 to be secured on the top side of the tank wall 10, wherein locating screws, which are not shown in greater detail, extend through the abutment rim 62 at predeterminable penetration points 64 and in that way permit the screw connections to be secured. Further, hinged to the top side 54 of the stationary head portion 30 is a swivel handling bracket 66, as shown particularly in FIG. 7, which permits to remove the filter device from the third component, particularly in the form of the fluid storage tank. When not in use, the handling bracket 66, shown in FIG. 7 in high position, can be swiveled back to lie flat on the top side 54 of the filter head 26 in the non-use position. As further shown in FIGS. 4, 5, two diametrically opposed insertion slots 68 are provided on the outer circumference of the stationary head portion 30 to help facilitate the latching of the swivel head portion 32 into the stationary head portion 30.
[0030] As FIGS. 4, 5 further show, the stationary head part 30 has on its inside, at four points diametrically opposite to one another with respect to the longitudinal axis 48, four projecting double bars 70, which engage as so-called springs with assignable grooves 72, which, on the underside of the swivel shell body 44, interrupt the course of latter's wall, wherein the double bars 70, designed as springs of a spring-groove system, engage with the respective groove 72 in a precisely fitting manner. In this way, the two shell bodies 42, 44 are secured against radial rotation by form fit in the assembled state as shown in FIG. 4.
[0031] The filter housing 14 with the filter element 18, shown in particular in FIG. 3, has for the latter a pleated element material 20, which is formed in the shape of a hollow cylinder and encompasses an inner filter cavity 74 at its inside. Furthermore, a support tube 76, which is composed of individual interconnected tube segments 78, supports the filter medium or element material 20 on its outside. The support tube 76 stabilizes the element material 20 externally and is formed of a fluid-permeable grid structure for the individual tube segments 78. Clip or latching connections 80 are used to interconnect the individual tube segments 78 at their adjacent ends, wherein said clip or latching connections 80 have radially projecting bars 82, on which the filter housing 14 or the outflow tube can be supported in a pressure-stable manner on its inside. Furthermore, the free upper end of the support tube 76 and its lower end are connected to the upper end cap 22 and to the lower end cap 24, respectively, each via a clip or latching connection 84, such that the two adjacently opposite end caps 22, 24 are held at a defined distance from each other via the support tube 76 and form a secured overall structure with each other. The two end caps 22, 24 each have a groove-like peripheral rim 86, into which the thin-walled filter housing 14 is inserted at the end with axial play relative to the upper end cap 22 and is likewise secured to the support tube 76 in this way. Furthermore, both the upper end cap 22 and the lower end cap 24 each have a passage in the form of passage opening 88 and 90, respectively, wherein the upper passage opening 88 is closed by the closing part 58 of the bypass valve 56 during normal filtration operation, whereas the lower passage opening 90, possibly placed on an attachment neck (not shown) in the tank, establishes the fluid-conveying connection between the filter cavity 74 and the interior of the tank 12.
[0032] Furthermore, the upper end cap 22 has individual fluid passages 92 on the circumference, which, when the bypass valve 56 is actuated and the closing part 58 is thus lifted off, allow for the direct connection between the filter cavity 74 via the fluid passages 92 to the inside 94 of the filter housing 14 against the action of the compression spring 60, wherein said inside 94 forms a fluid space resulting from the radial spacing between the filter housing 14 and the support tube 76 in conjunction with the element material 20. The upper end cap 22 comprises a locating device 96 that interacts with a receiving device 98 located in the interior 100 of the filter head 26, for positionally retaining the filter housing 14 and the filter element 18 in the installed functional position. The locating device 96 has, in particular three, locating bars 102, only two of which are shown in FIG. 3, and which, as viewed in the direction of FIG. 3, extend upwards away from the circular disk-shaped upper end cap 22, offset from each other by 120° in the vicinity of the peripheral rim, which delimits the encompassing space 86 outwards. In this respect, the locating device 96 is an integral part of the upper end cap 22. In an arrangement corresponding to the locating bars 102, the receiving device 98 has according guide parts 104 with guideways for the locating bars 102. These guide parts 104 are preferably an integral part of the swivel head part 32 and are arranged on the inside thereof (see FIG. 2).
[0033] The process of installing a filter housing 14 is performed in stages, wherein in a first stage the upper end cap 22 is inserted into the interior 100 in an axial motion. Insertion is performed with the filter element 14 in a rotational position, in which the locating bars 102 are each aligned with a respective insertion space 106, which are free spaces (cf. FIG. 4) in the interior 100 offset from one another by 120°. The filter housing 14 is then rotated out of the installation space 106 in two further stages until a latched position is reached, wherein the individual locating bars 102 are guided by guideways along the guide parts 104 in the cover 26 during this rotational motion. The axial insertion motion and the subsequent rotational motion can take place against the spring force of the compression spring 60 of the bypass valve 56 to achieve a preload in the latched position in this way. Ultimately, in the latched position, the projection-like latching parts 108 arranged at the ends of the locating bars 102 in a spring-elastic manner extend beyond the respective assignable free end rim of the guide parts 104 arranged on the cover end, to then secure the filter housing 14 together with its replaceable filter element 18 on the filter head 26 in this way, both in the axial and in the radial direction. In view of the complexity of this solution, reference is made to the post-published DE 10 2019 005 323.0 with regard to the details of the structural design of the latching mechanism presented above.
[0034] The embodiment according to FIG. 5 is only modified from the solution according to FIG. 4 in that, instead of a flange plate, this filter head 26 is designed as a threaded cover part, enabling the filter device to be secured to a third component, such as a tank wall 10, which is provided with a female thread via a flange part not shown in greater detail, wherein said female thread permits the filter head 26 according to FIG. 5 to be screwed in via its male thread 110. Otherwise, the design is identical to the solution according to FIG. 4 and the previous explanations also apply to the cover solution according to FIG. 5.
[0035] As shown in particular in FIGS. 6 and 7, which relate on the one hand to an installation situation without angular offset and on the other hand with angular offset, the filter housing 14 with filter element 18 can be held in axial alignment with the bypass valve 56 via the swivel bearing in the filter head 26, irrespective of the installation situation relating to unequal tank wall configurations, always ensuring the functionally reliable use of the filter device as a whole. The swivel mount referred to permits swivel motions in all three spatial directions, wherein, as the illustration according to FIG. 7 shows, a further swivel limitation is also formed by the lower peripheral rim 112 of the upper end cap 22, which then abuts the underside of the convex-shaped shell 42 of the stationary head part 30 in the maximum swiveling deflection. To this end, a type of swivel cone is specified for the possible swivel motions of the filter housing 14, wherein the maximum opening cone of said swivel cone is defined by the stop limit between the two head parts 30, 32 and/or between the filter housing 14 and the stationary head part 30.
