CONSTRUCTION AND METHOD FOR GENERATING A CONSTRUCTION
20220333377 · 2022-10-20
Inventors
Cpc classification
E06B5/16
FIXED CONSTRUCTIONS
F21V33/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B2/8635
FIXED CONSTRUCTIONS
B01D2253/304
PERFORMING OPERATIONS; TRANSPORTING
International classification
E06B5/16
FIXED CONSTRUCTIONS
F21V33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Structures, particularly wall and/or pillar structure, comprising a supporting portion and a covering portion for covering the supporting portion, the supporting portion being provided by solid material pieces and at least one string for jamming at least some of the solid material pieces, wherein the covering portion comprises at least one covering device and wherein the string and the covering device are attached to each other.
Claims
1.-67. (canceled)
68. A structure, comprising a supporting portion (12) and a covering portion (14) for covering the supporting portion (12), the supporting portion (12) being provided by solid material pieces (16) and at least one string (18) for jamming at least some of the solid material pieces (16), wherein the covering portion (14) comprises at least one covering device (20) and wherein the string (18) and the covering device (20) are attached to each other.
69. The structure according to claim 68, wherein the structure is a wall or a pillar.
70. The structure according to claim 68, wherein the covering portion (14) is arranged around the supporting portion (12) and/or on a plurality of sides of the supporting portion (12), and/or wherein the covering portion (14) provides a cast for the supporting portion (14).
71. The structure according to claim 70, wherein the covering portion is arranged on vertically extending sides of the supporting portion.
72. The structure according to claim 70, wherein the covering portion provides a cast for a compound of the solid material pieces and the string of the supporting portion.
73. The structure according to claim 68, wherein the at least one covering device (20) is made from a different material and/or has a different optical appearance than at least some of the solid material pieces (16) of the supporting structure (12) and/or wherein the at least one covering device (20) has a larger size than the average solid material piece (16) of the supporting structure (12) and/or wherein the at least one covering device (20) has a higher surface quality and/or smoothness than the solid material pieces (16) of the supporting portion (12).
74. The structure according to claim 68, wherein the string (18) is at least section wise laid within and/or throughout the supporting portion (12) and/or between the solid material pieces (16) and/or loosely laid and/or at least section wise tightened for increasing a jamming effect, and/or wherein the string (18) is arranged in a pattern alternatingly running between a central area (22) of the supporting portion (12) and different covering devices (20) and/or in that the string (18) is at least section wise laid within and/or throughout the supporting portion (12) in a non-linear fashion and/or at least section wise in a curved fashion and/or bended or curved at least section wise around the solid material pieces (16) and/or in that the string (18) is flexible and/or limp in a non-tensioned state and/or wherein the string (18) remains at least section wise curved and/or bended in a tensioned state in order to provide a jamming effect.
75. The structure according to claim 68, wherein the solid material pieces (16) are compressed and/or stamped against the covering portion (14) and/or against the at least one covering device (20) and/or while being held and/or limited by the at least one covering device (20) and/or wherein the covering portion (14) allows shifting and/or movements of the solid material pieces (16) and/or in that the covering portion (14) and/or the at least one covering device (20) is fixed and/or held by the supporting portion (12) by the compressed and/or stamped and/or jammed solid material pieces (16) and/or by the string (18) and/or by a compound made of the solid material pieces (16) and the string (18).
76. The structure according to claim 68, wherein the attachment between the string (18) and the at least one covering device (20) is provided via a form fit and/or non-positive connection and/or via an adhesive and/or in that the at least one covering device (20) comprises at least one outer component (28) or a plurality of outer components (28) and at least an attachment element (30; 60) and/or attachment portion for the attachment with the string (18), wherein the outer component comprises a visible side (24) facing away from the supporting portion (12) and/or a functional side (26) facing the supporting portion (12), the attachment element (30) and/or attachment portion being arranged on the functional side (26).
77. The structure according to claim 68, wherein the at least one covering device (20) comprises an identification device (34) arranged on an attachment element (30) and/or attachment portion, wherein the identification device (34) is configured as flat platform and/or for detection by a sensor or visible for a human and/or configured with a position and/or orientation marker and/or a data code or device ID.
78. The structure according to claim 68, wherein the supporting portion (12) and/or the covering portion (14) comprise basalt material and/or dunite or olivine material and/or in that a plurality of solid material pieces (16) of the supporting portion (12) and/or covering devices (20) of the covering portion (14) are made of basalt rock and/or dunite or olivine material and/or covered by basalt material and/or dunite or olivine material and/or exposed to air and/or wherein the basalt material and/or dunite or olivine material is exposed to weathering and/or configured for weathering and removing carbon dioxide from the atmosphere.
79. The structure according to claim 68, wherein at least some of the solid material pieces (16) and/or covering devices (20) of the covering portion (14) are covered with powder of basalt rock and/or dunite or olivine material and/or microparticles of basalt rock and/or dunite or olivine material are exposed to the atmosphere for enhanced weathering.
80. The structure according to claim 78, wherein the basalt powder and/or dunite or olivine powder has a grain size of more than 5 micrometers.
81. The structure according to claim 80, wherein the basalt powder and/or dunite or olivine powder has a grain size of less than 50 micrometers.
82. The structure according to claim 78, wherein the basalt powder and/or dunite or olivine material may be attached to the solid material pieces (16) and/or the covering devices (20) of the covering portion (14) by a slurry and/or a gel and/or a glue material and/or in that the slurry and/or gel and/or glue material is permeable for air and/or configured for dissolving in a timeframe between 6 months and 18 months.
83. The structure according to claim 68, wherein a basalt powder or dunite or olivine powder material is formed to particles of a size of at least 0.5 mm and/less than 10 mm and these particles are arranged within the supporting portion (12) and/or the covering portion (14).
84. The structure according to claim 68, wherein the supporting portion (12) and/or the covering portion (14) and/or the top cover portion (46) comprises at least one pipe, filling opening and/or tank for filling rock particles, and/or a slurry and/or gel and/or glue material with rock material, more preferably for filling rock particles from basalt and/or dunite and/or olivine and/or in that the at least one pipe, filling opening and/or tank is/are configured for filling rock particles at an upper portion of the supporting portion (12) and/or the covering portion (14) and/or the top cover portion (46) and/or for distributing the rock particles throughout the supporting portion (12) and/or the covering portion (14) by a stream of liquid, preferably water.
85. A covering device (20) for the structure according to claim 68, comprising at least one outer component (28) or a plurality of outer components (28) and at least an attachment element (60) and/or attachment portion for the attachment with a string (18), the attachment element (60) and/or attachment portion being configured as and/or comprising a screw (62) being screwed into the outer component (28), and wherein the attachment element (60) and/or attachment portion comprises a disc (74) for engagement by a string (18), wherein the disc (74) is arranged on the shaft (64) of the screw (62) and comprises a plurality of teeth (76) arranged on the outer circumference of the disc (74), wherein the teeth (76) are configured for engagement and/or locking and/or trapping engagement with a string (18).
86. A method for generating the structure according to claim 68, the method comprising the steps of: providing the covering portion (14) with the at least one covering device (20), providing the supporting portion (12) by placing a compound of the solid material pieces (16) and the at least one string (18) adjacent to the at least one covering device, and attaching the string (18) to the at least one covering device (20).
Description
[0095] The features and advantages of the various embodiments of the present invention will, in the following, be described with reference to the Figures.
[0096]
[0097]
[0098]
[0099]
[0100]
[0101]
[0102]
[0103]
[0104]
[0105]
[0106]
[0107] The construction 10 comprises a supporting portion 12 and a covering portion 14 for covering the supporting portion 12. The supporting portion 12 may be provided by solid material pieces 16 and at least one string 18 for jamming at least some of the solid material pieces 16. The covering portion 14 comprises at least one covering device 20, preferably a plurality of covering devices 20. The string 18 and the covering devices 20 are attached to each other, which is described in more detail below.
[0108] The covering portion 14 is arranged around the supporting portion 12 on a plurality of sides of the supporting portion 12. In particular, the covering portion is arranged around the supporting portion 12 on vertically extending sides. The covering portion 14 may provide a cast for the supporting portion 12, particularly a cast for a compound of the solid material pieces 16 and the string 18 of the supporting portion 12.
[0109] It may be comprehended from
[0110] As may further be comprehended from
[0111] The solid material pieces 16 of the supporting portion 12 may be compressed and/or stamped against the covering portion 14 and/or against the covering devices 20 and/or while being held and/or limited by the covering devices 20. At the same time, the covering portion 14 may allow shifting and/or movements of the solid material pieces 16. Furthermore, the covering portion 14 and/or the covering devices 20 may be fixed and/or held by the supporting portion 12, preferably by the compressed and/or stamped and/or jammed solid material pieces 16 and/or by the string 18, particularly by a compound made of the solid material pieces 16 and the string 18.
[0112] The covering devices 20 may be made of and/or comprise a stone and/or glass and/or metal material. As may be comprehended in more detail from
[0113] The attachment between the string 18 and the at least one covering device 20 may be provided via a form fit and/or non-positive connection and/or via an adhesive. In the example of
[0114] As indicated in
[0115] In the embodiments of
[0116] In case a covering device 20 for a corner or an edge comprises several outer components 28, the latter may be reduced in weight and/or size, for example, by cutting and/or by more than 20%, more than 30%, more than 40%, more than 50%, more than 60%, or more than 70% of their weight or size. In this way, such a covering device 20 with several outer components 28 may have the same weight as a covering device 20 with only one outer component 28.
[0117] As may furthermore be comprehended from
[0118] Furthermore, the at least one covering device 20 may comprise a shielding element 36 arranged on a functional side 26 facing the supporting portion 12. The shielding element 36 may be configured for maintaining a distance between the solid material pieces 16 of the supporting portion 12 and an outer component 28 of the covering device 20. The shielding element 36 may be arranged and/or fixed on the attachment element 30 of the covering device 20.
[0119] At least one illuminant 38, preferably a plurality of illuminants 38 and/or a light chain, may be arranged in a free space between the supporting portion 12 and a visible side 24 of the covering portion 14 , preferably in a free space between the shielding element 36 and the outer component 28 of the covering device 20. Two adjacent covering devices 20 may be arranged at a distance from each other and/or a gap may be provided between two adjacent covering devices, such that light from the illuminant 38 may shine through said gaps.
[0120] Now referring to the embodiment in
[0121] It may furthermore be comprehended from
[0122] According to the embodiment in
[0123] As may be seen from
[0124] A mirror 54 may be installed on top of the supporting portion 12 and/or on top of the top cover portion 46 and/or on top of a light source 50, preferably for reflecting light into the supporting portion 12. The mirror 54 may have overhanging portions 56, preferably for reflecting light into the supporting portion 12 along an inner optical path 52 and/or for reflecting light onto the covering portion 14 from the outside, particularly along a light path 58 extending at least section wise outside the covering portion 14.
[0125]
[0126] According to step 200 in
[0127] In step 400 shown in the diagram of
[0128] In a preferred solution, the respective string 18 may be hooked into the attachment element 30 shown in
[0129] This is repeated with the next covering device 20. In a preferred solution, it may be any other covering device 20, but not a covering device 20 directly adjacent to one that has been connected before. After all covering devices 20 are connected to the string 18, the string 18 is laid to the centre region 22. Preferably, the string 18 is not cut off, but held in a waiting position above the intended layer.
[0130] According to step 500, a layer of solid material pieces 16 is being placed above the string 18. In a preferred solution, stones with edges and size of 6 mm to 12 mm are filled in, until about 50% to 90%, preferably 80%, of the string 18 becomes hidden. Preferably, solid material pieces 16 are placed behind every covering device 20, without pushing the string 18 straight downwards. Instead, the string 18 shall continue to be directed towards the centre region 22.
[0131] According to step 600, the compound of string 18 and solid material pieces 16 is stamped to reduce its packaging size and for the string 18 to be held tight by the solid material pieces. This stamping also increases the jamming effect. A hitting surface of an appropriate stamping tool may preferably be flat and the stamping force may be applied to the entire area to be stamped at the same time.
[0132] The applied stamping force might have displaced some of the covering devices 20. According to step 700, such covering devices 20 may be repositioned by pushing them back to the assigned position.
[0133] In step 800 it is checked whether or not the last layer has been generated, and if not, the procedure is being repeated for the next intended layer. In case the last layer has been generated the process is terminated in step 900.
[0134] In a preferred embodiment, step 400 is being extended by more sub-steps. Before the string 18 is laid out, a chain of lights may be laid out along the functional side 26 of the covering devices 20, see
[0135] In a preferred solution, the covering devices 20 are sorted according to different parameters, such as the form. The form of neighbouring covering devices 20 may match in order to minimize the gap in between. However, gaps can also be applied as a design feature. For example, if illuminated, gaps can become a main design element. To control the form of the gap, it may be necessary to choose the right covering devices 20 from a pool of sorted and/or digitalized covering devices 20. As the covering devices 20 may create a grid of gaps, almost every shape could be illuminated if the right lights would be activated.
[0136] It would be a favourable to apply covering devices 20 with a certain degree of transparency or translucence, so they can become illuminated. In that case, the covering devices would need to be sorted according to their transparency or translucence and shining effects. The centre of mass of a covering device 20 may be another sorting criteria. As the covering devices 20 are laid out loosely on top of covering devices 20, there is a risk of dropping off. Spherical stones may have the highest probability to drop, whereas flat stones have a lower probability and long and flat stones have a much lower probability to drop. So, if it is intended to build a wall structure with overhanging wall segments then long and flat stones should be chosen for these segments. Thus, each layer would be slightly overhanging towards the layer below and the surface stones could still be laid loosely, before connected to the string 18.
[0137] The jamming effect may stabilize against induced pressure from top, but not so much from force applied from sides. To secure the construction 10 against forces induced from a side it may be possible to integrate rigid and/or fixed elements—not shown here—to the construction 10. These could be already existing elements from an old wall or fence or it could be a pile or post which is tied to and/or embedded in the ground or soil. In a preferred solution, such rigid and/or fixed elements may be equipped with connection areas for the string 18, for example hooks. The rigid and/or fixed element may then be enclosed by the supporting portion 12 during the build process. The string 18 may be laid around the rigid or fixed element from all sides is connected to the rigid or fixed element and therefore fixed. To make sure, that the jamming effect of the compound is not being impaired by rigid or fixed elements, the elements should be enclosed everywhere by the compound of the supporting portion 12 with a thickness of at least ten solid material pieces or stones of the compound.
[0138] In a preferred solution, a segment of the construction can be used as a fireplace. A typical disadvantage of fireplaces is that solid burning material is laid out mainly horizontally. But the users are sitting aside of the fireplace and therefore the largest surface of the burning material not being presented to the user. While this might be of minor importance during a burning phase with high flames, it becomes relevant in the long lasting glowing phase of the burning material. To present the glowing material vertically to the user and to send out most of the heat radiation directly to the user, it is required to fix the burning material vertically. To achieve that, the compound material of the supporting portion may be provided not from stones but from charcoal and iron wire as a string. Through this, charcoal pieces can be fixed vertically. In a preferred solution, an iron frame which may comprise a door and a heat resistant window may be mounted in front of the charcoal. The glass may have a distance of 20 mm to the charcoal. Through this, smoke may leave the space between coal and glass by the chimney effect to above and the glass becomes hot enough for smoke residues to dissolve and vanish.
[0139]
[0140] The screw 62 may comprise a shaft 64 and a screw head 66 attached to the shaft 64. The shaft 64 may comprise a protrusion 68, particularly a radial protrusion, being arranged at a distance from the screw head 66 in a longitudinal direction of the shaft 64, wherein the shaft 64 and/or the protrusion 68 and/or the screw head 66 may provide a gripping portion for a robot and/or gripping device.
[0141] The screw head 66 may be provided with insertion chamfers 70 and/or the protrusion 68 may be provided with insertion chamfers 70, wherein insertion chamfers 70 and 72 face each other in the longitudinal direction of the shaft 64. The insertion chamfers 70 and 72 may be provided for accurate and/or facilitated gripping and alignment of the covering device 20 by a robot or gripping device.
[0142] Furthermore, the attachment element 60 may comprise a disc 74 for engagement by the string 18.
[0143] As shown in
[0144] The disc 74 may be arranged on the shaft 64 of a screw 62, preferably at distance from the outer component 28 and/or between the outer component 28 and the screw head 66 and/or between the outer component 28 and the protrusion 68. The string 18 may thus slide into a gap between the outer component 28 and the disc 74, and when pulled due to a jamming or compressing procedure, may be engaged with teeth 76 of the disc 74 with sufficiently high probability.
[0145]
[0146] The horizontally extending supporting elements 82 may be provided by a weather-proof upper portion and a dissolving or degradable lower portion, the dissolving or degradable lower portion being configured for the development of cavities below the supporting elements 82 for improved weight load transferral to the double rod mat 80.
[0147] The double rod mat 80 of the fence 78 may be attached to the top cover portion 46 for transferring a weight load via the top cover portion 46 to the covering portion 14, in particular to vertical sides of the cover portion 14.
[0148] For building a construction 10 according to the embodiment in
[0149] To hold the double rod mat 80 in the new position, an additional, non-permanent device (not shown here) may be applied to lock the double rod mat 80 in its elevated position. Such device can be any device which is suitable to unlock, after the construction is finalized, such as a cardboard base below the fence 78 or double rod mat 80, which dissolves when watered.
[0150] The clamping elements of the fence 78 remain loose to not enable linear motion of the double rod mat 80 in the vertical direction, but still locking it to the respective pile in the horizontal directions. Horizontal supporting elements 82 are now being attached to the fence double rod mat 80. When the construction 10 is being built, a considerable part of the weight of the supporting portion 12, respectively the solid material pieces 16, is loaded on the horizontal supporting elements 82.
[0151] As mentioned above, the horizontally extending supporting elements 82 consist of a solid part on the upper side and a non-permanent part on the lower side. The non-permanent part may dissolve after the construction is finished. They may also consist of cardboard or other material, which dissolves entirely when watered. The function of the non-permanent material is to prevent the solid material pieces 16 to allocate the space on the lower side of horizontal supporting elements 82.
[0152] The function of the horizontal supporting elements 82 is to carry the weight load of the supporting portion 12 as soon as all non-permanent elements dissolve, or at least a high portion of that load, e.g. 50% or 70% or 80%. The force of that static load is then passed to the double rod mat 80. The double rod mat 80 is permanently attached to the top cover portion 46. Consequently, top cover portion 46 is loaded with the weight and passes that weight directly to the outer covering portion 14, that is, the side part of the covering portion 14.
[0153] The covering devices 20 are thus being loaded at least with part of the weight of the supporting portion 12. Therefore, the covering devices 20 in the upper rows are locked by the weight load of the supporting portion 12, as soon as all non-permanent elements or portions dissolve and the construction 10 settles to an enduring and final solid state.
[0154] In a preferred solution as also shown in
[0155] The furrow 84 may comprise stamped solid material pieces 86, and optionally also a solid foundation element 88. The solid foundation element 88 may be embedded in the solid material pieces 86 and may be provided as a curbside or a plastic element.
[0156] In order to prevent drainage water flowing through the solid material pieces 16 from entering the ground between the two furrows 84, a drip pan 90 may be applied below the supporting portion 12 for catching the water and other residues.