HEAT PIPE AND METHOD TO EMBED A HEAT PIPE IN A PRODUCT
20170167799 ยท 2017-06-15
Inventors
- Jonathan Silvano de Sousa (Wien, AT)
- Bernhard Reitmaier (Moederbrugg, AT)
- Michael Polic (Leoben, AT)
- Gerhard Maringer (Knittelfeld, AT)
Cpc classification
F28D15/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat pipe (10) for cooling an electronic device, especially a component carrier (100), that comprises a central section (13) with a cavity (12) filled with a heat transfer fluid (20). In longitudinal direction (11) of the heat pipe (10) directly connected with the central section (13) are a first end section (14) on a first end of the central section and a second end section (15) on the opposite second end of the central section, wherein the first end section and the second end section each comprise a landing structure (17) with a surface length (SL, SL.sub.1, SL.sub.2) and a surface width (SW, SW.sub.1, SW.sub.2) and wherein each landing structure is thermoconductively coupled with the central section of the heat pipe. A component carrier comprising at least one heat pipe for cooling it, and a method for producing the component carrier are also provided.
Claims
1. A heat pipe (10) for cooling an electronic device, especially a component carrier (100), comprising: a central section (13) with a cavity (12) filled with a heat transfer fluid (20), wherein in a longitudinal direction (11) of the heat pipe (10) directly connected with the central section (13) are a first end section (14) on a first end of the central section (13) and a second end section (15) on the opposite second end of the central section (13), wherein the first end section (14) and the second end section (15) each comprise a landing structure (17) with a surface length (SL, SL.sub.1 , SL.sub.2) and a surface width (SW, SW.sub.1 , SW.sub.2) and wherein each landing structure (17) is thermoconductively coupled with the central section (13) of the heat pipe (10).
2. The heat pipe (10) of claim 1, wherein at least one landing structure (17) is directly connected and thermoconductively coupled with the central section (13).
3. The heat pipe (10) of claim 1, wherein the at least one landing structure (17) adjoins and/or laterally protrudes along at least one longitudinal segment of the central section (13) and/or first end section (14) and/or second end section (15).
4. The heat pipe (10) of claim 1, wherein at least one landing structure (17) is electrically coupled with the central section (13) of the heat pipe (10).
5. The heat pipe (10) of claim 1, wherein the first end section (14) and/or the second end section (15) is or are, respectively, firmly bonded with the central section (13).
6. The heat pipe (10) of claim 1, wherein the central section (13) and/or the first end section (14) and/or the second end section (15) has or have, respectively, a cylindrical profile (16) with an outer diameter (D) of the heat pipe (10).
7. The heat pipe (10) of claim 1, wherein the first end section (14) and/or the second end section (15) is or are, respectively, made of a solid metal, preferably made of a solid copper or solid copper alloy.
8. The heat pipe (10) of claim 1, wherein the first end section (14) and/or the second end section (15) is or are, respectively, flattened, wherein the height (h) of the flattened landing structure (17) is smaller than the total height (H) or diameter (D) of the central section (13) of the heat pipe (10) and wherein the surface width (SW, SW.sub.1, SW.sub.2) of the flattened landing structure (17) is greater than the total height (H) or diameter (D) of the central section (13) of the heat pipe (10).
9. A component carrier (100) comprising at least one heat pipe (10) according to claim 1, wherein the at least one heat pipe (10) is embedded within at least one inner layer (111, 112, 113) of the component carrier (100), which at least one inner layer (111, 112, 113) is arranged between outside surface layers (110) forming the outside surface of the component carrier (100), and wherein each landing structure (17) of the embedded heat pipe (10) is thermoconductively coupled (A.sub.1, A.sub.2, A.sub.3) by means of at least one thermal via (30) to at least one outside surface of an outside surface layer (110) of the component carrier (100).
10. The component carrier (100) of claim 9, wherein at least one thermal via (30) contacts a landing structure (17) on its surface or ends within the landing structure (17) or passes through the landing structure (17).
11. The component carrier (100) of claim 9, wherein each landing structure (17) is electrically coupled and/or galvanically coupled by means of at least one thermal via (30) to at least one outside surface of an outside surface layer (110).
12. The component carrier (100) of claim 9, further comprising at least one heat-dissipating component (120, 130) and at least one heat-releasing component (125, 36), wherein the at least one heat-dissipating component (120) is mounted on an outside surface layer (110) or is embedded (130) within at least one inner layer (111, 112, 113) and contacted directly or by means of at least one thermal via (30) to a landing structure (17) of the first end section (14) and/or the central section (13) and/or the second end section (15) of the embedded heat pipe (10) and wherein a landing structure (17) of the first end section (14) and/or central section (13) and/or second end section (15) of the heat pipe (10) is contacted directly or by means of at least one thermal via (30) to the at least one heat-releasing component (125, 36) which is mounted on an outside surface layer (110) or embedded within at least one inner layer (111, 112, 113).
13. The component carrier (100) of claim 12, wherein the at least one heat-dissipating component (120, 130) is contacted directly or by means of at least one thermal via (30) to a landing structure (17) of the central section (13) of the embedded heat pipe (10) and wherein heat releasing components (125, 36) are contacted by means of thermal vias (30) to landing structures (17) of the first end section (14) and/or second end section (15) of the heat pipe (10).
14. A method for producing a component carrier (100) with at least one embedded heat pipe (10), comprising the following steps: aproviding at least one heat pipe (10) of claim 1; and alternatively bproviding at least one inner layer (111) to position thereupon said at least one heat pipe (10); cembedding said at least one heat pipe (10) by positioning at least one further inner layer (112) flanking the at least one heat pipe (10) and forming a recess in the shape of the outer contour of the at least one heat pipe (10); or bproviding at least one inner layer (112) with a recess in the shape of the outer contour of the said at least one heat pipe (10); cembedding the at least one heat pipe (10) within the recess; and furthermore doptionally attaching at least one further inner layer (111, 113) to cover the recess with the at least one embedded heat pipe (10); eattaching outside surface layers (110) on the recess or on the outsides of the already attached further inner layers (111, 113) covering the cavity with the at least one embedded heat pipe (10); flaminating the at least one inner layer (111, 112, 113) with the at least one embedded heat pipe (10) and the attached outside surface layers (110) to receive a first semi-finished product; garranging (150) at least one opening hole (155) from an outside surface of at least one outside surface layer (110) to contact each landing structure (17) of the at least one embedded heat pipe (10); and hconnecting the outside surface layers (110) with the landing structures (17) by means of thermal vias (30) that are arranged in at least one opening hole (155).
15. The method of claim 14, wherein opening holes (155) from at least one outside surface layer (110) to contact each landing structure (17) of the said at least one embedded heat pipe (10) are manufactured via contact deep milling wherein the at least one embedded heat pipe (10) is connected to an electrical circuit (140) which is closed when a drilling device (150) enters in contact with the embedded heat pipe (10) to stop the drilling device (150).
Description
[0070] Other objects, advantages and novel features of the present invention will become more apparent from the following detailed description when taken in conjunction with the accompanying schematic drawings:
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[0087] Hitting this structure of the heat pipe 10 for instance with a laser drillerwhich laser driller is not depictedis difficult since the projected surface area of the heat pipe 10 seen from an outside surface layer 110 area of the printed circuit board 100 is small. Thus several thermal vias 30 will inevitably not be contacted and simply miss the surface of the heat pipe 10 in the manufacturing process.
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[0094] The flattened part of the landing structures 17 can be produced during the manufacturing process of the heat pipe 10 simply by pressing the copper cylinder and welding the parts after enclosing the heat transfer fluid 20, for example water. Alternatively the landing structures 17 can also be bonded to the structure of the heat pipe 10 after the manufacturing process or even be inserted in the PCB during the manufacturing process. For example the landing structures 17 can also be made by attaching thermal conductive inlays like copper inlays to the end sections of the heat pipe 10 as well.
[0095] In direction of the longitudinal axis 11 on the opposite end of the heat pipe 10 the second electronic component 125 is arranged on the bottom outside surface layer 110 of the intermediate printed circuit board 100. The bottom outside surface layer 110 is arranged on the opposite outside surface of the intermediate printed circuit board 100 in respect to the top outside surface layer 110. The second electronic component 125 which is a heat releasing component 125 is here contacted with thermal vias 30 to the landing structure 17 of the second end section 15 of the heat pipe 10. These thermal vias 30 are carried out as plated through holes 34. To cool the heat-dissipating electronic component 120 a heat input A.sub.1 that is schematically indicated as arrow A.sub.1 is conducted via the copper-filled vias 32 to the first end section 14 and further to the central section 13 of the heat pipe 10, wherein the heat is further conducted via the heat transfer fluid 20 within the cavity 12 in heat conduct direction A.sub.2 to the second end section 15. At the second end section 15 the heat is conducted via the plated through holes 34 to the bottom outside surface layer 110 of the printed circuit board 100 and is then released via the electronic component 125 into the surroundings of the intermediate printed circuit board 100 which is indicated via an arrow A.sub.3 representing the heat output A.sub.3.
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[0106] To cool the heat-dissipating electronic component 120, a heat input A.sub.1 that is schematically indicated as arrow A.sub.1 is conducted via the copper-filled vias 32 to the first end section 14 and further to the central section 13 of the heat pipe 10, wherein the heat is further conducted via the heat transfer fluid 20 within the cavity 12 in heat conduct direction A.sub.2 to the second end section 15. Also the heat of the heat-emitting embedded electronic component 130 is transported in heat conduction direction A.sub.2 from the heat-dissipating first end section 14 to the heat-releasing, cooler end section 15 of the heat pipe 10. At the second end section 15 the heat is conducted via plated through holes 34 to the bottom outside surface layer 110 of the printed circuit board 100 and is then released via the contact areas 36 into the surroundings of the intermediate printed circuit board 100 which is indicated via an arrow A.sub.3 representing the heat output A.sub.3.
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[0108] To cool the heat-dissipating electronic component 120, a heat input A.sub.1 that is schematically indicated as arrow A.sub.1 is conducted via for instance copper-filled vias 32 to the central section 13 and further from the central section 13 to both end sections 14, 15 of the heat pipe 10. Thus the emitted heat is further conducted via the heat transfer fluid 20 within the cavity 12 in heat conduct direction A.sub.2as marked with a double arrow A.sub.2to the first end section 14 and also to the second end section 15. Also the heat of the heat-emitting embedded electronic component 130 is transported in heat conduction direction A.sub.2 from the heat-dissipating central section 13 to the heat-releasing, cooler end sections 14, 15 of the heat pipe 10. At the first end section 14 and second end section 15 the heat is conducted via plated through holes 34 to the bottom outside surface layer 110 of the printed circuit board 100 and is then released via contact areas 36 into the surroundings of the intermediate printed circuit board 100 which is indicated via arrows A.sub.3 representing the heat output A.sub.3. In this embodiment a heat-sensitive component 121 is positioned on the upper outside surface of the intermediate printed circuit board 100. Although this heat-sensitive component 121 is not directly connected to the heat pipe 10, the heat pipe 10 protects also this heat-sensitive component 121 from the off-heat produced by the heat-emitting embedded electronic component 130. Thus the heat pipe 10 works as a heat bus and conducts the off-heat of component 130 away to prevent heat build-up of the heat-sensitive component 121.
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LIST OF REFERENCE SIGNS
[0110] 10 heat pipe [0111] 11 longitudinal axis [0112] 12 cavity [0113] 13 central section of heat pipe [0114] 14 first end section of heat pipe [0115] 15 second end section of heat pipe [0116] 16 cylindrical profile of central section [0117] 17 landing structure [0118] 20 heat transfer fluid [0119] 30 thermal via [0120] 32 via filled with metal (copper) [0121] 34 plated through hole [0122] 36 contact area [0123] 100 component carrier; (intermediate) printed circuit board; IC substrate [0124] 110 outside surface layer of printed circuit board [0125] 111 inner layer of printed circuit board (resp. 112, 113) [0126] 120 electronic component; heat-dissipating component [0127] 121 heat-sensitive component [0128] 125 electronic component; heat-releasing component [0129] 130 embedded component [0130] 140 closed electric circuit [0131] 150 drilling device, driller [0132] 155 opening hole, drill hole [0133] 160 amperemeter [0134] A.sub.1 heat input (arrow) [0135] A.sub.2 heat conduct (arrow) [0136] A.sub.3 heat output (arrow) [0137] D diameter of heat pipe [0138] H total height of heat pipe [0139] h height of landing structure [0140] L total length of heat pipe [0141] SL surface length of landing structure (resp. SL.sub.1, SL.sub.2) [0142] SW surface width of landing structure (resp. SW.sub.1, SW.sub.2) [0143] T diameter of thermal via [0144] W wall thickness of central section of heat pipe