COMMON MODE CHOKE COIL
20170169935 ยท 2017-06-15
Assignee
Inventors
- Masashi Miyamoto (Nagaokakyo-shi, JP)
- Shigeto YAMAMOTO (Nagaokakyo-shi, JP)
- Kentaro Yamaguchi (Nagaokakyo-shi, JP)
Cpc classification
H01F17/045
ELECTRICITY
H01F19/04
ELECTRICITY
International classification
Abstract
A common mode choke coil includes a core having a winding core part and a first and second wire wound around the winding core part. The winding core part has a first winding region, a switching region and second winding regions in this order along the axis of the winding core part. In the first winding region, each turn of the first wire is located closer to a first end portion of the winding core part than the corresponding same-numbered turn of the second wire. In the second winding region, each turn of the first wire is located closer to a second end portion of the winding core part than the corresponding same-numbered turn of the second wire. The number of turns of the first and second wires in the first winding region differs from the number of turns of the first and second wires in the second winding region.
Claims
1. A common mode choke coil comprising: a core having a winding core part, and a first flange part and a second flange part respectively provided in a first end portion and a second end portion of the winding core part, the first and second end portions being located opposite to each other; a first wire and a second wire that are wound around the winding core part in a substantially helical manner with a substantially equal number of turns while running parallel to each other; a first terminal electrode and a second terminal electrode that are provided in the first flange part, the first terminal electrode and the second terminal electrode being respectively connected with a first end of the first wire and a first end of the second wire; and a third terminal electrode and a fourth terminal electrode that are provided in the second flange part, the third terminal electrode and the fourth terminal electrode being respectively connected with a second end of the first wire and a second end of the second wire, wherein the winding core part has a first winding region, a switching region, and a second winding region in this order along an axis of the winding core part, in the first winding region, respective same-numbered turns of the first and second wires lie adjacent to each other with each turn of the first wire being located closer to the first end portion than a corresponding same-numbered turn of the second wire, in the second winding region, respective same-numbered turns of the first and second wires lie adjacent to each other with each turn of the first wire being located closer to the second end portion than a corresponding same-numbered turn of the second wire, in the switching region, the first wire and the second wire cross each other such that relative positions of turns of the first wire and turns of the second wire are switched, and a number of turns of the first and second wires in the first winding region differs from a number of turns of the first and second wires in the second winding region.
2. The common mode choke coil according to claim 1, further comprising a mark that discriminates between the first flange part and the second flange part.
3. The common mode choke coil according to claim 1, wherein the number of turns of the first and second wires in one region of the first winding region and the second winding region is more than or equal to 1.5 times that in the other region of the first winding region and the second winding region.
4. The common mode choke coil according to claim 1, wherein a difference between the number of turns of the first and second wires in the first winding region and the number of turns of the first and second wires in the second winding region is more than or equal to five.
5. The common mode choke coil according claim 1, wherein the first wire is wound such that the first wire forms a first layer in contact with a peripheral surface of the winding core part, and in the first and second winding regions, the second wire is wound such that the second wire forms a second layer on an outer side of the first layer, with a part of the second wire fitting in a recess defined between adjacent turns of the first wire.
6. The common mode choke coil according to claim 1, wherein in the first and second winding regions, the first wire and the second wire are both wound in contact with a peripheral surface of the winding core part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
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DETAILED DESCRIPTION
[0058]
[0059] In
[0060] The state of winding of the first and second wires 33 and 34 in the common mode choke coil 51 illustrated in
[0061] The first and second wires 33 and 34 are wound around the winding core part 35 in a substantially helical manner with a substantially equal number of turns while running parallel to each other from the first end portion 38 where the first flange part 36 is located toward the second end portion 39 where the second flange part 37 is located. Further, the ordinal numbers of turns 1 to 27 as counted from the first end portion 38 of the winding core part 35 are written within the respective cross-sections of the first and second wires 33 and 34 illustrated in
[0062] The first wire 33 is wound so as to form a first layer that contacts the peripheral surface of the winding core part 35, and the second wire 34 is wound so as to form a second layer on the outer side of the first layer, with the part of the second wire 34 fitting in the recess defined between adjacent turns of the first wire 33.
[0063] The state of winding of the first and second wires 33 and 34 will be described in detail with reference to
[0064] In
[0065] First, the start edge of the first wire 33 is connected to the first terminal electrode 41 (see
[0066] Then, as clearly illustrated in
[0067] Then, in the switching region C, which is located at the position of the transition from the 16th turn of the first wire 33 to the 17th turn, a gap is created between the 16th and 17th turns of the first wire 33.
[0068] Then, in the second winding region B, the 18th to 27th turns of the first wire 33 are wound, again with no gap between adjacent turns.
[0069] Then, the end edge of the first wire 33 is connected to the third terminal electrode 43 (see
[0070] As for the second wire 34, its start edge is connected to the second terminal electrode 42 (see
[0071] Then, as clearly illustrated in
[0072] Next, in the switching region C, the 16th turn of the second wire 34 is wound with a gap between the 16th turn and the 15th turn, and further, the 17th turn of the second wire 34 is wound with a gap between the 17th turn and the 16th turn. The 16th and 17th turns of the second wire 34 are wound in contact with the peripheral surface of the winding core part 35. As can be appreciated from a comparison between
[0073] Then, in the second winding region B, the 18th to 27th turns of the second wire 34 are wound such that after a gap is created between the 18th turn of the second wire 34 and the 17th turn of the second wire 34, the 18th turn of the second wire 34 fits in the recess defined between the 17th and 18th turns of the first wire 33, or stated in a more generalized way, the (n+1)-th turn of the second wire 34 fits in the recess defined between the nth and (n+1)-th turns of the first wire 33.
[0074] Then, the end edge of the first wire 34 is connected to the fourth terminal electrode 44 (see
[0075] Characteristic features that can be found from the winding state mentioned above will be listed below.
[0076] First, in the first winding region A, the respective same-numbered turns of the first and second wires 33 and 34 lie adjacent to each other, with each turn of the first wire 33 being located closer to the first end portion 38 than the corresponding same-numbered turn of the second wire 34.
[0077] In the second winding region B, the respective same-numbered turns of the first and second wires 33 and 34 lie adjacent to each other, with each turn of the first wire 33 being located closer to the second end portion 39 than the corresponding same-numbered turn of the second wire 34.
[0078] In the switching region C, the first wire 33 and the second wire 34 cross each other so that the relative positions of the turns of the first wire 33 and the turns of the second wire 34 are switched.
[0079] Further, the number of turns of each of the first and second wires 33 and 34 differs from the number of turns of the first and second wires in the second winding region B. That is, in the first winding region A, the number of turns of the first wire 33 is 15, and the number of turns of the second wire 34 is 15, whereas in the second winding region B, the number of turns of the first wire 33 is 10, and the number of turns of the second wire 34 is 10.
[0080] From a comparison between the number of turns of each of the first and second wires 33 and 34 in the first winding region A and the number of turns of each of the first and second wires 33 and 34 in the second winding region B, the following observations can be made.
[0081] For the first wire 33, its number of turns 15 in the first winding region A is exactly 1.5 times its number of turns 10 in the second winding region B. For the second wire 34, its number of turns 15 in the first winding region A is exactly 1.5 times its number of turns 10 in the second winding region B. That is, the number of turns of each of the first and second wires 33 and 34 in the first winding region A is more than or equal to 1.5 times that in the second winding region B.
[0082] Further, for the first wire 33, its number of turns 10 in the second winding region B is five less than its number of turns 15 in the first winding region A. For the second wire 34, its number of turns 10 in the second winding region B is five less than its number of turns 15 in the first winding region A. That is, a difference between the number of turns of each of the first and second wires 33 and 34 in the first winding region A and the number of turns of each of the first and second wires 33 and 34 in the second winding region B is more than or equal to five.
[0083] The above-mentioned asymmetry introduced by making the number of turns of each of the first and second wires 33 and 34 differ between the first winding region A and the second winding region B introduces directionality to the electrical characteristics of the common mode choke coil 51. The resulting configuration has been found to provide improved mode conversion characteristics compared to physically symmetric configurations. This will be described below with reference to
[0084]
[0085]
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[0089]
[0090] Lower S-parameter values illustrated in
[0091] With the equal-number-of-turns arrangement illustrated in
[0092] With the one-turn-less arrangement illustrated in
[0093] In the case of the three-turns-less arrangement illustrated in
[0094] With the five-turns-less arrangement illustrated in
[0095] With the seven-turns-less arrangement illustrated in
[0096] As can be appreciated from the trend of S-parameter values mentioned above, when a difference between T1 and T2 is more than or equal to five, or in terms of the ratio between T1 and T2, when T1 is more than or equal to 1.5 times of T2 as in the case of the five-turns-less arrangement illustrated in
[0097] In actual use of the common mode choke coil, in the case of, for example, the five-turns-less arrangement illustrated in
[0098] Since directionality develops in the electrical characteristics of the common mode choke coil as described above, as illustrated in
[0099] The mark 52 is formed by, for example, a laser. The mark 52 may be made on, for example, the core 32 instead of the top plate 45 as illustrated in
[0100] If, like the mark 52 of a substantially circular shape illustrated in
[0101] If the number of turns of the wires 33 and 34 differs relatively greatly between the first winding region A and the second winding region B, the orientation of the common mode choke coil 51 can be easily recognized simply by visually checking the state of winding of the wires 33 and 34. This allows the orientation of the common mode choke coil 51 to be identified at some midway point during the manufacturing process, for example, prior to attaching the top plate 45 to the core 32. Although it can be said that there is no particular need to provide the mark 52 in this case, the following advantage can be also anticipated with such an arrangement: in providing the mark 52, it is possible to prevent the mark 52 from being made in a wrong way. During mounting of the common mode choke coil 51, the location of the top plate 45 coincides with the location where a nozzle picks up the common mode choke coil 51. Therefore, if the mark 52 is made on the top plate 45, pickup of the common mode choke coil 51 by the mounting apparatus and identification of the orientation of the common mode choke coil can be performed simultaneously, allowing for a streamlined mounting process.
[0102] Next, referring to
[0103] In the common mode choke coil 51a illustrated in
[0104] The common mode choke coil 51a illustrated in
[0105] That is, in the first winding region A, each turn of the first wire 33 is located closer to the first end portion 38 than the corresponding same-numbered turn of the second wire 34.
[0106] In the second winding region B, each turn of the first wire 33 is located closer to the second end portion 39 than the corresponding same-numbered turn of the second wire 34.
[0107] In the switching region C, the first wire 33 and the second wire 34 cross each other so that the relative positions of the turns of the first wire 33 and the turns of the second wire 34 are switched.
[0108] More specifically, in the first winding region A, the 1st to 15th turns of each of the first and second wires 33 and 34 are wound such that the respective same-numbered turns of the first and second wires 33 and 34 lie adjacent to each other, with the first wire 33 preceding the second wire 34.
[0109] Then, in the switching region C, which is located at the position of the transition from the 16th turn of the first wire 33 to the 17th turn, a gap is created between the 16th and 17th turns of the first wire 33. The switching region C is also located at the position of the transition from the 16th turn of the second wire 34 to the 17th turn, with a gap being created between the 16th and 17th turns of the second wire 34. Further, in the switching region C, the second wire 34 crosses the first wire 33.
[0110] Then, in the second winding region B, the 18th to 27th turns of each of the first and second wires 33 and 34 are wound such that the respective same-numbered turns of the first and second wires 33 and 34 lie adjacent to each other, with the second wire 34 preceding the first wire 33.
[0111] In the case of the embodiment illustrated in
[0112] Therefore, for the first wire 33, its number of turns 15 in the first winding region A is exactly 1.5 times its number of turns 10 in the second winding region B. For the second wire 34, its number of turns 15 in the first winding region A is exactly 1.5 times its number of turns 10 in the second winding region B. That is, the number of turns of each of the first and second wires 33 and 34 in the first winding region A and the number of turns of each of the first and second wires 33 and 34 in the second winding region B have a ratio such that one of the numbers of turns in the first and second winding regions is about 1.5 times or more greater than the other.
[0113] Further, for the first wire 33, its number of turns 10 in the second winding region B is five less than its number of turns 15 in the first winding region A. For the second wire 34, its number of turns 10 in the second winding region B is five less than its number of turns 15 in the first winding region A. That is, the number of turns of each of the first and second wires 33 and 34 in the first winding region A and the number of turns of each of the first and second wires 33 and 34 in the second winding region B have a difference such that one of the numbers of turns in the first and second winding regions is about five or more less than the other.
[0114] As described above, asymmetry is also achieved for the common mode choke coil 51a according to the second embodiment such that the number of turns of each of the first and second wires 33 and 34 is made to differ between the first winding region A and the second winding region B. As in the first embodiment, this configuration introduces directionality to the electrical characteristics of the common mode choke coil 51a. The resulting configuration provides improved mode conversion characteristics compared to physically symmetric configurations.
[0115] Although the present disclosure has been described above with reference to the illustrated embodiments of a common mode choke coil, various other modifications are possible within the scope of the present disclosure.
[0116] For example, the number of turns of each of the first and second wires included in the common mode choke coil may be increased or decreased to any value that satisfies the conditions set forth in the present disclosure. Accordingly, depending on how many turns each of the first and second wires is wound in the first winding region and how many turns each of the first and second wires is wound in the second winding region, the numbers of turns that is 1.5 times the numbers of turns in one region which is the first winding region or the second winding region may not be the same as the numbers of turns that is five less than the numbers of turns in the one region.
[0117] The direction in which the number of turns is counted may be reversed from the direction described above with reference to the embodiments.
[0118] Although the first and second wires 33 and 34 are located in immediate proximity to each other in the first winding region A and the second winding region B in the above embodiments, this is not to be construed restrictively. A slight gap may be present between the first and second wires 33 and 34.
[0119] Although an explicit space is illustrated to exist between the first and second wires 33 and 34 in the switching region C in the above embodiments, this space is not always necessary. The only requirement in this regard is that in the switching region, the two wires cross each other to have their relative positions switched. Specifically, for example, the relative positions of the two wires may be switched by winding one of the wires in closely spaced turns while winding the other wire in widely spaced turns.
[0120] It is to be noted that the embodiments illustrated are intended to be illustrative, and among different embodiments, some of their features may be substituted for or combined with each other.
[0121] While some embodiments of the disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the disclosure. The scope of the disclosure, therefore, is to be determined solely by the following claims.