MULTIPLE FUEL COOKING UNIT
20170164783 ยท 2017-06-15
Assignee
Inventors
Cpc classification
F24B1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A40/928
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F24C3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cooking unit may operate using multiple types of fuel to cook food. One or more first heat source, such as gas burners, electrical resistive heaters, and/or other heating technology, may provide radiant heat to a cooking chamber. One or more second heat source, such as a firebox, may provide indirect heat to the cooking chamber, for example by producing smoke. User operable controls and/or an automated control unit may alter the rate at which a fuel and/or air is supplied to one or more heat source.
Claims
1. A multiple fuel cooking unit comprising: a cooking chamber having at least one rack that retains food to be cooked and a lid openable to access the cooking chamber and closeable to enclose the cooking chamber; at least one gas burner within the cooking chamber below the at least one rack, the at least one gas burner receiving a controlled supply of gas for combustion from a gas supply external to the cooking chamber; and a firebox that combusts solid fuel to generate smoke, the firebox occluded from the at least one rack within the cooking chamber such that combustion of the solid fuel within the firebox cannot directly heat food placed upon the rack, the firebox receiving a controlled supply of solid fuel from a fuel supply external to the cooking chamber.
2. The multiple fuel cooking unit of claim 1, further comprising a fan that forces ambient air outside of the cooking chamber and outside of the firebox into the firebox for combustion of solid fuel.
3. The multiple fuel cooking unit of claim, wherein the fan that also forces ambient air outside of the cooking chamber and out side of the firebox into the cooking chamber as secondary air for gas combustion at the at least one gas burner.
4. The multiple fuel cooking unit of claim 2, further comprising at least one secondary air source that delivers ambient air from outside of the cooking chamber to the at least one gas burner within the cooking chamber.
5. The multiple fuel cooking unit of claim 4, wherein the at least one gas burner combusts propane, wherein the gas supply external to the cooking chamber is a propane supply, and wherein the firebox combusts wood.
6. The multiple fuel cooking unit of claim 5, wherein the firebox is located within the cooking chamber and is occluded from the at least one rack by a deflector plate interposed between the firebox and the at least one rack.
7. The multiple fuel cooking unit of claim 5, wherein the firebox is occluded from the at least one rack by locating the firebox external to the cooking chamber and connecting the firebox to the cooking chamber via a smoke carrying connection.
8. A multiple fuel cooking unit comprising: a cooking chamber having at least one rack that retains food to be cooked and a lid openable to access the cooking chamber and closeable to enclose the cooking chamber; a plurality of gas burners in a spaced apart relationship along at least half of the length of the cooking chamber below the at least one rack, the plurality of gas burners receiving a controlled supply of gas for combustion from a gas supply external to the cooking chamber; and a firebox that combusts solid fuel to generate smoke, the firebox occupying less than half of the cooking chamber beneath the rack, the firebox receiving a controlled supply of solid fuel from a fuel supply external to the cooking chamber.
9. The multiple fuel cooking unit of claim 8, further comprising a fire deflector interposed between the firebox and the rack to prevent radiant heat from the combustion of solid fuel to directly heat food placed upon the rack.
10. The multiple fuel cooking unit of claim 9, further comprising at least one fan that forces ambient air outside of the cooking chamber and outside of the fire box into the firebox for combustion of solid fuel.
11. The multiple fuel cooking unit of claim 10, wherein the solid fuel combusted in the firebox is wood pellets, the multiple fuel cooking unit further comprising: a wood pellet hopper external to both the cooking chamber and the firebox, the wood pellet hopper retaining a supply of wood pellets for combustion in the firebox; and a solid fuel supply mechanism that conveys wood pellets from the wood pellet hopper to the firebox at a controlled rate.
12. The multiple fuel cooking unit of claim 11, wherein the solid fuel supply mechanism comprises an auger.
13. The multiple fuel cooking unit of claim 11, further comprising: a solid fuel control that adjusts the rate at which the solid fuel is conveyed by the solid fuel supply mechanism from the wood pellet hopper to the firebox; at least one air supply control that adjusts the rate at which the at least one fan forces ambient air into the firebox; and at least one gas supply control that adjusts the rate at which gas is supplied to at least one of the plurality of burners.
14. The multiple fuel cooking unit of claim 13, further comprising a control unit that adjusts the solid fuel control, the at least one air supply control, and the at least one gas supply control to create a desired temperature within the cooking chamber.
15. The multiple fuel cooking unit of claim 14, wherein the control unit further adjusts the solid fuel control, the at least one air supply control, and the at least one gas supply control to create a desired ratio of heat from smoke produced by the firebox and flames produced by the plurality of gas burners within the cooking chamber.
16. A multiple fuel cooking unit comprising: a cooking chamber having a length and a width along a horizontal dimension, the length and width at a given height in a vertical dimension defining a rectangular shape, the length of the rectangular shape being greater than the width of the rectangular shape, the cooking chamber having a depth in the vertical dimension extending from a floor defining the bottom of the cooking chamber and a roof defining the top of the cooking chamber; at least one rack that retains food to be cooked within the cooking chamber, the at least one rack extending horizontally at a first level within the cooking chamber; at least one lid openable to access the cooking chamber and closeable to enclose the cooking chamber; a plurality of gas burners in a spaced apart relationship along the length of the cooking chamber at a second level of the cooking chamber, the second level being lower than the first level, the plurality of gas burners regularly spaced along at least one half of the length of the cooking chamber; a gas source external to the cooking chamber and connected to each of the plurality of gas burners within the cooking chamber to supply gas for combustion; at least one user controllable valve that regulates the flow of gas from the gas source to the plurality of gas burners from zero gas flow to a predetermined maximum gas flow; a firebox that combusts wood pellets to generate smoke conveyed to the cooking chamber through a smoke conveying connection, the firebox occluded from the at least one rack to prevent radiant heating of food placed on the at least one rack by combustion of wood within the firebox; a wood pellet hopper external to the firebox and the cooking chamber, the wood pellet hopper enclosed to retain wood pellets for combustion in the firebox; an auger that conveys wood pellets from the wood pellet hopper to the firebox at a rate controllable by the user; a fan that forces ambient air outside of the cooking chamber and outside of the fire box into the firebox for combustion of the wood pellets; and a firebox air supply control that adjusts the rate at which the fan forces ambient air into the firebox.
17. The multiple fuel cooking unit of claim 16, wherein the gas source provides propane combustible by the plurality of gas burners.
18. The multiple fuel cooking unit of claim 17, wherein the at least one user controllable valve that regulates the flow of gas from the gas source to the plurality of gas burners comprises one user controllable valve for each of the plurality of gas burners.
19. The multiple fuel cooking unit of claim 18, further comprising a fire deflector interposed between the firebox and the at least one rack, and wherein the firebox is located within a portion of the length of the cooking chamber not occupied by the plurality of gas burners in a spaced apart relationship.
20. The multiple fuel cooking unit of claim 19, further comprising a programmable control unit that executes machine readable code embodied in a non-transitory medium to control the at least one user controllable valve that regulates the flow of gas from the gas source to the plurality of gas burners, the rate at which the auger conveys wood pellets from the wood pellet hopper to the firebox, and the firebox air supply control that adjusts the rate at which the fan forces ambient air into the firebox in order to cook food placed upon the at least one rack within the cooking chamber.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0020] Examples of systems and methods in accordance with the present invention are described in conjunction with the attached drawings, wherein:
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DETAILED DESCRIPTION
[0032] Systems and methods in accordance with the present invention may provide cooking units capable of using multiple fuels to provide heat to cook food. Different fuel sources may impart different properties to food cooked using that fuel source. For example, high temperature radiant heat from a flame (such as from a propane burner) may produce a sear on food, while low temperature smoke may impart significant flavor to food. In accordance with the present invention, different fuel sources may be provided within a single cooking unit. Different fuel sources in a cooking unit in accordance with the present invention may be used simultaneously or sequentially in the cooking process. Systems in accordance with the present invention are also versatile, in that a multiple fuel cooking unit may be used to cook food using only a single fuel source when only that individual type of fuel is desired, while under other circumstances enabling a user to use an entirely different type of fuel source to prepare food of a different type.
[0033]
[0034] One example of a heat source that may be provided in a multiple fuel cooking unit 100 is wood smoke. One example of the use of wood smoke as a heat source in conjunction with a multiple fuel cooking unit is described herein, but other types of wood smoker types and configurations may be used in conjunction with a multiple fuel cooking unit in accordance with the present invention. In the example of
[0035] An exhaust 160 may facilitate airflow within the cooking chamber, for example to permit smoke or other vapors to exit from cooking chamber. While exhaust 160 is depicted in the present example as a single pipe extending from a corner of the top of the lid 110, systems in accordance with the present invention are not limited to any particular number or location of an exhaust. As also depicted in accordance with the present example, a door 170 is provided at a lower portion of the cooking chamber. Door 170 may be used to access the bottom of the cooking chamber to clean grease or other debris from food cooked within the cooking chamber of unit 100, to remove ash or suet from the cooking chamber of unit 100, and/or to provide additional airflow though the cooking chamber of unit 100 when door 170 is opened.
[0036] Multiple fuel cooking unit 100 may further provide a plurality of controls to permit a user to alter the conditions within the cooking chamber. One example of conditions within the cooking chamber that a user may wish to manipulate is the temperature, but other conditions, such as the humidity, airflow, and ratio of heat applied by different fuel sources may additionally/alternatively be controlled, either directly or indirectly, by a user. In the example of
[0037] Referring now to
[0038] Referring now to
[0039] Still within chamber 305, at least one gas burner may be provided within chamber 305. In the example of
[0040] Still referring to
[0041] Firebox 370 may receive a supply of wood pellets from hopper 130 when smoke is being used to provide heat to cooking chamber 305 of the multiple fuel cooking unit 100. Hopper 130 may provide a chamber 350 to retain pellets to be burned within firebox 370. An auger 360 operated by a motor 355 may automate the movement of pellets from chamber 350 to firebox 370. Motor 355 may be electrically powered. Within firebox 370, pellets may be ignited using an electric or gas ignition system to provide smoke to chamber 110. A plate 375 may be used to retain pellets that are being burned, to protect pellets from grease or other droppings that may not be retained by pans 345, and to divert smoke from burning pellets within smoke box 370. A fire deflector 380 may further isolate a fire within firebox 370 from the cooking chamber 305 and any drippings that may be produced by food placed upon cooking rack 310. A duct 395 may direct ambient air from outside of the cooking unit 100 and the cooking chamber 305 to the firebox 370 to facilitate the controlled combustion of wood pellets delivered by auger 360 from chamber 350 of hopper 130. A fan 390 may be powered by electricity to force air through duct 395 into the firebox 370. A fixed or variable displacement fan may serve as a single source of air from outside the cooking unit to both a firebox and the gas burners, although in other examples multiple fans and/or passive slidable openings may be provided. By varying the speed of operation of fan 390 the amount of air provided to the firebox 370 and/or the cooking chamber 305 may be varied based upon the air needed to obtain a desired cooking condition. By providing a relatively airtight cooking chamber 305 when lid 110 is close a multiple fuel cooking unit 100 may be used for smoking and/or cooking using a gas burner, but additional secondary air may be needed (either from fan 390 or a secondary air inlet as described in examples below) may be required to obtain adequate and safe combustion of gas in such examples. In some examples, the non-sealed total area for a multiple fuel cooking unit in accordance with the present invention may be less than approximately twenty square inches, although the desired area of the exterior of a unit that permits airflow may vary based upon the number and/or types of combustion-based heat sources provided and/or whether airflow is passive or active (such as may be obtained using a powered fan).
[0042] As can be seen in prior figures, legs, such as a first leg 401 and a second leg 402 may retain the entire chamber 305, pellet hopper 130, and other components of a multiple fuel cooking unit 100 in accordance with the present invention at a comfortable height for use by a user. Optionally, wheels, such as lockable wheels that may be temporarily engaged in order to prevent them from turning, may be provided at the bottom terminating ends of some or all of the legs provided for a multiple fuel cooking unit in accordance with the present invention in order to facilitate the movement of the unit by a user.
[0043] Referring now to
[0044] Referring now to
[0045] The multiple fuel cooking unit 100 may have a total height 532 with various components as described in examples herein located at different relative heights. For example, a firebox 370 may be located at a first height 538 below the plurality of drain pans 345. Meanwhile, the plurality of burners 322, 324, 326 may be located at a second height 336 above both the firebox 370 and the plurality of drain pans 345. The cooking rack 310 may be located at a third height 534 that is above the plurality of burners 322, 324, 326, and further above the plurality of drain pans 345, and yet further above the firebox 370.
[0046] Referring now to
[0047] Referring now to the example of
[0048] Referring now to the example of
[0049] Still referring to the example of
[0050] Referring now to the example of
[0051] Referring now to the example of
[0052] In operation, foods may be prepared using a multiple fuel cooking unit in accordance with the present invention by heating them within the cavity using heat derived from one or more heat sources. Heat may be applied from multiple heat sources simultaneously and/or sequentially. For example, high heat from one or more propane burner may be used to sear the surface of a piece of meat, and then the slow, tenderizing, and flavorful heat of low temperature smoke may be used to finish cooking the meat. The amount of heat, if any, provided by a given fuel source may be controlled by the user. For example, a user may adjust the amount of propane delivered to a burner within a cooking cavity to control the amount of heat provided by that burner. In the example of a propane burner, the burner may be completely off or, if activated, may be placed at any propane flow rate from a lowest to a highest setting. Any type of valve or other flow regulator may be used to control the propane flow rate in such an example. Similarly, radiant electrical resistance heaters may be powered in a similar fashion to deliver a desirable amount of high intensity direct radiant heating to food. A fuel source such as a firebox that provides smoke may provide indirect heating of food, whether at the same time radiant heat is being provided and/or at a different time. A user may control the amount of smoke provided by an exemplary firebox by controlling the amount of air provided to the firebox, for example by a fan via a duct as described herein, as the combustion rate of wood is highly dependent upon the amount of oxygen available for the combustion. The rate at which wood or other combustible materials (such as charcoal) is provided for combustion may also be varied, for example by modifying the rate at which an auger turns. Similarly, the secondary air provided for the combustion of gas at a propane burner may be adjusted, whether the secondary air is provided by the same fan(s) that supplies air to the firebox or the secondary air is provided by a secondary air inlet (whether passive or active). In some examples, air used for combustion at a propane burner in accordance with the present invention may be provided indirectly via a fan and duct arrangement used for a firebox and/or may be provided by secondary air inlet that permits air to enter a chamber directly near the burner in question. In some examples, one or more fan or venturi may be used to deliver air to a burner within a cooking chamber or to a firebox for combustion.
[0053] Referring now to
[0054] One or more input device 1160 may receive input(s) from a user to set cooking parameters. Cooking parameters may comprise, for example, the temperature profile for cooking food and/or a ratio of heat to be applied by various heat sources during cooking, although other cooking parameters such as humidity may be additionally/alternatively used. A temperature profile may comprise the temperature at one or more location within a cooking chamber at a given time during the cooking process. A ratio of heat to be applied may comprise, for example, an amount of smoke to be provided at a given time or for a given duration of a cooking process. One or more output device 1150 may be used in conjunction with the one or more input device to permit a user to select cooking parameters and/or to view the status of a cooking cycle. In some examples, an input device and an output device may comprise a single touch sensitive screen, while in other examples an output device may comprise a screen and input devices may comprise one or more knobs, buttons, and/or keypads.
[0055] Based upon entries made by a user via one or more input device 1160 and instructions contained in one or more non-transitory medium 1114, a control unit 1110 may control one or more of a first fuel supply 1122, a first air supply 1124, a second fuel supply 1132, and/or a second air supply 1134 to obtain a desired cooking parameter. For example, a first fuel supply 1122 may be propane gas supplied to one or more gas burner and a second fuel supply 1132 may be wood pellets supplied to a firebox, in which case the first air supply 1124 may be the air available for combustion of gas at the burner(s) and the second air supply 1134 may be the air available for combustion of wood pellets within the firebox. One or more of the first air supply 1124 and the second air supply 1134 may be drawn from outside of an enclosed cooking cavity. In some examples, a single air supply may be used to provide air for both the first and second heating source, such as a gas burner(s) and a firebox that provides smoke, in which case first air supply 1124 and second air supply 1134 may comprise a single air supply.
[0056] Cooking parameters may be measured and communicated to control unit 1110 by one or more sensor within the cooking cavity, such as a first sensor 1142, a second sensor 1144, and a third sensor 1146. Sensors may comprise, for example, thermometers placed at desired locations within a cooking chamber and/or on probes inserted into food to be cooked. Measurements from sensors 1142, 1144, 1146 may be displayed to a user via an output device 1150 and/or may be used by the control unit 1110 to determine how to adjust one or more of the first fuel supply 1122, the first air supply 1124, the second fuel supply 1132, and/or the second air supply 1134 in order to achieve desired cooking parameters. In some examples, only a subset of the first fuel supply 1122, the first air supply 1124, the second fuel supply 1132, and the second air supply 1134 may be adjustable by the control unit 1110, while in other examples other parameters, such as additional fuel supplies and/or additional air supplies, may be adjustable by the control unit 1110.
[0057] While described in examples herein as having a first fuel supply comprising propane gas and a second fuel supply comprising wood pellets, multiple fuel cooking units in accordance with the present invention may provide more than two fuel supplies and/or heat sources. Further, the fuel supplies and/or heat sources used for multiple fuel cooking units in accordance with the present invention may differ from those described in examples herein. Various types of sensors, if desired, may be used in conjunction with a multiple fuel cooking unit in accordance with the present invention, while in other examples sensors may be dispensed with entirely. Physical configurations of a multiple fuel cooking unit may vary from the examples depicted herein, such as by having different proportions or different geometrical configurations (such as circular or square instead of rectangular).