Interferometric distance measuring method for measuring surfaces, and such a measuring arrangement
09677870 ยท 2017-06-13
Assignee
Inventors
Cpc classification
G01B9/02057
PHYSICS
G01B9/02065
PHYSICS
International classification
Abstract
A distance measuring method for measuring surfaces uses a laser source having a frequency that can be modulated to tune a wavelength of a laser beam in a wavelength range. The laser beam is generated with a coherence length to provide a measuring beam and is emitted at the surface, located within a specified distance range, as a measuring beam. The measuring beam is back-scattered by the surface and is received again and used to interferometrically measure the distance from a reference point to the surface. The specified distance range lies at least partly outside of the coherence length. One portion of the laser beam is temporally delayed with respect to another portion, such that the one optical path difference caused by the delay matches the optical path difference that corresponds to a distance in the specified distance range plus or minus the coherence length of the laser.
Claims
1. A distance measuring method for measuring surfaces, comprising: generating a laser beam, the wavelength of which is tunable by a frequency modulation of a laser source in a wavelength range to provide measuring radiation having a coherence length; emitting the measuring radiation onto the surface, which is located within a predefined distance range; receiving the measuring radiation backscattered from the surface; and interferometric distance measuring from a reference point to the surface employing a measuring interferometer arm and a reference interferometer arm; wherein: the predefined distance range lies at least partially outside the coherence length; the measuring radiation is split into two radiation fractions wherein one of the radiation fractions is time-delayed using a delay section in relation to the other fraction such that an optical path difference thus caused corresponds to an optical path difference, which corresponds to a distance in the predefined distance range, plus or minus the coherence length of the laser, and wherein the delay section is at least partially embodied in an athermal material and is implemented as a free beam optic; and after a first beam splitter, propagating a first radiation fraction in at least one air channel that is located in a part of an athermal material and, using a second beam splitter, guiding a second radiation fraction, branched off by the first beam splitter, together with the first radiation fraction; wherein the delay section includes an athermal interferometer arrangement such that the optical path in the at least one air channel remains substantially constant in the event of temperature changes.
2. The distance measuring method as claims in claim 1, wherein: the measuring radiation is emitted and is received again during a scanning guiding over the surface to be measured; and during the interferometric distance measurements, the measuring interferometer arm and reference interferometer arm have a partially shared beam path having a reference surface, which defines the reference interferometer arm and lies within a beam shaping optic used for emitting the laser beam.
3. The distance measuring method as claimed in claim 1, wherein the coherence length is greater than 1 mm.
4. The distance measuring method as claimed in claim 1, further comprising: splitting the measuring radiation into two radiation fractions, as a first radiation fraction and a second radiation fraction, wherein the first radiation fraction propagates in sealed air channels in a part of the athermal material; and combining the first radiation fraction and the second radiation fraction.
5. The distance measuring method as claimed in claim 1, wherein: the optical path difference caused by the delay corresponds: at most to the optical path difference, which corresponds to the distance to the surface to be measured; and at least to the optical path difference, which corresponds to the distance to the surface to be measured, minus the coherence length of the laser; or the optical path difference caused by the delay corresponds: at least to the optical path difference, which corresponds to the distance to the surface to be measured; and at most to the optical path difference, which corresponds to the distance to the surface to be measured, plus the coherence length of the laser.
6. The distance measuring method as claimed in claim 1, wherein: the delay occurs before the emission of the measuring radiation onto the surface to be measured.
7. The distance measuring method as claimed in claim 1, wherein: the delay occurs after the reception of the measuring radiation backscattered from the surface to be measured.
8. The distance measuring method as claimed in claim 1, wherein: a plurality of selectable discrete delay times is provided.
9. An interferometric distance measuring arrangement for measuring surfaces, comprising: a frequency-modulated laser source for generating at least one laser beam, the wavelength of which is tunable by the frequency-modulated laser source, in a wavelength range, for providing measuring radiation having a coherence length; an optical beam path having: a transmitting optic for emitting the measuring radiation onto the surface; a receiving optic for receiving the measuring radiation backscattered from the surface; and a measuring interferometer arm and a reference interferometer arm; a radiation detector for receiving the measuring radiation backscattered from the surface; and one analysis unit for determining the distance from a reference point of the distance measuring arrangement to the surface, wherein: at least one beam splitter for the measuring radiation, which splits this measuring radiation into two radiation fractions; at least one optical delay section, by which one of the radiation fractions can be time-delayed in relation to the other radiation fraction such that an optical path difference thus caused corresponds to an optical path difference, which corresponds to a distance in the predefined distance range, plus or minus the coherence length of the laser; and the delay section is formed at least partially in an athermal material and is implemented as a free beam optic, wherein the at least one optical delay section includes: after a first beam splitter, at least one air channel is positioned in a part of an athermal material such that a first radiation fraction is capable of propagating in the at least one air channel, a second beam splitter is positioned such that a second radiation fraction branched off by the first beam splitter is capable of being guided together with the first radiation fraction in the at least one air channel; and the delay section includes an athermal interferometer arrangement such that the optical path in the at least one air channel remains substantially constant in the event of temperature changes.
10. The distance measuring arrangement as claimed in claim 9, wherein: the radiation detector comprises an InGaAs detector having a bandwidth of greater than 100 MHz.
11. The distance measuring arrangement as claimed in claim 9, wherein: the optical delay section is designed in Mach-Zehnder configuration; the first beam splitter is a first 50% beam splitter, the second beam splitter is a second 50% beam splitter; or the paths within first and second beam splitters for both arms of the interferometer arrangement of the delay section are equal.
12. The distance measuring arrangement as claimed in claim 11, wherein: an inversion prism is embodied on the athermal material using two reflectively coated athermal parts; and/or the first beam splitter and second beam splitter are manufactured from SiO2, wherein the coupling and decoupling surfaces thereof have antireflective coatings.
13. The distance measuring arrangement as claimed in claim 9, wherein: the beam splitter splits the measuring radiation into two differently polarized radiation fractions.
14. The distance measuring arrangement as claimed in claim 9, wherein the delay section: is continuously adjustable; or is selectable from a plurality of delay sections of different lengths, wherein the delay sections are formed by optical fibers of different lengths.
15. The distance measuring arrangement as claimed in claim 9, wherein: the delay section is arranged in the beam path before the transmitting optic.
16. The distance measuring arrangement as claimed in claim 9, wherein: the delay section is arranged in the beam path after the receiving optic.
17. The distance measuring arrangement as claimed in claim 9, wherein: the interferometric distance measuring arrangement has a further interferometer as a calibration interferometer in etalon configuration or Mach-Zehnder configuration.
18. The distance measuring arrangement as claimed in claim 9, wherein: the receiving optic includes a combined transmitting and receiving optic.
19. The distance measuring arrangement as claimed in claim 9, wherein: the measuring interferometer arm and the reference interferometer arm have a partially shared beam path.
20. A coordinate measuring device for measuring industrial workpieces, comprising: guide means for the defined scanning guiding of a sample head over the surface to be measured; and an interferometric distance measuring arrangement as claimed in claim 9, wherein: the sample head has at least one emission and reception beam path for the emission of the measuring radiation and the beam path in the measuring interferometer arm and reference interferometer arm have a partially shared part, which defines the reference interferometer arm and lies within the beam shaping optic used for emitting the laser beam, the reference interferometer arm being defined by a reflection at the optical exit surface of a gradient index lens of the beam shaping optic.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A measuring method according to the invention and a measuring arrangement according to the invention for the interferometric measurement of surfaces are described or explained in greater detail hereafter on the basis of exemplary embodiments, which are schematically illustrated in the drawings solely as examples. In the specific figures:
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DETAILED DESCRIPTION
(22)
(23) One of the two radiation fractions is guided undelayed via the distance to be measured to the target and back again to the radiation detector, while the other fraction passes through at least one optical delay element or a delay section 3, by which one of the radiation fractions is time-delayed in relation to the other radiation fraction such that the resulting delay corresponds to twice the run time of the measuring radiation to a distance located outside the coherence length. In the ideal case, this distance will correspond to the distance to be measured to the surface of the workpiece or to another target, but can also deviate therefrom. According to the invention, however, the delay section 3 is designed such that the time delay corresponds to a distance which lies within a distance range which at least partially also contains possible measuring distances which are greater than the coherence length. According to the invention, the lower limit of the distance range can also already lie outside the coherence length.
(24) Therefore, according to the invention, a second radiation field, which is delayed in relation thereto, is added to the tuned radiation field of the prior art. Both radiation fields are superimposed again at the radiation detector, wherein one of them was guided via the delay section. Instead of the one signal of the arrangement of the prior art, two signals are now generated, which are mutually shifted in accordance with the delay section and propagate in the measuring interferometer.
(25) In the ideal case, both traversed sections, i.e., optical length of the delay section and twice the distance to the target, can be identical, so that a synchronization of the radiation fields on the detector occurs. In the normal case, however, it is sufficient if the delay caused by the delay section is sufficiently close with respect to time to the delay caused by the run section to the target and back again. The maximum extent of the difference or the required chronological proximity is predefined by the measuring range of the arrangement, i.e., the measuring arrangement can still process the runtime differences or optical path length differences, which lie within the measuring range, during the measurement. The measuring range is a function of the coherence length in this case. According to the invention, the measuring range already existing in arrangements of the prior art is therefore shifted in the direction toward the target, so that another operating point displaced on the target side results. The maximum extent of the shift is limited here in principle only by the maximum implementable time delay possibility, i.e., in the normal case, the optical length of the delay section. Finally, the delay caused by the target measurement with respect to the signal running in the reference section of the reference interferometer as a local oscillator is reduced by the delay section, so that a smaller effective measuring distance results in comparison to the undelayed arrangement. The conditions of the reception on the radiation detector and therefore the interferometric measuring principle used having its restrictions of the measuring range, which are predefined by the coherence length, are therefore fundamentally maintained. However, the location of the measuring range is shifted in space, so that in the case of unchanged coherence length and target-related relative relationships of the interferometer, the maximum measuring distance thereof is changed by the delay section.
(26)
(27) As a possible design variant, it is advantageous to use a laser source 1 which emits in a polarization mode, so that together with the use of a polarization-obtaining fiber as a connection, a coupling at 45 into the interferometer is possible, which in turn allows a uniform splitting into the two differently polarized radiation fractions. Alternatively or additionally, however, a polarization controller connected upstream of the delay section 3 can also be used. Both radiation fractions 5 and 6 are guided back together in a second polarizing beam splitter 2 and relayed via a 45 polarizer and a collimator 4, wherein the connections can again also be embodied in fiber construction here. To achieve sufficient stability of the interferometer arrangement, the walls 7 thereof can be embodied in Zerodur.
(28) The effect of the optical delay unit according to the invention is explained in
(29)
(30) The present invention thus relates to wavelength-tuned interferometry. An interferometric measuring principle using a laser source 1 which emits in a modulated manner with respect to the wavelength, i.e., with variable wavelength, is applied, wherein the measurements are performed in the frequency domain. In this case, the laser radiation generated by a laser source 1, for example, a laser diode, is modulated, by traversing a wavelength ramp and therefore changing the radiation in its emission frequency, for example.
(31) Such a wavelength ramp can be designed in this case as a classic ramp, i.e., having a sequence of wavelengths to be traversed which rises or falls substantially linearly. Alternatively, however, the set of the different wavelengths can also be optionally modulated, i.e., in a way deviating from the linearly arrayed sequence, as long as only the set of the wavelengths is acquired and modulated once during one traverse of the ramp. The concept of the wavelength ramp therefore comprises in the broader meaning a set of different wavelengths which can indeed be moved into a rising or falling sequence, but are not necessarily traversed and modulated in this sequence. However, a preferred embodiment is designed having a sequence of alternating rising and falling linear ramps.
(32) The laser radiation generated by the laser source 1 is coupled via an optical coupler 10 into the interferometer construction used for measuring, which is designed in common path geometry, i.e., a partially shared interferometer beam path for a measuring interferometer arm and a reference interferometer arm. The light, which is modulated in its frequency, from the tunable laser source 1, which is applied at the input of the delay section 3, is thus modulated in its wavelength. The reference interferometer arm is defined in this case by a reflection at the optical exit surface of a gradient index lens, so that a constant, in particular known distance is fixed, wherein further back reflections are avoided. The reference surface therefore lies in a transceiver optic 12, which integrates the components of the transmitter and receiver optics, within the beam shaping optic used for emitting the laser beam. The measuring interferometer arm is defined, in contrast, by the reflection at the surface 13 to be measured. The back-reflected light of a measuring interferometer arm and a reference interferometer arm is finally guided back via the optical coupler 10 onto the beam detector 11, which is preferably designed as an InGaAs detector having a bandwidth of greater than 100 MHz. Finally, the distance L to be measured can be determined in an analysis unit.
(33) In addition, a calibration interferometer (not shown here) having an optical detector 5 can also be used for taking into consideration or compensating for nonlinearities in the tuning behavior, wherein this calibration interferometer can be embodied in particular in an etalon configuration or Mach-Zehnder configuration.
(34) Such a measuring arrangement can be integrated, for example, in a sample head of a coordinate measuring device for scanning measurement, as is known, for example, from WO 2009/036861 A1. The structural construction of such a sample head for such a measuring device is illustrated in
(35) The sample head is guided by an arm element 14 and a joint 15 as guide means in a defined scanning manner over the surface to be measured, wherein a rotation of the joint 15 with respect to the arm element 14 is also possible. By way of the rotational ability in relation to the arm element 14 and the downstream joint 15, the sample head can well follow angled or strongly varying surface profiles. Fundamentally, however, still further rotational or translational degrees of freedom can be integrated in the guide means, to allow a further improved guiding of the sample head.
(36) The sample head has at least one surface-side emission and reception beam path of the measuring beam MS. In this embodiment, the beam paths are guided through a thin tube, which contains the transceiver optic 12. The radiation detector itself or optical waveguides for relaying to a radiation detector integrated at another location can already be arranged in the thicker part 16 adjoining this tube. The sample head is controlled by the guide means such that the condition of substantially perpendicular incidence of the laser beam on the surface is maintained, in particular a deviation of +/5 to the surface normal is not exceeded. The sample head can in this case be moved such that it is moved continuously having constant alignment relative to the surface tangent, in particular having emission and reception beam path oriented perpendicularly to the surface tangent.
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(39) In this first exemplary embodiment, the delay section 3 is arranged in the beam path before the transceiver optic 12, so that the delay occurs before the emission.
(40) This first exemplary embodiment can also have in the interferometric distance measuring arrangement a further interferometer as a calibration interferometer, wherein this can also be embodied in etalon configuration or Mach-Zehnder configuration.
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(43) The reflections of the reference arm as a local oscillator and of the target in the measuring arm are delayed in relation to one another by the runtime via the target distance d. Since two radiation fractions are coupled into the interferometric measuring arrangement having the reference arm and the measuring arm, a total of four interfering radiation fields therefore result on the radiation detector, wherein in the figures, the undelayed radiation fields are indicated with 1 and the delayed radiation fields are indicated with 2 and also L is indicated for the local oscillator (reference arm) and T is indicated for the target (measuring arm). As a result of the frequency modulation of the laser radiation, a time interval or a run section difference also corresponds in this case to a spectral difference f.
(44) The detected intensity I is a product of the radiation fields in the time or frequency domain, the Fourier transformation FT of the intensity I is a folding of the Fourier transformation FT of the fields E.
I=|E|.sup.2=E(t).Math.
FT(I)=FT(E)
where
E(t)=E.sub.L1(t)+E.sub.L2(t.sub.MZ)+E.sub.T1(t.sub.T)+E.sub.T2(t.sub.T.sub.MZ)
(45) In this case, E.sub.L1(t) designates the undelayed radiation fraction which only runs via the reference section, E.sub.L2(t.sub.MZ) designates the delayed radiation fraction which only runs via the reference section, E.sub.T1(t.sub.T) designates the undelayed radiation fraction which runs via the target distance, and finally E.sub.T2(t.sub.T.sub.MZ) designates the radiation fraction which is both delayed and also runs via the target distance. In this case, .sub.MZ represents the runtime of the radiation fractions guided via the delay section, and .sub.T represents the runtime of the radiation fractions which run via the target distance. The spectral intervals f(2L) and f(2d) can be represented as functions of the optical path differences L and d.
(46) In the graphic representation in the frequency domain of
(47) For a frequency modulation with an increase of the optical frequency f, the first undelayed reflection has the highest frequency e(f.sub.L1,t) at the time t. After the folding, the interference term of the two L fields has the highest intensity, but is suppressed because of its location outside the coherence range. The lowest beat frequency component i.sub.L2.sub._.sub.T1 of the interference of the radiation fields e(f.sub.T1,t) and e(f.sub.L2,t), in contrast, represents the desired useful signal.
(48)
(49) In this case, the enlargement shown in
(50) In general, both sides of the coherence length with the exception of a direct-current region become usable by shifting the operating range outside the normal coherence length. However, the unambiguity is lost and care must be taken so that the correct side of the operating distance is selected.
(51)
(52) A third exemplary embodiment of an interferometric measuring arrangement according to the invention is schematically illustrated in
(53) Alternatively to delay sections which can be switched over, according to the invention, continuously or discreetly adjustable variants of delay sections, for example, interferometers having adjustable arm lengths, can also be used.
(54) The effect of a delay section on measurements is illustrated in the following
(55)
with z as an optical path difference and a coherence length of L.sub.coh:=50 mm.
(56) The following definitions and equations apply for the simulations:
(57) time delay:
(58)
phase: (t,):=.Math.(t).Math.(t)
laser amplitude: E.sub.Laser.sub._.sub.0:=1
laser field: E.sub.Laser(t,d):=E.sub.Laser.sub._.sub.0.Math.e.sup.i.Math.(t,(d))
local oscillator length: d.sub.L:=0 m reflectivity: R:=1% oscillator-laser field: E.sub.L(t):=E.sub.Laser(t,d.sub.L).Math.{square root over (R)}
target-laser field: E.sub.T(t):=E.sub.Laser(t,d.sub.T).Math.{square root over (R.Math.L)}
radiation detector field: E:=(E.sub.L(t)+E.sub.T(t))
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(60) The parameters for this example having a target distance of 30 mm and an optical path difference of 60 mm resulting therefrom read as follows:
(61) Beam waist: w.sub.0:=120 m
(62) distance up to the beam waist: d.sub.w.sub.
(63) numeric aperture:
(64)
exit pupil: D:=w(0,w.sub.0,d.sub.w.sub.
Rayleigh length: z.sub.0(w.sub.0)=29.2 mm
target loss: RL:=NA.sup.2.Math.Albedo
and a power level, resulting from the target loss, of 58 dBm, wherein the albedo of a dark metal surface assumed as a target is set at 10%. Distance z (horizontal) and beam cross section (vertical) are each specified in millimeters.
(65) For the sake of simplicity, to illustrate the coherence influence, it is applied as a modulation loss in the Fourier space, i.e., the Fourier transformed P=FT(p) of the detected power p=(E.Math.) is multiplied by the coherence function P=P.Math.coh. The distance d or the optical path difference (OPD.sub.T2.Math.d in air) corresponds to the frequency f via the equation
(66)
with the spectral tuning rate of the laser of
(67)
(68) The associated tomogram of the received signal for the first simulation example is illustrated in
(69) As can be seen in the figure, the signal strength, shown by solid lines, without delay according to the invention reaches its maximum at an optical path difference of 60 mm or at a target distance of 30 mm and is therefore slightly above the sensitivity of approximately 60 dB.
(70)
(71) As can be seen from the associated tomogram of the received signal illustrated in
(72) This is contrasted with the results of a simulation having introduction according to the invention of a delay, as illustrated in
(73) A possible range is predefined by the coherence length of the laser in the case of the selection of the optical path difference of the delay section OPD.sub.MZ. For a good signal analysis without delay, the distance or the OPD.sub.T thereof should be in the range of the coherence length:
0<OPD.sub.T<L.sub.coh
(74) If a delay section is used, this range is shifted by the OPD.sub.MZ of this section:
OPD.sub.MZ<OPD.sub.T<L.sub.coh+OPD.sub.MZ
(75) The minimal delay section is in this case
OPD.sub.MZmin=OPD.sub.TL.sub.coh,
and the maximum is
OPD.sub.MZmax=OPD.sub.T,
so that for the selection of the length of the delay section, the possible range results from
OPD.sub.MZmin<OPD.sub.MZ<OPD.sub.MZmax
OPD.sub.TL.sub.coh<OPD.sub.MZ<OPD.sub.T.
(76) In this case, which is also described by
OPD.sub.T<OPD.sub.MZ<OPD.sub.T+L.sub.coh
(77) If the unambiguity of the measuring rangenormal or inversecan be determined by a movement of the target, for example, the delay distance can be in both ranges:
OPD.sub.TL.sub.coh<OPD.sub.MZ<OPD.sub.T+L.sub.coh
(78) In the above-mentioned example with
d=100 mm.fwdarw.OPD.sub.T=200 mm and L.sub.coh=50 mm,
and the restriction to the normal measuring range, the delay section must be in the range
150 mm<OPD.sub.MZ<200 mm.
(79) If a delay section is used, the laser field consists of two terms, wherein they are mutually delayed and d.sub.MZ designates the length of the delay section according to the invention (in air, the equation
(80)
applies)
(81)
(82) The losses generated by the splitting and guiding together of the radiation field are taken into consideration by the factor . The target distance is again 10 cm and therefore the optical path difference (OPD.sub.T) is 200 mm. To cause a delay, an additional section of the length of, for example, d.sub.MZ=90 mm (OPD=180 mm) is introduced for one of the two radiation fractions, which lies within the possible normal range.
(83) In the tomogram, the effects of three of the four resulting beat frequencies are now identifiable. At 200 mm, the normal signal assignable to the target is recognizable, while in contrast at 180 mm, the signal associated with the delay section occurs. At 20 mm, the interference signal of delayed local oscillator radiation field and undelayed measuring interferometer radiation field, i.e., the interferometer arm comprising the target, is recognizable.
(84) The interference signal located at 380 mm, composed of delayed local oscillator radiation field and delayed measuring interferometer radiation field, is not shown in the figure for reasons of clarity.
(85) The signal at 20 mm is, in spite of the additional losses of 6 dB caused by the delay section, still above the sensitivity threshold and therefore well detectable.
(86)
(87) beam waist: w.sub.0:=25 m
(88) distance up to the beam waist: d.sub.w.sub.
(89) numeric aperture:
(90)
Rayleigh length: z.sub.0(w.sub.0)=1.267 mm
exit pupil D:=w(0,w.sub.0,d.sub.w.sub.
(91) The albedo of a dark metal surface assumed as a target is set in this example at 10%, so that a power level resulting from the target loss of 44 dBm results. The numeric aperture can therefore be enlarged by the factor 5 and the losses can be reduced by 7 dBm, which means a correspondingly higher signal strength.
(92) The associated tomogram of the received signal is illustrated in
(93)
(94) The density in the air channels does not change via temperature and the optical path remains constant. The paths within the beam splitter are identical for both interferometer arms. The illustrated part 3 of the Mach-Zehnder interferometer is therefore athermal.