Anchor, tensioning device, wind energy plant and method for tensioning tensile cords on an anchor
09677275 ยท 2017-06-13
Assignee
Inventors
Cpc classification
E04H12/34
FIXED CONSTRUCTIONS
Y02B10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04C5/122
FIXED CONSTRUCTIONS
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E04C5/08
FIXED CONSTRUCTIONS
E04H12/34
FIXED CONSTRUCTIONS
Abstract
The invention relates to an anchor, more particularly a fixed anchor, for a tensioning device designed for attachment on a construction for holding tensile cords, such as wires, rods, more particularly tensile wires, tension rods, or the like on the anchor, with a multi-part anchor head, wherein the anchor head has an anchor plate in the form of a perforated disc with a feed-through for separately guiding a tensile cord, wherein the feed-through is one of a number of feed-throughs and the tensile cord is one of a number of tensile cords, as well as an intermediate disc mounted on one side of the perforated disc and having a further feed-through for separately guiding the tensile cord, wherein the further feed-through is one of a number of further feed-throughs in the intermediate disc and the tensile cord is the one of the number of tensile cords. According to the invention it is proposed that the intermediate disc is formed as a transition plate which supports at least in the further feed-through a security sleeve which is designed to anchor the tensile cord automatically under tension.
Claims
1. An anchor for a tensioning device designed for attachment on a construction for holding tensile cords on the anchor, the anchor comprising: an anchor head including: a perforated disc having a first side and a second side and a plurality of first through holes for receiving tensile cords, a ring-shaped anchor body supported by the perforated disc and configured to anchor the tensile cords on the perforated disc, an intermediate disc mounted on the first side of the perforated disc and having a plurality of second through holes, each of the second through holes for receiving a respective one of the tensile cords, a plurality of security sleeves supported by the intermediate disc, the plurality of security sleeves being configured to anchor the tensile cords under tension, and a security disc arranged on the second side of the perforated disc, the security disc including a third plurality of through holes for receiving the tensile cords, respectively.
2. The anchor according to claim 1, wherein a setting ring is mounted on a first side of the intermediate disc.
3. The anchor according to claim 2, wherein the setting ring has at least one of: a stop for the intermediate disc and is designed for embedding in a foundation base; and an inner open area that corresponds to the total diameter of the tensile cords so that the tensile cords are provided together through the inner open area.
4. The anchor according to claim 1, wherein the anchor head further has: a cover arranged at the second side of the perforated disc, wherein the cover engages over at least one of the perforated disc and the intermediate disc.
5. The anchor according to claim 4, wherein the cover is a system comprising a cover hood closed on the second side, and a cover cap, wherein the cover hood has a protective cover and the cover cap has a protective connector for one of the tensile cords.
6. The anchor according to claim 1, wherein the plurality of first, second, and third through holes are arranged centro-symmetrically around an axis of the intermediate disc, the perforated disc and the security disc.
7. The anchor according to claim 1, wherein the plurality of first and second through holes are arranged in open areas of the perforated disc and intermediate disc, respectively, that are off-set relative to a stop area.
8. The anchor according to claim 7, wherein the stop area is a centro-symmetrical ring area.
9. The anchor according to claim 7, wherein the open area of the intermediate disc has a counter-sunk area that is sunk centro-symmetrically on an upper side, and an insert area raised centro-symmetrically on a lower side.
10. The anchor according to claim 9, wherein: the counter-sunk area of the intermediate disc is designed for receiving an open area of the perforated disc; the insert area of the intermediate disc is designed for insertion in a setting ring and a stop area arranged on a first side of the intermediate disc is designed for stopping against the setting ring; and a stop area arranged on a second side of the intermediate disc is designed for stopping against the perforated disc.
11. The anchor according to claim 9, wherein a sunk distance of the counter-sunk area corresponds approximately to an indent measurement of the security sleeve, wherein the indent measurement corresponds to a distance between a tension-free and a tension-loaded position of the security sleeve.
12. The anchor according to claim 1, wherein the plurality of second through holes of the intermediate disc has a smooth or structured inner sleeve side which is thread-free.
13. The anchor according to claim 1 wherein the plurality of second through holes has a first conical section and a second cylindrical section.
14. The anchor according to claim 1, wherein at least one of the ring-shaped anchor body and the plurality of security sleeves is formed in a shape of a ring wedge.
15. The anchor according to claim 1, wherein the anchor body has a plurality of expansion slits.
16. The anchor according to claim 1, wherein each of the plurality of security sleeves has a clamping slit that extends continuously along a length of the sleeve.
17. The anchor according to claim 1, wherein at least one of the plurality of security sleeves and the anchor body has a conical outer sleeve side.
18. The anchor according to claim 1, wherein at least one of the plurality of security sleeves and the anchor body has a cylindrical toothed inner sleeve side.
19. The anchor according to claim 1, further comprising an inner sleeve having teeth and is directed asymmetrically to a first side of the anchor.
20. A tensioning device, designed for attachment on a construction and for holding tensile cords on an anchor according to claim 1.
21. The tensioning device according to claim 20, further comprising: a fixed anchor and a tension anchor, wherein tensile cords are held between the fixed anchor and the tension anchor, wherein the anchor head is of the fixed anchor and is designed for fixing the tensile cords before and after tensioning, and the anchor head of the tension anchor is designed for tensioning and then fixing the tensile cords.
22. A wind energy plant comprising: a foundation including a tension anchor; a tower including a plurality of tower segments; an anchor according to claim 1 coupled to a first one of the plurality of tower segments, wherein the first one of the plurality of tower segments includes tensile cords that are held under tension by the anchor and the tension anchor; a nacelle on the tower; and a wind-drivable rotor on the nacelle and coupled to a rotor hub on a generator.
23. A method for tensioning tensile cords of a fixed anchor for a tensioning device designed for attachment on a construction and for holding the tensile cords between the fixed anchor and a tension anchor, wherein the fixed anchor has a multi-part anchor head, the method comprising: introducing a first end of a tensile cord into a first through hole of a perforated disc of the fixed anchor and a second through hole of a transition plate of the fixed anchor, wherein a second end of the tensile cord located in the tension anchor is located in a foundation; setting the tensile cord under tension; and anchoring the tensile cord to the perforated disc and the transition plate.
24. The method according to claim 23, wherein the tensile cord is encased and fixedly clamped in the perforated disc and in the transition plate.
25. The method according to claim 23, wherein introducing comprises inserting a plurality of tensile cords into a plurality of first through holes of the perforated disc of the fixed anchor and a plurality of second through holes of the transition plate of the fixed anchor, wherein a first one of the plurality of tensile cords is provided with a feature that distinguishes the first one of the plurality of tensile cords from a second one of the plurality of tensile cords.
26. A wind energy plant comprising: a foundation including a tension anchor; a tower including a plurality of tower segments; an anchor coupled to a first one of the plurality of tower segments, the anchor including a plurality of tension cords held under tension by the anchor, the anchor comprising an anchor head that includes: a perforated disc having a first side and a second side and a plurality of first through holes for receiving tensile cords, an intermediate disc mounted on the first side of the perforated disc and having a plurality of second through holes, each of the second through holes for receiving a respective one of the tensile cords, wherein the intermediate disc is formed as a transition plate that supports security sleeves designed to anchor the tensile cords under tension, and a security disc arranged on the second side of the perforated disc, the security disc including a third plurality of through holes for receiving the tensile cords, respectively; a nacelle on the tower; and a wind-drivable rotor on the nacelle and coupled to a rotor hub on a generator.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) Embodiments of the invention will now be described below with reference to the drawings and in comparison with the prior art which is likewise illustrated in part. The embodiments are not necessarily drawn to scale but rather the drawings, where serving for explanation, provide a diagrammatic and/or slightly distorted illustration. For supplementing the teachings which are directly discernible from the drawings, reference is made to the relevant prior art. It is thereby to be taken into consideration that numerous modifications and alterations regarding the shape and detail of an embodiment can be undertaken without deviating from the general idea of the invention. The features of the invention disclosed in the description, the drawings and in the claims can be essential both individually and also in any combination for the further development of the invention. Furthermore all combinations of at least two of the features disclosed in the description, the drawings and/or the claims fall within the scope of the invention. The general idea of the invention is not restricted to the exact form or detail of the preferred embodiment illustrated and described in the following, nor is it restricted to an object which would be restricted compared to the object claimed in the claims. In the case of the measurement ranges given, values lying within the said limits are also disclosed and can be used and claimed as boundary values. Further advantages, features and details of the invention are apparent from the following description of the preferred embodiments as well as from the drawings.
(2) The drawings show in detail:
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(12) In
DETAILED DESCRIPTION
(13)
(14) The tower 1001 of the wind energy plant 1000 is embedded in the base 1010 by a foundation shown in
(15)
(16) In the present case, each individual tensile cord 2 for forming the tensile element 2200, e.g., a first and a second tensile cord, is inserted at least into a through opening 11 of the perforated disc and a further through opening 21 of the transition plate, and each individual first tensile cord runs in its axial path along the tower 1001, i.e., between the fixed anchor 2100 and tension anchor 2300, as parallel as possible to the second tensile cord. At least a first of the tensile cords 2200 can be provided with a different distinguishing feature which marks out at least the first tensile cord distinguishably from a second tensile cord. This can, but however need not, be the case. The terms underside and topside, or underneath side and upper side, as used in the following, refer to an axial direction A starting from a distal end D of the anchor head 1 to a proximal end P of the anchor head 1, i.e., thus like a tensioning device 2200 with a fixed anchor 2100 attached on the upper side and a tension anchor 2300 attached on the underneath side of the tensioning device, in the tower 1001 of the wind energy plant as shown in
(17) The intermediate disc formed as the transition plate 20 is accordingly mounted on the underneath of the anchor plates formed as the perforated disc 10. The security disc is correspondingly mounted on the upper side of the perforated disc 10.
(18) A ring-shaped anchor body 110 is seated in a through opening 11 of the perforated disc. A number of ring-shaped anchor bodies 110 are provided accordingly, of which each one anchor body 110 is seated in each one through opening 11 of the perforated disc. A tensile fastening element, here in the form of a security sleeve 120, is seated in the further through opening 21 of the intermediate disc which is designed as the transition plate 20. A number of security sleeves 120 are provided accordingly wherein each one security sleeve 120 is seated in each one through opening 21 of the intermediate disc which is termed a transition plate 20 in the following.
(19) The security disc 30 is fastened by a set of ring screws 40 on the perforated disc 10 wherein each one ring screw 41, 42, 43 passes through an opening in the security disc 30 and is turned in a threaded hole of the perforated disc 10. A cover cap 50 is thus fixed between the security disc 30 and the perforated disc 10.
(20) The cover cap 50 has a cylindrical protective jacket 51 as well as a number of protective connectors 52. Each protective connector 52 is formed to hold an upper end of a tensile cord 2 and to tightly engage over same, i.e., a protective connector 52 is closed at the top side so that moisture is reliably prevented from entering into an upper end of a tensile cord 2. The protective jacket 51 of the protective cap 50 furthermore surrounds the perforated disc 10 and the intermediate disc 20 at the sides.
(21) The cover cap 50 in turn is engaged by a cover hood 60 which has a protective cover 61 and an initially conically formed lateral jacket area 62 and a cylindrical jacket area 63, in order to fit as a whole over the aforementioned component parts of the anchor head 1 and thus to protect the anchor head 1 against dust, moisture as well as the penetration of any other adverse environmental factors.
(22) Following one embodiment of the invention not only are the ring-shaped anchor bodies 110 formed, but also additionally the security sleeves 120 are formed to automatically anchor the tensile cord 2 under tension, namely in the perforated disc 10 and also in the intermediate disc 20. On the one hand this results in an improved anchorage effect for firmly anchoring a tensile cord 2. Through the simplified and synergistically tension-setting measure of a security sleeve 120 in the intermediate disc 20 this also leads to a tensile cord 2 being firmly fixed in the intermediate disc 20. Penetration of damp into a region underneath the transition plate 20 is thus particularly securely prevented. The interaction of the tensile stress and lateral compressive stress when tightening a tensile cord 2 in the through opening 21 by means of the security sleeve 120 also has an advantageous effect here; this effect becomes greater the more plastic the outer region of a tensile cord 2; here the PE-sheath and the inserted corrosion-protecting means between the PE-sheath 2.2 and the wire 2.1 have an additional sealing action in addition to the function previously described.
(23) As a whole the transition plate 20 with the security sleeves 120 under tension produce an additional securing of the tensile cord 2 as a reliable seal against dampness.
(24) The construction of a fixed anchor and the method of functioning thereof will now be explained further below with reference to
(25) The anchor head 1 as described above is housed with its parts underneath the closed cover hood 60 and holds the tensile cords 2 firm when tensile stress is applied.
(26) View (A) of
(27) The tensile cord 2 isas fundamentally explained previouslyfirmly set on the one hand under tension by means of a ring-shaped anchor body 110 in the perforated disc 10, which is further described as a wire wedge in
(28) The tensile cord 2 is fixed by means of a security sleeve 120 inserted in the transition plate 20. Like the ring-shaped anchor body 110 the security sleeve 120 is also designed to anchor a tensile cord 2 under tension; as a result the tensile cord 2 is thus anchored both in the perforated disc 10 and in the transition plate 20. The transition plate 20 is described in further detail in
(29) With regard first to
(30) The intermediate disc designed as the transition plate 20 is here designed to support in one through opening 21 of a number of through openings, a security sleeve 120 which is designed to anchor the tensile cord 2 automatically under stress. The transition plate 20 has for this initially here a number of twelve through openings 21 in a centro-symmetrical and in a triangular-orientated geometry about the axis A. The through openings 21 are for this purpose spaced substantially equally at a distance Zd and are arranged at the corner points of an isosceles and equilateral triangle, i.e., along axes at an angle of =60 relative to one another. Other arrangements are likewise possible, by way of example an arrangement also of 3, 7, 9, 12, 15 or 16 centro-symmetrical through openings 21.
(31) Just with reference to
(32) As can further be seen from
(33) As can be seen in concrete form from
(34) As is apparent from
(35) View (E) of
(36) The spacing of the ribs 141 in the rib arrangement 140 is as shown in the view (B) of
(37) The clearance 130S of the clamping slit 130 amounts here roughly to the width of one rib or lies in the region of a tenth of the diameter 120D of the security sleeve, preferably between 5 and 15% of a mean diameter or an inner diameter 120Di, preferably below 10% of an outer diameter 120Da.
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(39) A through opening 11 of the perforated disc 10 has a first conically tapering section 11.1, a second substantially cylindrical middle region 11.2 and a conically widening region 11.3. The conicity of the first through opening area 11.1 is greater than the conicity of the third through opening area 11.3.
(40) As a result of the countersunk area 23.1 of the transition plate 20 the latter is suitable for a tight-fitting centering location of a through opening area 13 of the perforated disc 10, namely the insert area 13.2 thereof. The insert area 23.2 of the transition plate in turn is adapted with close fit to an insert area of a setting ring 3 so that the perforated disc 10 can be inserted into the transition plate 20 and the transition plate 20 can be inserted centered into the setting ring 3. A lower stop area 20.2 is thereby produced for stopping on the setting ring. An upper stop area 20.1 of the transition plate 20 comes to a stop on the lower stop area 10.2 of the perforated disc 10.
(41) The flat surface 10.1 of the perforated disc in turn serves for the flat bearing of the cover cap 50 and the security disc 30 above as previously described.
(42) The ring-shaped anchor body 110 adapted in shape for insertion in a through opening 11 of the perforated disc 10 is shown in
(43) The sleeve face 111 supports expansion grooves 170 spread around the periphery in 120 sections, the clearance of which lies clearly below that of the clearance 130S of the security sleeve 120.
(44) An inner side 112 of the ring-shaped anchor body has teeth 180 wherein the tips of one tooth 181 are sharp-edged. More particularly the teeth 180 are again hardened compared with the core hardness.
(45) View (F) of
(46) A flow chart of