Valve device adaptable for brake control of a variety of pressure medium-operated vehicle brake systems
09676378 ยท 2017-06-13
Assignee
Inventors
- Bernd-Joachim Kiel (Wunstorf, DE)
- Hartmut Rosendahl (Hannover, DE)
- Gerd Roters (Wunstorf, DE)
- Wolfgang Strache (Hemmingen, DE)
- Otmar Struwe (Hannover, DE)
Cpc classification
B60T17/04
PERFORMING OPERATIONS; TRANSPORTING
F16K31/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/683
PERFORMING OPERATIONS; TRANSPORTING
B60T13/68
PERFORMING OPERATIONS; TRANSPORTING
B60T15/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T8/36
PERFORMING OPERATIONS; TRANSPORTING
B60T17/04
PERFORMING OPERATIONS; TRANSPORTING
F16K31/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T15/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A valve device for brake control of a different pressure medium-operated vehicle brake systems comprises a housing that has pressure medium ducts. A relay valve provides a pneumatic control pressure, which is fed to the relay valve via at least one of the pressure medium ducts at a higher flow rate. At least one insert is pneumatically connected to at least two of the pressure medium ducts, which can be pneumatically connected to each other by the insert. The two pressure medium ducts define a pressure medium path, the profile of which differs based on the housing that is in each case selected and/or switched based on the selected insert. The housing is selected from a set of housings having different pressure medium ducts, in particular bores, but which are otherwise essentially similar. The insert is selected from a set of different inserts.
Claims
1. A valve system adaptable for brake control of different pressure-medium-operated vehicle brake systems, the valve system comprising: a set of a plurality of different inserts; and a valve device configured to receive an insert selected from the set of the plurality of different inserts, the valve device including: a housing having a housing block and a housing cover, the housing block having a plurality of pressure medium ducts, the housing cover having at least one pressure medium bore, the housing block being mountable to the housing cover in one direction and configured to receive the selected insert in a different direction; and a relay valve configured to increase a pressure medium flow rate of air pressure present at at least one of the plurality of pressure medium ducts, at least two pressure medium ducts of the plurality of pressure medium ducts being configured to pneumatically connect to a first pressure medium bore of the at least one pressure medium bore and to a pneumatic port of the selected insert to define a pressure medium path, wherein each insert of the set of the plurality of different inserts provides a different pressure medium path when received by the valve device.
2. The valve system as claimed in claim 1, wherein at least one of the plurality of pressure medium ducts is assigned a function from a group of functions consisting of (i) aeration, (ii) ventilation, (iii) conduction of control pressure or redundancy pressure, (iv) conduction of brake pressure, and (v) not used, depending on the selected insert received by the valve device.
3. The valve system as claimed in claim 1, wherein the at least on pressure medium bore further comprises a second pressure medium bore, and wherein operability of the second pressure medium bore is based on the selected insert received by the valve device.
4. The valve system as claimed in claim 1, wherein the plurality of pressure medium ducts comprises a plurality of port ducts leading to ports on the housing, wherein the defined pressure medium path comprises at least two of the plurality of port ducts, and wherein operability of the port ducts of the pressure medium path is based on the selected insert received by the valve device.
5. The valve system as claimed in claim 1, wherein the relay valve is disposed in the housing block.
6. The valve system as claimed in claim 1, wherein each pressure medium duct of the plurality of pressure medium ducts is dissimilar from other ones of the plurality of pressure medium ducts, and wherein the housing block and the housing cover are configured to surround and clamp to the insert.
7. The valve system as claimed in claim 1, wherein each insert of the set of the plurality of different inserts is configured to be inserted in the housing block, comprises at least one of valve cartridges and valve blocks, and includes at least one valve controllable to at least one of open and block a corresponding pressure medium path produced when received by the valve device.
8. The valve system as claimed in claim 7, wherein each of the at least one of valve cartridges and valve blocks has a hardened injection-molded compound or cast compound that at least partially surrounds at least one valve therein.
9. The valve system as claimed in claim 7, wherein the at least one of valve cartridges and valve blocks have (i) at least one of different and identical valves, and (ii) connecting ducts different from one another.
10. The valve system as claimed in claim 7, wherein each of the at least one of valve cartridges and valve blocks has (i) at least one connecting duct, the at least one connecting duct of one of the at least one of valve cartridges and valve blocks being one of dissimilar and identical to the at least one connecting duct of another one of the at least one of valve cartridges and valve blocks, and (ii) at least one valve, the at least once valve of one of the at least one of valve cartridges and valve blocks being one of dissimilar and identical to the at least one valve of another one of the at least one of valve cartridges and valve blocks.
11. The valve system as claimed in claim 1, wherein, depending on the selected insert received by the valve device, the valve device is configured as a device from the group consisting of (i) a relay modulator from an electropneumatic parking brake, (ii) a relay modulator for an electronically regulated brake system, (iii) a relay modulator for a pneumatic brake system with at least one of an anti-lock brake system and traction control system, (iv) an electromagnetic relay valve, and (v) a relay valve.
12. The valve system as claimed in claim 4, wherein the ports on the housing are configured to connect to at least one of (i) a compressed-air reservoir, (ii) a vent, (iii) a brake pedal device, and (iv) at least one brake cylinder.
13. The valve system as claimed in claim 1, wherein the housing is formed at least partially from metal, and the plurality of pressure medium ducts is formed at least partially by bored in the housing block.
14. A vehicle brake system, comprising: pressure-medium-operated brake cylinders, and the valve system as claimed in claim 1.
15. A vehicle, comprising: the vehicle brake system as claimed in claim 14.
16. The valve system as claimed in claim 1, wherein the insert is a valve block.
17. A vehicle, comprising: the valve system as claimed in claim 1.
18. The valve system as claimed in claim 7, wherein the at least one valve is an electromagnetic valve.
19. The valve system as claimed in claim 8, wherein the hardened injection-molded compound or cast compound is a plastic injection-molded compound or cast compound.
20. The valve system as claimed in claim 13, wherein the metal is aluminum.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further embodiments will emerge from the claims and from the exemplary embodiments, which are explained in more detail on the basis of the appended drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9)
(10) The insert 2 is fastened to a housing 8 of the valve device 1. The housing 8 includes a housing block 10 and a housing cover 12, which is fastened to the housing block 10 for example by means of screws 14, 14, 14 and a further screw which is obscured. The insert or valve block 2 is clamped between the housing block 10 and the housing cover 12. Here, pneumatic connections to corresponding internal pneumatic ports on the housing block 10 and/or on the housing cover 12 are produced via the internal pneumatic ports of the insert 2.
(11) The valve device 1 is, owing to the housing 8, too, a relay modulator device for an electronically regulated brake system. A different function of the valve device 1 may be attained by means of an alternatively selectable insert 2 and/or by means of an alternatively selectable housing 8.
(12) The housing block 10 has pneumatic ports 16 and 16 and, if appropriate, further pneumatic ports that are pneumatically connected to port ducts in the housing block 10.
(13)
(14) Instead of the housing cover 12, there is provided in the valve device 1 a housing cover 12, which is of simplified form in relation to the housing cover 12, in particular because the insert 2 is also of simplified form in relation to the inserts 2, 2 and 2 of
(15) A relay valve 17 is arranged substantially in the housing block 10. The housing block 10 also has internal pneumatic interfaces 18 for connecting to the insert 2 or to a different insert. A pneumatic connection between the housing block 10 and the housing cover 12 is realized by means of a pneumatic interface 20. Here, pneumatic connections via pneumatic interfaces or ports may be produced by means of correspondingly arranged drilled holes, and sealing may be realized by a seal, for example an O ring, arranged in the transition region.
(16)
(17) In particular, the housing 8 has the housing block 10 and the housing cover 12. The insert 2 is arranged between the housing block 10 and the housing cover 12 and has internal pneumatic interfaces 22, 24, 26, 28, 30, 32 and 34 to the housing cover 12 and further internal pneumatic interfaces 36, 38 and 40 to the housing block 10. The valve device 1 is connected via the pneumatic port 16 and a compressed-air line 42 to a compressed-air reservoir vessel 44 and can thus be supplied with compressed air from a compressed-air reservoir. The valve device 1 is furthermore connected via the pneumatic port 16 and via a compressed-air line 46 to at least one brake cylinder 48, such that a vehicle can be braked by means of the brake cylinder 48.
(18) Via a further pneumatic port 16 and a compressed-air line 50, the valve device 1 can be ventilated to a vent 52. If appropriate, the vent 52 may also be integrated directly into the valve device 1 or flange-mounted on the valve device 1. Finally, a further pneumatic port 16 is provided on the housing 8 of the valve device 1 for connecting to a brake pedal device 54 via a compressed-air line 56.
(19) The housing 8 preferably has pressure medium ducts realized as bores. As regards the pressure medium ducts, a distinction will hereinafter be made between port ducts and internal ducts. Port ducts 58, 60, 62 and 64 are pressure medium ducts that lead to the pneumatic ports 16 to 16 on the housing 8. Further pressure medium ducts are internal ducts 66, 68, 70 and 72, which, in this case, are arranged in the housing cover 12. The valve device 1 also has, in particular in the housing block 10, further pressure medium ducts or internal ducts 73, 74 and 75.
(20) A brake pressure is electropneumatically modulated by means of the valve block 2 and provided via the internal pneumatic interface 40 and the pressure medium duct 74 to the relay valve 17. By means of the relay valve 17, the air pressure prevailing in the pressure medium duct 74 is provided, at a higher air flow rate, via the port duct 64. For this purpose, the relay valve draws compressed air via the pressure medium duct 73 or ventilates the port duct 64 to the vent 52 via the pressure medium duct 75.
(21) For exemplary illustration of a further possible air guidance configuration in the exemplary embodiment shown, a redundancy pressure is provided to the valve block 4 via the port duct 58 in the housing block 10, and onward via the pneumatic interface 20, via the internal duct 66 and finally via the internal pneumatic interface 22. In the event of an electronics failure or power failure, or deenergized valves, the redundancy pressure is transmitted through to the relay valve 17.
(22) In this respect, the valve device 1 of
(23) In the valve device 1 of
(24) A ventilation, or reduction of a modulated pressure, may take place, in the event of an energization of an electromagnetic valve 90, via a further pressure medium path that includes the port duct 62, a connecting duct 92, the internal duct 68, a connecting duct 94, the electromagnetic valve 90, a connecting duct 96, the connecting duct 80, the connecting duct 82 and the internal duct 74.
(25) In conjunction with the valve block 2, the internal duct 70 is not used. The internal pneumatic interfaces 26 and 28 and/or ports or blind holes adjoining them may also be omitted if appropriate. In alternative exemplary embodiments, the internal duct 70, which is not required, may also be omitted. Furthermore, the existing pressure medium ducts, in particular the connecting ducts, may also be guided differently and for example also connect other pneumatic interfaces to one another or be connected to other pneumatic interfaces.
(26)
(27) The valve devices 1 and 1 differ, owing to the different selected valve blocks 2 and 2, by a different functionality, in particular in the event of an electronics failure, power failure or failure of at least one of the electromagnetic valves 78, 88, 90, 98, 100. For the different functionality, it is necessary merely to select a valve block 2 to 2 provided for this purpose, whereas for example the housing 8 may remain the same. The housing 8 can thus be produced inexpensively in large unit quantities. The housing 8 may be one of numerous housings of an identical housing type, wherein all of the housings 8 of the housing type have substantially identical features, in particular originate from the same casting mold or an identical casting mold. The pressure medium ducts or drilled holes of the housings 8 of identical housing type may however be arranged differently, and thus be adapted to the respectively desired function of the valve device 1 that has the respective housing 8.
(28)
(29)
(30)
(31) The valve device 1 is thus formed as a 1-channel axle modulator and is provided for actuating brakes 132 and 134 on a front axle 136 of a vehicle that has the brake system 130. Further valve devices 1 are provided as wheel modulators in each case for a brake 138 and 140, respectively, on a rear axle 142 of the vehicle, and are combined in a 2-channel axle modulator 143. Furthermore, the brake system 130 has a brake actuating device 54 with a brake transducer, has a trailer control valve device 146, and has a device for control 148 formed as a control unit. The device for control 148 performs central control functions of the electronic brake system, such that it simultaneously forms a central controller of the electronic brake system.
(32) The brake system 130 is constructed with three brake circuits that are fed from three compressed-air reservoir vessels 150, 152 and 154 and that, in turn, receive compressed air from at least one compressor (not illustrated), preferably after treatment in a compressed-air treatment device, and preferably via a four-circuit protection valve. It is primarily possible for the brakes 132 and 134 at the front axle 136 to be actuated by means of the first brake circuit and for the brakes 138 and 140 at the rear axle 142 of the vehicle, and brakes (not illustrated) of an attached trailer, to be actuated by means of the second brake circuit. A third brake circuit, which is fed from the compressed-air reservoir vessel 154, is provided for operating, in particular releasing, a parking brake.
(33) Compressed air from the compressed-air reservoir vessels 150 and 152 is provided to the brake pedal device 54 via compressed-air lines 156 and 158 and also 160 and 162, respectively. In response to an actuation of the brake pedal of the brake pedal device 54, the brake pedal device 54 or the brake transducer generates an electrical brake demand signal that is transmitted via an electrical interface to an electrical line 164 and via the electrical line 164 and via an electrical interface to the device for control 148. Furthermore, the brake actuating device 54 directly modulates a redundancy pressure for the two brake circuits and provides the redundancy pressure via two of its pneumatic interfaces.
(34) The control device 148 is electrically connected via electrical lines 166, 168 and 170, respectively, to the valve devices and modulators 1 and to the trailer control valve 146. The control device 148 can thus perform control functions and, in conjunction with sensors, perform regulating functions for those components of the brake system 130 that it actuates and/or for the valve device 1 and for the trailer control valve device 146.
(35) In response to the braking demand signal, the control device 148 actuates the valve devices 1 such that the valve devices 1 modulate a brake pressure calculated and/or selected by the control device 148 according to the braking demand signal, if appropriate, as a function of further parameters. Pressure sensors (not illustrated) in the valve device 1 measure the modulated brake pressure, transmit the measurement results to the control device 148 via the electrical line 166 and 168, respectively, such that feedback is provided and the brake pressure can be regulated by the control device 148. Electronics for modulating and/or regulating the brake pressure are thus provided in the control device 148. The valve device 1 therefore need not have any control electronics or regulating electronics. It is however alternatively also possible for some or all of the electronics for regulating the brake pressure to be arranged on the valve device 1.
(36) The brake pressure modulated by the valve device 1 or the 1-channel axle modulator 1 at the front axle 136 is provided via a compressed-air line 171 and 172, respectively, firstly to an ABS valve 174 and 176, respectively, for an anti-lock brake function, and subsequently via a compressed-air line 178 and 180, respectively, to the brake cylinder 48 and to a brake cylinder 182, or to a diaphragm part of the brake cylinder 48 and 182, respectively. The brakes 132 and 134 can be actuated by means of the brake cylinders 48 and 182. The compressed air for this purpose is provided to the valve device 1 at the front axle 136 of the vehicle from the first brake circuit via a compressed-air line 184.
(37) By contrast, a compressed-air line 186 supplies compressed air from the second brake circuit to the valve devices 1 or the 2-channel axle modulator 143 at the rear axle 142 of the vehicle. The brake pressure modulated by the valve devices 1 at the rear axle 142 of the vehicle analogously to the modulation of the brake pressure medium by the valve device 1 at the front axle 136 is provided via a compressed-air line 188 and 190, respectively, to a diaphragm part of a combined spring brake cylinder 192 and 194, respectively.
(38) The brake system 130 furthermore provides functions of an anti-lock system, traction control and electronic stability control. Rotational speed information of the individual wheels of the vehicle during driving and during the braking process is required for this purpose. The brake system 130 therefore has wheel sensors 196, 198, 200 and 202, which detect wheel rotational speeds of the individual wheels and transmit measurement values or information regarding the detected wheel rotational speeds to the control device 148 via an electrical line 204, 206, 208 and 210, respectively.
(39) The anti-lock function is intended to counteract a locking tendency of the wheels. If a locking tendency of a wheel at the rear axle 142 of the vehicle is identified, the valve device 1 assigned to the wheel is therefore actuated via the electrical line 168 in order to release the brake 138 or 140, respectively, or in order to ventilate the diaphragm part of the combined spring brake cylinder 192 or 194, respectively, via the compressed-air line 188 or 190, respectively, or in order to lower the pneumatic pressure in the respective diaphragm part. By contrast, at the front axle, to release the brake 132 or 134 in the event of a blocking tendency being identified, the ABS valve 174 or 176, respectively, is actuated by the control device 148 via an electrical line 212 or 214, respectively. In response to this, the ABS valve 174 or 176, respectively, ventilates the compressed-air line 178 or 180, respectively, or at least increases the pressure prevailing therein no further.
(40) It is also the case if an impending or actual loss of stability or skid tendency of the vehicle is detected by means of the electronic stability function that the ABS valves 174 and 176 and the valve devices 1 at the rear axle 142 of the vehicle can be actuated in a targeted manner in order to influence the pressure in the compressed-air lines 178, 180, 188 and 190 or brake individual wheels in a targeted manner, as described for the ABS function.
(41) It is likewise possible for the electronic stability function, and in addition to the traction control, for the pressure in the compressed-air lines 178, 180, 188 and 190 to be increased in a targeted manner. In the case of the traction control, the control device 148 identifies slip of the wheels from the detected wheel rotational speeds and if appropriate from further data, and thus actuates the valve devices 1 in order to brake the wheels to counteract the slip or prevent spinning of the wheels. Here, at the rear axle 142, it is possible for the two wheels to be braked independently of one another. By contrast, at the front axle 136, the 1-channel axle modulator or the valve device 1 is responsible for braking the wheels. The brakes 132 and 134 at the wheels of the front axle 136 may also be acted on with different brake pressures owing to the ABS valves 174 and 176. In this exemplary embodiment, two valve devices 1 as wheel modulators are provided together to form the 2-channel axle modulator at the rear axle 142, but only one valve device 1 is provided, as the 1-channel axle modulator, together with the two ABS valves 174 and 176 at the front axle 136 of the vehicle.
(42) In an alternative exemplary embodiment, however, it is also possible for two valve devices 1 formed as wheel modulators, or a 2-channel axle modulator, to be provided at the front axle instead of the valve device 1, which is used as a 1-channel axle modulator, with the two ABS valves 174, 176.
(43) For the pneumatic modulation of the brake pressure in the redundancy situation, the redundancy pressure modulated by means of the brake actuating device 54 in the first brake circuit is conducted to the valve device 1 at the front axle 136 via a compressed-air line 216. The valve devices 1 at the rear axle 142 analogously receive the modulated redundancy pressure from the second brake circuits via compressed-air lines 218 and 220. In the case of an electrical failure or in the event of an electronics failure, the valve devices 1 modulate the brake pressure in the compressed-air lines 178, 180, 188 and 190 purely pneumatically in accordance with the respective redundancy pressure in the first and second brake circuit respectively, such that the vehicle with the brake system 130 can be braked pneumatically.
(44) The brake system 130 furthermore actuates brakes on a trailer if appropriate. Via a compressed-air line 222, the redundancy pressure from the second brake circuit is connected via a pneumatic interface to the trailer control valve device 146. Via another pneumatic interface, a further compressed-air line 224 is connected to the trailer control valve device 146, which provides the redundancy pressure to a compressed-air port 226, which can be connected to pneumatic systems of the trailer. Compressed-air lines 228, 230 and 232 are connected via further pneumatic interfaces of the trailer control valve 146. A modulated reservoir air pressure can be drawn via the compressed-air line 228, and a reservoir air pressure can be drawn directly via the compressed-air line 230, from the third brake circuit and provided via the compressed-air line 232 to a compressed-air port 234 for connecting to compressed-air systems of the trailer. Here, the compressed air with the modulated air pressure is drawn via a parking brake actuating device 236, which in turn draws the reservoir air pressure from the third brake circuit via compressed-air lines 238, 240 and 242. Electrical actuation and monitoring of the trailer control valve 146 takes place via the electrical line 170.
(45) A parking brake function of the brake system 130 can be controlled by means of the parking brake actuating device 236. The parking brake function can be activated and deactivated by the parking brake actuating device 236 separately for the vehicle and for the trailer, which is possibly coupled to the vehicle. The supply of compressed air takes place from the third brake circuit. To engage or release the parking brake function, spring store parts of the spring brake cylinders 192 and 194 are aerated or ventilated, respectively. For this purpose, the parking brake actuating device 236 provides the modulated parking brake pressure via a compressed-air line 244 to a relay valve 246, which boosts the air pressure with compressed air drawn via a compressed-air line 248 and, in order to release the parking brake, provides the air pressure to spring store parts of the combined spring brake cylinders 192 and 194 via compressed-air lines 250 and 252.
(46) All of the features specified in the above description and in the claims may be used both individually and also in any desired combination. The disclosure of the inventive embodiments is thus not restricted to the described or claimed combinations of features. Rather, all combinations of features should be regarded as being disclosed.
(47) It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained, and since certain changes may be made in the above constructions without departing from the spirit and scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(48) It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described and all statements of the scope of the invention that, as a matter of language, might be the to fall therebetween.