Hollow fiber membrane module
09675936 ยท 2017-06-13
Assignee
Inventors
Cpc classification
B01D63/031
PERFORMING OPERATIONS; TRANSPORTING
B01D63/04
PERFORMING OPERATIONS; TRANSPORTING
B01D69/081
PERFORMING OPERATIONS; TRANSPORTING
B01D2315/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D63/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hollow fiber membrane module including at least two types of hollow fiber membranes having different inner diameters, comprising first hollow fiber membranes and second hollow fiber membranes, and the equation |P.sub.AP.sub.0||P.sub.BP.sub.0| where P.sub.0 is an initial pressure applied to upper open ends of the first and second hollow fiber membranes, and P.sub.A and P.sub.B are respective pressures at lower open ends of the first and second hollow fiber membranes.
Claims
1. A hollow fiber membrane module comprising: at least two types of hollow fiber membranes having different inner diameters, comprising first hollow fiber membranes and second hollow fiber membranes, outer peripheral surfaces of each of the first hollow fiber membranes and the second hollow fiber membranes being permeable to water for filtering water therethrough from outside the outer peripheral surfaces to respective hollows inside the first hollow fiber membranes and the second hollow fiber membranes, wherein P.sub.0 is an initial pressure applied to upper open ends of the first and second hollow fiber membranes, and P.sub.A and P.sub.B are respective pressures at lower open ends of the first and second hollow fiber membranes, wherein lower ends of the first and second hollow fiber membranes are potted in a header that is closed to an outside of the hollow fiber membrane module, and the lower open ends of the first and second hollow fiber membranes are in fluid communication with each other, and wherein the first hollow fiber membranes have an inner diameter of about 0.4 mm to about 1.2 mm, and the second hollow fiber membranes have an inner diameter larger than the inner diameter of the first hollow fiber membranes.
2. The hollow fiber membrane module according to claim 1, wherein a total membrane area ratio of a total area of the outer peripheral surfaces of the first hollow fiber membranes to a total area of the outer peripheral surfaces of the second hollow fiber membranes is about 1 or greater.
3. The hollow fiber membrane module according to claim 1, wherein the hollow fiber membrane module is a pressurizing type hollow fiber membrane module and P.sub.0 is greater than zero.
4. The hollow fiber membrane module according to claim 3, wherein the pressurizing type hollow fiber membrane module comprises a housing including a raw water inlet, a concentrated water outlet, a treated water outlet, and a plurality of the first and second hollow fiber membranes arranged inside the housing in a longitudinal direction of the housing.
5. The hollow fiber membrane module according to claim 1, wherein the hollow fiber membrane module is a submerged type hollow fiber membrane module and P.sub.0 is less than zero.
6. The hollow fiber membrane module according to claim 5, wherein the submerged type hollow fiber membrane module comprises: the header; and a plurality of the first and second hollow fiber membranes potted in the header and arranged in a direction perpendicular to a longitudinal direction of the header.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The above and other aspects, features, and principles of the present invention will become apparent from the following detailed description of some exemplary embodiments in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(7) Some exemplary embodiments of the present invention are described herein with reference to the accompanying drawings; however, embodiments of the present invention may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not restrictive. Also, it should be noted that the drawings may not be to precise scale and some of the dimensions, such as width, length, thickness, and the like, may be exaggerated for clarity of description in the drawings. Also, although some elements are illustrated in the drawings, for convenience of description, other elements may be omitted but will be easily understood by those skilled in the art. It is to be understood that when an element is referred to as being on or under another element, for example, the element may be directly formed on or under the other element, or one or more intervening elements may also be present therebetween. Like components are denoted by like reference numerals throughout the drawings.
(8) Herein, expressions indicating spatial orientations, such as upper end (portion) and lower end (portion), are to be construed as indicating relative orientations instead of absolute orientations.
(9) A pressurizing type hollow fiber membrane module according to an embodiment of the present invention is described below.
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(11) For a hollow fiber membrane module including one type of hollow fiber membrane having an identical inner diameter, irrespective of a pressurizing type or a submerged type, it is not easy to achieve uniform filtration of raw water in the longitudinal direction of the hollow fiber membrane due to pressure drop. For example, in a hollow fiber membrane module having a length of about 2 m, filtration efficiency increases with decreasing distance between the module and a water collection unit. Specifically, the hollow fiber membrane module has high filtration efficiency within a distance of about 1 m to about 1.5 m from the water collection unit and is significantly deteriorated in filtration efficiency when placed at a distance of more than about 1.5 m from the water collection unit, thereby deteriorating overall filtration efficiency of the hollow fiber membrane module.
(12) Theoretically, it is known that when fluid flows into any type of hollow pipes including a hollow fiber membrane, a pressure change in a longitudinal direction of the pipes is given by Equation 2, the Hagen-Poiseuille Equation:
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(14) In Equation 2, P denotes pressure, denotes viscosity of fluid, Q denotes a flow rate of the fluid, z denotes a length of a pipe, and d, denotes an inner diameter of the pipe.
(15) According to the Hagen-Poiseuille Equation, as the length of the hollow fiber membrane increases and the inner diameter of the hollow fiber membrane decreases, pressure deviation increases in the longitudinal direction thereof, and in the case of hollow fiber membranes having an identical length, pressure difference occurs between opposite ends thereof due to difference in inner diameter thereof. Accordingly, in order to improve water processing efficiency using the pressure difference, according to embodiments of the present invention, a hollow fiber membrane module includes at least two types of hollow fiber membranes having different inner diameters that are intermingled with each other.
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(18) Accordingly, despite a single treated water outlet, the pressurizing type module shown in
(19) The pressurizing type hollow fiber membrane module is provided with the at least two types of hollow fiber membranes having different inner diameters and including the hollow fiber membranes A and B, and satisfies Equation 1 wherein initial pressure applied to the upper open ends of the hollow fiber membranes A and B is P.sub.0 and pressures at the lower open ends of the hollow fiber membranes A and B are P.sub.A and P.sub.B, respectively. In the pressurizing type hollow fiber membrane module, P.sub.0 is greater than zero.
|P.sub.AP.sub.0|P.sub.BP.sub.0|Equation 1
(20) In one embodiment, the pressurizing type hollow fiber membrane module satisfies |P.sub.AP.sub.0|P.sub.BP.sub.0|.
(21) In one embodiment, the hollow fiber membranes A have an inner diameter D.sub.A of about 0.4 mm to about 1.2 mm, and the hollow fiber membranes B have an inner diameter D.sub.8 larger than the inner diameter D.sub.A of the hollow fiber membranes A.
(22) A total membrane area ratio (A/B) of the hollow fiber membranes A and B may vary depending upon outer diameters of the membranes, and may be about 1 or more, and, in one embodiment, is about 2 or more. The membrane area means a total area of outer peripheral surfaces of unit hollow fiber membranes.
(23) A submerged type hollow fiber membrane module according to another embodiment of the present invention is described below.
(24) Referring to
(25) Even in the case of the submerged type hollow fiber membrane module, negative pressure is applied to the upper end of the module, and thus, a pressure drop occurs in the longitudinal direction of the hollow fiber membranes. Accordingly, in the case of the submerged type module using one type of hollow fiber membrane having an identical inner diameter, negative pressure generating drive force that allows raw water to permeate into the hollow fiber membranes from outside may not be secured at a lower portion of the hollow fiber membranes. Similar to the aforementioned pressurizing type hollow fiber membrane module, the submerged type hollow fiber membrane module according to an embodiment of the present invention also includes at least two types of hollow fiber membranes having different diameters so as to achieve uniform or substantially uniform filtration in the longitudinal direction of the hollow fiber membranes.
(26) Referring back to
(27) The submerged type hollow fiber membrane module is provided with the at least two types of hollow fiber membranes having different inner diameters and including the hollow fiber membranes A and B, and satisfies Equation 1, where initial pressure applied to the upper open ends of the hollow fiber membranes A and B is P.sub.0 and pressures at the lower open ends of the hollow fiber membranes A and B are P.sub.A and P.sub.B, respectively. In the case of the submerged type hollow fiber membrane module, P.sub.0 is less than zero.
|P.sub.AP.sub.0|P.sub.BP.sub.0|Equation 1
(28) In one embodiment, the hollow fiber membranes A have an inner diameter D.sub.A of about 0.4 mm to about 1.2 mm, and the hollow fiber membranes B have an inner diameter D.sub.B larger than the inner diameter D.sub.A of the hollow fiber membranes A.
(29) Although a total membrane area ratio (A/B) of the hollow fiber membranes A and B may vary depending upon outer diameters of the membranes, the total membrane area ratio, in one embodiment, is about 1 or more.
(30) Embodiments of the present invention are described in further detail below with reference to some examples. These examples are provided for purposes of illustration and should not be construed in any way as limiting the scope of the present invention.
Examples 1 to 15 and Comparative Examples 1 to 3
Measurement of Water Throughput in Pressurizing Type Module
Example 1
(31) A pressurizing type module (8 inch diameter) in the form as shown in
Membrane area of hollow fiber membranes=Total area of outer peripheral surfaces of hollow fiber membranes=(outer diameter of hollow fiber membranes)(length of hollow fiber membranes)(the number of potted hollow fiber membranes)
Membrane area ratio (%) of hollow fiber membranes A=(Total membrane area of hollow fiber membranes A/Total membrane area of hollow fiber membranes A and B)100
Membrane area ratio (%) of hollow fiber membranes B=(Total membrane area of hollow fiber membranes B/Total membrane area of hollow fiber membranes A and B)100
Outer diameter of hollow fiber membranes=Inner diameter of hollow fiber membranes1.21+0.28
(32) TABLE-US-00001 TABLE 1 Example 1 Membrane area ratio (%) of 92 93 94 95 96 97 98 hollow fiber membrane A Membrane area ratio (%) of 8 7 6 5 4 3 2 hollow fiber membrane B Membrane area (m.sup.2) of 58.9 60.9 63.1 65.3 67.7 70.2 72.8 hollow fiber membrane A Membrane area (m.sup.2) of 5.1 4.6 4.0 3.4 2.8 2.2 1.5 hollow fiber membrane B Total membrane area (m.sup.2) 64.0 65.5 67.1 68.7 70.5 72.4 74.3 Water throughput per 86.7 88.0 89.1 90.1 90.8 90.9 89.5 module (m.sup.3/d)
(33) As shown in Table 1, when the inner diameters of the hollow fiber membranes A and B were fixed, water throughput per module varied depending upon the membrane areas and the membrane area ratios of the hollow fiber membranes A and B. When the membrane area ratio of the hollow fiber membranes B having a larger inner diameter than the hollow fiber membranes A was 3%, a maximum water throughput per module was obtained. Further, when the membrane area ratio of the hollow fiber membranes B was greater than 3%, total membrane area decreased such that the water throughput was reduced, and when the membrane area ratio of the hollow fiber membranes B was less than 3%, a pressure drop at lower ends of the hollow fiber membranes increased such that the water throughput was reduced.
Examples 2 to 13 and Comparative Example 1
(34) In Examples 2 to 13, water throughput of a pressurizing type module was measured when the inner diameter of hollow fiber membranes A was fixed to 0.8 mm and the inner diameter of hollow fiber membranes B was changed in the range from 1 mm to 58 mm to have a membrane area as shown in Table 2. In Comparative Example 1, water throughput of a pressurizing type module was measured when only a single type of hollow fiber membrane having a length of 2 m and an inner diameter of 0.8 mm was potted.
(35) TABLE-US-00002 TABLE 2 Hollow fiber Hollow fiber membrane A membrane B Length of Inner Membrane Inner Membrane Total Water Increasing hollow fiber diameter area diameter area membrane throughput rate of water membrane (m) (mm) (m.sup.2) (mm) (m.sup.2) area (m.sup.2) (m.sup.3/day) throughput Comparative 2 0.8 78.5 78.5 71.2 Example 1 Example 2 2 0.8 35.2 1 35.2 70.4 77.4 8.7% Example 3 2 0.8 47.3 1.4 20.3 67.6 81.9 15.0% Example 4 2 0.8 59.7 2.2 8.1 67.8 84.2 18.3% Example 5 2 0.8 65.7 3.1 4.2 69.9 88.4 24.2% Example 6 2 0.8 70.6 5.5 1.5 72.1 94.4 32.6% Example 7 2 0.8 73.3 7.2 0.8 74.1 97.2 36.5% Example 8 2 0.8 75.4 8.8 0.4 75.8 98.6 38.5% Example 9 2 0.8 74.9 10.5 0.4 75.3 100.2 40.7% Example 10 2 0.8 75.4 15.4 0.2 75.6 102.2 43.5% Example 11 2 0.8 75.8 20 0.1 75.9 103.3 45.1% Example 12 2 0.8 67.7 41 0.3 68.0 94.3 32.4% Example 13 2 0.8 57.2 57 0.4 57.6 80.8 13.5%
(36) As shown in Table 2, in Examples 2 to 13 in which two types of hollow fiber membranes having different inner diameters were used, the module had a higher water throughput than that of the module in Comparative Example 1 in which only a single type of hollow fiber membrane A having an inner diameter of 0.8 mm was used.
Example 14 and Comparative Example 2
Example 14
(37) Water throughput of a pressurizing type module as shown in Table 3 was measured under the same conditions as in Example 1, except that hollow fiber membranes A had an inner diameter of 0.4 mm, hollow fiber membranes B had an inner diameter of 1.2 mm, and the module had a length of 1 m.
Comparative Example 2
(38) Water throughput of a pressurizing type module as shown in Table 4 was measured under the same conditions as in Example 14, except that the module was prepared using only hollow fiber membranes A having an inner diameter of 0.4 mm.
(39) TABLE-US-00003 TABLE 3 Example 14 Membrane area ratio (%) of 50 60 70 80 86 88 90 hollow fiber membrane A Membrane area ratio (%) of 50 40 30 20 14 12 10 hollow fiber membrane B Membrane area (m.sup.2) of 21.82 28.36 36.10 45.38 51.90 54.26 56.72 hollow fiber membrane A Membrane area (m.sup.2) of 21.82 18.91 15.47 11.34 8.45 7.40 6.30 hollow fiber membrane B Total membrane area (m.sup.2) 43.63 47.27 51.57 56.72 60.34 61.66 63.02 Water throughput per 23.99 30.27 34.79 37.78 38.47 38.36 37.98 module (m.sup.3/d)
(40) TABLE-US-00004 TABLE 4 Hollow fiber Hollow fiber membrane A membrane B Length of Inner Membrane Inner Membrane Total Water hollow fiber diameter area diameter area membrane throughput membrane (m) (mm) (m.sup.2) (mm) (m.sup.2) area (m.sup.2) (m.sup.3/day) Comparative 1 0.4 70.9 70.9 33.20 Example 2
(41) As shown in Tables 3 and 4, the water throughput per module in Example 14 was up to 16% higher than that in Comparative Example 2 under the same conditions.
Example 15 and Comparative Example 3
Example 15
(42) Water throughput of a pressurizing type module as shown in Table 5 was measured under the same conditions as in Example 1, except that hollow fiber membranes A had an inner diameter of 1.2 mm and hollow fiber membranes B had an inner diameter of 3.9 mm.
Comparative Example 3
(43) Water throughput of a pressurizing type module as shown in Table 6 was measured under the same conditions as in Example 15, except that the module was prepared using only hollow fiber membranes A having an inner diameter of 1.2 mm.
(44) TABLE-US-00005 TABLE 5 Example 15 Membrane area ratio (%) of 92 93 94 95 96 97 98 hollow fiber membrane A Membrane area ratio of hollow 8 7 6 5 4 3 2 fiber (%) membrane B Membrane area (m.sup.2) of 45.65 46.90 48.17 49.50 50.83 52.25 53.66 hollow fiber membrane A Membrane area (m.sup.2) of 3.99 3.53 3.08 2.60 2.12 1.61 1.10 hollow fiber membrane B Total membrane area (m.sup.2) 49.64 50.44 51.25 52.10 52.95 53.86 54.77 Water throughput per 82.5 83.37 83.97 84.52 84.82 84.74 83.96 module (m.sup.3/d)
(45) TABLE-US-00006 TABLE 6 Hollow fiber Hollow fiber membrane A membrane B Length of Inner Membrane Inner Membrane Total Water hollow fiber diameter area diameter area membrane throughput membrane (m) (mm) (m.sup.2) (mm) (m.sup.2) area (m.sup.2) (m.sup.3/day) Comparative 2 1.2 56.72 56.72 81.48 Example 3
(46) As shown in Tables 5 and 6, the water throughput per module in Example 15 was up to 4% higher than that in Comparative Example 3 under the same conditions.
Examples 16 to 28 and Comparative Example 4
Measurement of Water Throughput in Submerged Type Module
Example 16
(47) A submerged type module in the form as shown in
Area of hollow fiber membranes=Total area of outer peripheral surfaces of hollow fiber membranes=(Outer diameter of hollow fiber membranes)(Length of hollow fiber membranes)(the number of potted hollow fiber membranes)
Outer diameter of hollow fiber membranes=Inner diameter of hollow fiber membranes1.21+0.28
(48) TABLE-US-00007 TABLE 7 Example 16 Membrane area ratio (%) 97 98 99 of hollow fiber membrane A Membrane area ratio (%) 3 2 1 of hollow fiber membrane B Membrane area (m.sup.2) of 35.1 36.6 38.1 hollow fiber membrane A Membrane area (m.sup.2) of 1.1 0.7 0.4 hollow fiber membrane B Total membrane area (m.sup.2) 36.2 37.3 38.5 Water throughput per module 29.78 30.14 29.99 (m.sup.3/d)
(49) As shown in Table 7, when the inner diameters of the hollow fiber membranes A and B were fixed, water throughput per module varied depending upon the membrane areas and the membrane area ratios of the hollow fiber membranes A and B. When the membrane area ratio of the hollow fiber membranes B having a larger inner diameter than the hollow fiber membranes A was 2%, a maximum water throughput per module was obtained. Further, when the membrane area ratio of the hollow fiber membranes B was greater than 2%, a total membrane area decreased such that the water throughput was reduced, and when the membrane area ratio of the hollow fiber membranes B was less than 2%, a pressure drop at lower ends of the hollow fiber membranes increased such that the water throughput was reduced.
Examples 17 to 28 and Comparative Example 4
(50) In Examples 17 to 28, water throughput of a pressurizing type module was measured when hollow fiber membranes A had an inner diameter of 1.0 mm and the inner diameter of hollow fiber membranes B was changed in the range of 1.4 mm to 40.9 mm to have a membrane area as shown in Table 8 below. Measurement results are shown in Table 8.
(51) In Comparative Example 4, water throughput of a pressurizing type module was measured when only single hollow fiber membranes having a length of 2 m and an inner diameter of 1.0 mm were potted. Measurement results are shown in Table 8.
(52) TABLE-US-00008 TABLE 8 Hollow fiber Hollow fiber membrane A membrane B Inner Membrane Inner Membrane Total Throughput Increasing diameter area diameter area membrane of water rate of water (mm) (m.sup.2) (mm) (m.sup.2) area (m.sup.2) (m.sup.3/day) throughput Comparative 1.0 39.85 0 25.87 25.87 Example 4 Example 17 1.0 21.74 1.4 14.49 36.23 28.51 10% Example 18 1.0 34.25 2.2 2.99 37.24 28.05 8% Example 19 1.0 36.32 3.9 1.13 37.45 29.32 13% Example 20 1.0 37.57 7.2 0.41 37.97 30.90 19% Example 21 1.0 38.57 8.8 0.19 38.76 31.24 21% Example 22 1.0 38.06 10.5 0.22 38.28 31.72 23% Example 23 1.0 38.26 12.1 0.17 38.43 31.98 24% Example 24 1.0 38.83 13.8 0.10 38.93 32.22 25% Example 25 1.0 38.58 15.4 0.11 38.69 32.40 25% Example 26 1.0 37.98 18.7 0.13 38.11 32.33 25% Example 27 1.0 36.67 24.5 0.17 36.84 31.51 22% Example 28 1.0 31.02 40.9 0.28 31.30 26.88 4%
(53) As shown in Table 8, an increasing rate of water throughput in Examples 17 to 28 in which the two types of hollow fiber membranes having different inner diameters were used was higher than that in Comparative Example 4 in which only the single hollow fiber membranes A having the inner diameter of 1.0 mm were used.
Example 29 and Comparative Example 5
Example 29
(54) Water throughput as shown in Table 9 was measured under the same conditions as in Example 16, except that the module was a submerged type module in which hollow fiber membranes A had an inner diameter of 0.4 m, hollow fiber membranes B had an inner diameter of 1.4 mm, and the module had a length of 1 m.
Comparative Example 5
(55) Water throughput as shown in Table 10 was measured under the same conditions as in Example 29, except that the module was a submerged type module prepared using only hollow fiber membranes A having an inner diameter of 0.4 mm and having a working pressure of 5 kPa.
(56) TABLE-US-00009 TABLE 9 Example 29 Membrane area ratio (%) of 70 80 86 88 90 92 hollow fiber membrane A Membrane area ratio (%) of 30 20 14 12 10 8 hollow fiber membrane B Membrane area (m.sup.2) of 21.378 27.251 31.479 33.022 34.656 36.372 hollow fiber membrane A Membrane area (m.sup.2) of 9.1609 6.811 5.1208 4.505 3.8516 3.1604 hollow fiber membrane B Total membrane area (m.sup.2) 30.54 34.06 36.60 37.53 38.51 39.53 Water throughput per 19.37 19.80 19.86 19.79 19.66 19.41 module (m.sup.3/d)
(57) TABLE-US-00010 TABLE 10 Hollow fiber Hollow fiber membrane A membrane B Length of Inner Membrane Inner Membrane Total Water hollow fiber diameter area diameter area membrane throughput membrane (m) (mm) (m.sup.2) (mm) (m.sup.2) area (m.sup.2) (m.sup.3/day) Comparative 1 0.4 44.28 44.28 14.11 Example 5
(58) As shown in Tables 9 and 10, the water throughput per module in Example 29 was up to 40% higher than that in Comparative Example 5 under the same conditions.
Example 30 and Comparative Example 6
Example 30
(59) Water throughput as shown in Table 11 was measured under the same conditions as in Example 16, except that the module was a pressurizing type module in which hollow fiber membranes A had an inner diameter of 1.2 mm, hollow fiber membranes B had an inner diameter of 5.5 mm, and the module had a length of 2 m.
Comparative Example 6
(60) Water throughput as shown in Table 12 was measured under the same conditions as in Example 29, except that the module was a submerged type module prepared using only hollow fiber membranes A having an inner diameter of 1.2 mm and having a working pressure of 5 kPa.
(61) TABLE-US-00011 TABLE 11 Example 30 Membrane area ratio 96 97 98 99 (%) of hollow fiber membrane A Membrane area ratio 4 3 2 1 (%) of hollow fiber membrane B Membrane area (m.sup.2) 31.737 32.592 33.539 34.486 of hollow fiber membrane A Membrane area (m.sup.2) 1.3289 1.0179 0.6786 0.3393 of hollow fiber membrane B Total membrane 33.1 33.6 34.2 34.8 area (m.sup.2) Water throughput 27.94 28.07 28.09 27.87 per module (m.sup.3/d)
(62) TABLE-US-00012 TABLE 12 Hollow fiber Hollow fiber membrane A membrane B Length of Inner Membrane Inner Membrane Total Water hollow fiber diameter area diameter area membrane throughput membrane (m) (mm) (m.sup.2) (mm) (m.sup.2) area (m.sup.2) (m.sup.3/day) Comparative 2 1.2 35.42 35.42 26.55 Example 6
(63) As shown in Tables 11 and 12, the water throughput per module in Example 30 is up to 5.8% higher than that in Comparative Example 6 under the same conditions.
(64) Although some embodiments of the present invention have been described herein, the present invention is not limited to these embodiments and can be realized in various ways. Further, it should be understood by those skilled in the art that various modifications, variations, and alterations can be made without departing from the spirit and scope of the present invention. Accordingly, these embodiments are given by way of illustration only, and should not be construed in any way as limiting the present invention.