Saddled vehicle
09677518 ยท 2017-06-13
Assignee
Inventors
Cpc classification
F01M2013/0038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2013/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2013/0477
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/0033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01M13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine (E) of a saddle-riding type vehicle has an engine case that is substantially L-shaped by a cylinder block (42) being protruded upward from an upper face of a front portion of a crank case (40). An air cleaner (55) is disposed rearwardly of the cylinder block (42) and above the crank case (40). An outlet (72) through which blow-by gas (G) in the engine (E) is discharged is formed in the rear portion of the cylinder block (42). A case body (84) of the air cleaner (55) has a blow-by gas introduction port (86) through which the blow-by gas (G) is introduced into the air cleaner (55). The outlet (72) of the cylinder block (42) and the blow-by gas introduction port (86) of the case body (84) are connected by a connecting pipe (90). The blow-by gas introduction port (86) is disposed close to the cylinder block (42).
Claims
1. A saddle-riding vehicle comprising: an engine that serves as a driving source; and an air cleaner configured to purify intake air, wherein the engine includes an engine case provided with an outlet which communicates with an outside of the engine and through which blow-by gas in the engine is discharged to the outside, the air cleaner includes a cleaner case provided with an introduction port through which the blow-by gas is introduced into the air cleaner by the outlet located upstream from the introduction port, the engine case includes a crank case that supports an engine rotary shaft, a cylinder block that protrudes upward from an upper face of a front portion of the crank case, and a cylinder head disposed above the cylinder block, the air cleaner is disposed in the rear of the cylinder block and above the crank case, the outlet and the introduction port are connected by a connecting pipe, the outlet is formed in one of a rear portion of the cylinder block or in an upper portion of the crank case, the introduction port is disposed in a region, below an upper end of the cylinder head and a throttle body and in front of a rear end of the crank case, and the introduction port is formed in a wall of the cleaner case, which wall opposes the outlet.
2. The saddle-riding vehicle as claimed in claim 1, wherein the cleaner case includes: a front wall forming a front face adjacent a rear face of the cylinder block; and a lower wall forming a lower face that directly opposes an upper face of a rear portion of the crank case rearward of the cylinder block, and the introduction port is formed in the front wall or the lower wall of the cleaner case.
3. The saddle-riding vehicle as claimed in claim 1, further comprising a duct configured to guide incoming wind as intake air to the air cleaner and extending from a portion in front of the engine through a side lateral to the engine.
4. The saddle-riding vehicle as claimed in claim 1, further comprising the throttle body is tilted diagonally upward in the rear direction.
5. The saddle-riding vehicle as claimed in claim 1, further comprising the connecting pipe is curved within the cleaner case, and is disposed with a tip end thereof opposing to a wall face of the cleaner case to separate the blow by gas into a gas and liquid.
6. The saddle-riding vehicle as claimed in claim 1, further including an air intake duct through which incoming wind is guided as intake air to the air cleaner from the front of the vehicle along a side of the cylinder block to the air cleaner.
7. The saddle-riding vehicle as claimed in claim 1, wherein the outlet is formed in the rear portion of the cylinder block.
8. The saddle-riding vehicle as claimed in claim 7, wherein the air cleaner case includes an air intake passage through which the intake air is guided, a gas-liquid separator chamber in which the blow-by gas guided through the introduction port is separated into gas and liquid, and the air intake passage and the gas-liquid separator chamber are disposed in the air cleaner in-line in a longitudinal direction of the vehicle, with the gas-liquid separator chamber being formed forwardly of the air intake passage.
9. The saddle-riding vehicle as claimed in claim 7, further comprising a breather chamber formed in the rear portion of the cylinder block, in which the blow-by gas is separated into liquid and gas.
10. A saddle-riding vehicle comprising: an engine that serves as a driving source; and an air cleaner configured to purify intake air, wherein the engine includes an engine case provided with an outlet which communicates with an outside of the engine and through which blow-by gas in the engine is discharged to the outside, the air cleaner includes a cleaner case provided with an introduction port through which the blow-by gas is introduced into the air cleaner, the engine case includes a crank case that supports an engine rotary shaft, a cylinder block that protrudes upward from an upper face of a front portion of the crank case, and a cylinder head disposed above the cylinder block, the air cleaner is disposed in the rear of the cylinder block and above the crank case, the outlet and the introduction port are connected by a connecting pipe, and the introduction port is disposed in a region, below an upper end of the cylinder head and in front of a rear end of the crank case, further comprising a supercharger configured to pressurize air purified by the air cleaner, and supply the air to the engine, wherein the supercharger is disposed adjacent to the air cleaner in a vehicle widthwise direction.
11. The saddle-riding vehicle as claimed in claim 10, wherein the supercharger includes: an impeller configured to pressurize intake air; a housing that covers the impeller; and a transmission mechanism that transmits power from the engine to the impeller, and the transmission mechanism and the cleaner case are disposed so as to position the housing therebetween in the vehicle widthwise direction.
12. The saddle-riding vehicle as claimed in claim 10, wherein the cleaner case includes an air intake passage through which the intake air is guided, a gas-liquid separator chamber in which the blow-by gas guided through the introduction port is separated into gas and liquid, and gas separated in the gas-liquid separator chamber is returned into the air intake passage, and liquid separated in the gas-liquid separator chamber is drained through a drain hole to an outside of the cleaner case.
13. The saddle-riding vehicle as claimed in claim 12, further comprising: a supercharged air passage through which intake air pressurized by the supercharger is supplied to the engine; a relief valve configured to regulate air pressure in the supercharged air passage; and a relief passage that fluidly connects between the gas-liquid separator chamber and the relief valve.
14. A saddle-riding vehicle comprising: an engine that serves as a driving source; and an air cleaner configured to purify intake air, wherein the engine includes an engine case provided with an outlet which communicates with an outside of the engine and through which blow-by gas in the engine is discharged to the outside, the air cleaner includes a cleaner case provided with an introduction port through which the blow-by gas is introduced into the air cleaner, the engine case includes a crank case that supports an engine notary shaft, a cylinder block that protrudes upward from an upper face of a front portion of the crank case and a cylinder head disposed above the cylinder block, the air cleaner is disposed in the rear of the cylinder block and above the crank case, the outlet and the introduction port are connected by a connecting pipe, the outlet is formed in one of a rear portion of the cylinder block or in an upper portion of the crank case, the introduction port is disposed in a region, below an upper end of the cylinder head and a throttle body and in front of a rear end of the crank case, the air cleaner is above the crank case and a supercharger is connected to the air cleaner in the vehicle widthwise direction, the supercharger includes an impeller within an impeller housing for pressurizing intake air from the air cleaner and a transmission mechanism within a transmission housing for providing power from the engine to the impeller, the transmission mechanism and the air cleaner are positioned above the crank case with the supercharger between the air cleaner and the transmission mechanism in the vehicle widthwise direction, and a fixture mounted on the impeller housing joins the transmission housing, the air cleaner and the supercharger in the vehicle widthwise direction for fixing to the engine case.
15. The saddle-riding vehicle as claimed in claim 14, including a rider seat on an upper surface of the vehicle and located at a position lengthwise of the vehicle to the rear of the air cleaner and the crank case.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In any event, the present invention will become more clearly understood from the following description of preferred embodiments thereof, when taken in conjunction with the accompanying drawings. However, the embodiments and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like parts throughout the several views, and:
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF PREFERRED EMBODIMENTS
(8) Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings. In the description herein, left side and right side represent the left side and the right side as viewed from a rider riding a vehicle.
(9)
(10) On the other hand, a swing arm bracket 12 is mounted to a rear end portion, of the main frame 1, which is positioned at the center lower portion of the motorcycle body frame structure FR. A swing arm 20 is pivotably supported by the swing arm bracket 12 so as to be able to swing in the up-down direction. A rear wheel 22 is supported at the rear end portion of the swing arm 20 so as to be pivotable about a pivot 23. A combustion engine E that serves as a driving source is mounted forwardly or in front of the swing arm bracket 12 and below the center portion of the motorcycle body frame structure FR. The rear wheel 22 is driven through a power transmission mechanism 24 such as a chain by the combustion engine E. The combustion engine E is, for example, an overhead camshaft type parallel multi-cylinder water-cooled engine which is a four cylinder, four cycle engine. However, the type of the combustion engine E is not limited thereto. A side stand 25 is supported in the lower portion of the combustion engine E.
(11) A fuel tank 28 is disposed above the main frame 1, and a rider's seat 30 and a fellow passenger's seat 32 are supported by the seat rail 2. Further, a fairing 34 made of resin is mounted in the front portion of the vehicle body, and covers a region from the front of the head pipe 4 to lateral sides of the front portion of the vehicle body. A head lamp unit 36 is mounted to the fairing 34. The fairing 34 is also provided with an air intake opening 38 through which intake air is introduced from the outside into the combustion engine E. The air intake opening 38 is positioned below the head lamp unit 36.
(12) The combustion engine E includes a crankshaft 39 that extends in a vehicle widthwise direction, a crank case 40 that supports the crankshaft 39 and a transmission, a cylinder block 42 that protrudes upward from the upper face of the front portion of the crank case 40, a cylinder head 44 above the cylinder block, and an oil pan 50 disposed below the crank case 40. The crank case 40, the cylinder block 42, and the cylinder head 44 cooperate together to form an engine case. The cylinder block 42 and the cylinder head 44 are slightly tilted forward. Four exhaust pipes 54 are connected to an exhaust port in the front face of the cylinder head 44. The four exhaust pipes 54 are merged below the combustion engine E, and connected to an exhaust muffler 56 disposed to the right of the rear wheel 22.
(13) An air cleaner 55 for purifying outside air and a supercharger 62 are disposed in-line in a left-right direction (the vehicle widthwise direction) on the upper face of the crank case 40 and rearwardly or in the rear of the cylinder block 42. The supercharger 62 pressurizes purified air from the air cleaner 55, and supplies the air to the combustion engine E.
(14) As shown in the plan view of
(15) The supercharger 62 includes an impeller 60 for pressurizing intake air; an impeller housing 61 that covers the impeller 60, a transmission mechanism 63 for transmitting power of the combustion engine E to the impeller 60, and a transmission mechanism housing 67 that covers the transmission mechanism 63. The transmission mechanism 63 and the air cleaner 55 are disposed so as to position the impeller housing 61 therebetween in the vehicle widthwise direction. The transmission mechanism 63 is disposed so as to be shifted to one side in the vehicle widthwise direction from the center in the vehicle widthwise direction. In the present preferred embodiment, the transmission mechanism 63 is shifted to the right side. A chain 69 that serves as a driving mechanism for the supercharger 62 is disposed on the right side.
(16) As shown in
(17) A cleaner outlet 59 of the air cleaner 55 is connected to the suction port 66 of the supercharger 62 as shown in
(18) The air cleaner 55 is disposed in a space defined by the engine case that forms an L-shape, as viewed from the lateral side, with the crank case 40 and the cylinder block 42. Specifically, the air cleaner 55 is disposed in a space in the rear of the rear end of the cylinder head 44, in front of the rear end of the crank case 40, below the upper end of the cylinder head 44, and above the upper face of the crank case 40. Further, the air cleaner 55 shown in
(19) As shown in
(20) A throttle body 76 is disposed between the intake air chamber 74 and the cylinder head 44. In the throttle body 76, fuel is injected into intake air through a fuel injection valve 75 (
(21) The air cleaner 55 is disposed below the throttle body 76 and between the crank case 40 and the intake air chamber 74 as viewed from the lateral side. Thus, the air cleaner 55 is disposed below the throttle body 76 that is tilted diagonally upward in the rear direction, whereby space around the combustion engine E can be saved, and the air cleaner 55 is easily positioned above the crank case 40. The fuel tank 28 is disposed above the intake air chamber 74 and the throttle body 76.
(22) The intake pipe 77, the intake air chamber 74 and the throttle body 76 cooperate together to form a supercharged air passage. The supercharged air passage is a passage through which intake air pressurized by the supercharger 62 is supplied to the combustion engine E. A relief valve 80 for regulating air pressure in the intake air chamber 74 is provided in front of the intake air chamber 74 shown in
(23) The air intake duct 70 shown in
(24) The air cleaner 55 includes a case body 84 having the cleaner outlet 59, and a cover 85 having the cleaner inlet 57. The case body 84 and the cover 85 are formed as aluminium castings, and are joined to each other by means of a plurality of screw members 104 as shown in
(25) As shown in
(26) In the gas-liquid separator chamber 94 of the case body 84, are formed a blow-by gas introduction port 86 through which the blow-by gas G in the combustion engine is introduced into the air cleaner 55, and a high-pressure air introduction port 88. The relief pipe 83 from the relief valve 80 fitted to the intake air chamber 74 shown in
(27) A breather chamber 71 and an outlet 72 are formed in the rear portion of the cylinder block 42 of the combustion engine E, by molding for the cylinder block 42. The blow-by gas G leaks from between a piston (not shown) and the cylinder bore (not shown), and the blow-by gas G is separated into liquid (oil) and gas in the breather chamber 71. The outlet 72 communicates with the outside of the engine, to discharge the blow-by gas G contained in the combustion engine.
(28) A discharge nozzle 73 is joined to the outlet 72 by means of screws, and the discharge nozzle 73 and the blow-by gas introduction port 86 of the air cleaner 55 are connected to each other by means of a connecting pipe 90. The connecting pipe 90 is curved downward in the gas-liquid separator chamber 94, and is disposed with a tip end thereof opposing and close to the bottom face 94a of the gas-liquid separator chamber 94. Thus, the blow-by gas G introduced from the blow-by gas introduction port 86 is caused to collide with the bottom face 94a of the gas-liquid separator chamber 94, to promote separation into gas and liquid.
(29) The blow-by gas introduction port 86 of the air cleaner 55 is positioned below an upper end 42a (the lower end of the cylinder head 44) of the cylinder block 42 and in front of a rear end 40a of the crank case 40 so as to be close to the outlet 72. A distance L1 between the blow-by gas introduction port 86 and the outlet 72 is preferably less than or equal to of a distance L2, in the horizontal direction, between the outlet 72 and the rear end 40a of the crank case 40, and is more preferably less than or equal to or of the distance L2. However, the outlet 72 of the combustion engine E may be formed in the upper portion of the crank case 40, and the blow-by gas introduction port 86 may be formed in a lower wall 84b of the case body 84. In this case, a distance between the blow-by gas introduction port 86 and the outlet 72 is less than a dimension of the air cleaner 55 in the up-down direction, and is preferably less than or equal to or of the dimension in the up-down direction.
(30) The blow-by gas introduction port 86 is disposed so as to be close to the cylinder block 42 that is a portion of the engine case. Specifically, the case body 84 has a front wall 84a forming the front face and the lower wall 84b forming the lower face. The front wall 84a opposes the rear face of the cylinder block 42, and the lower wall 84b opposes the upper face of the crank case 40. The blow-by gas introduction port 86 is formed in the front wall 84a of the case body 84. A drain hole 98 is formed in the lower wall 84b of the case body 84, and oil separated in the gas-liquid separator chamber 94 is drained through the drain hole 98. One end portion of a drain pipe 99 shown in
(31)
(32) The case body 84 is filled with the intake air I that has been purified by the cleaner element 87 and has not been pressurized by the impeller 60 of the supercharger 62. The intake air I that has not been pressurized may be stored in an amount less than that of the intake air I having been pressurized. Accordingly, the case body 84 in which the intake air I that has not been pressurized is stored may be smaller than the intake air chamber 74 in which the intake air I having been pressurized is stored, as shown in
(33) In the air intake passage 92 in the case body 84 shown in
(34) The gas-liquid separator chamber 94 is formed forwardly of the air intake passage 92 so as to be closer to the blow-by gas introduction port 86 than the air intake passage 92. Thus, increasing of a curvature of the air intake passage 92 is prevented, and a space formed by the air intake passage 92 being curved can be effectively used to form the gas-liquid separator chamber 94. Further, the air intake passage 92 has a passage area that is gradually reduced from the upstream side toward the downstream side, and the passage area thereof is minimal at the outlet 59. Due to both variation of the passage area and the shape in which the above-described axis line is varied so as to be smoothly curved, the gas-liquid separator chamber 94 is easily positioned in front of the air intake passage 92.
(35) As shown in
(36) An operation of the air cleaner 55 will be described. When the motorcycle travels, incoming wind is taken as the intake air I through the air intake opening 38 into the air intake duct 70 shown in
(37) The intake air I guided into the air cleaner 55 is purified by the cleaner element 87 shown in
(38) When a pressure in the supercharged air passage downstream side of the supercharger 62 indicates a value higher than a predetermined value, the relief valve 80 (shown in
(39) On the other hand, while the motorcycle is traveling, the blow-by gas G in the combustion engine is separated into gas and liquid while passing through the breather chamber 71 in the rear portion of the cylinder block 42 shown in
(40) The blow-by gas G introduced into the gas-liquid separator chamber 94 collides with the bottom face 94a of the gas-liquid separator chamber 94 when flowing from the connecting pipe 90, and is further separated into gas and liquid. Gas separated in the gas-liquid separator chamber 94 is returned through the communication hole 96 shown in
(41) Oil separated in the gas-liquid separator chamber 94 is drained through the drain hole 98 to the outside of the air cleaner 55, and is returned to an oil tank through the drain pipe 99 shown in
(42) In the above configuration, as shown in
(43) Further, since the gas-liquid separator chamber 94 is disposed in the air cleaner 55, separation of the blow-by gas G into gas and liquid is promoted. Furthermore, since the air intake passage 92 and the gas-liquid separator chamber 94 are disposed in neighboring in the air cleaner 55, gas of the blow-by gas G separated in the gas-liquid separator chamber 94 can be easily returned into the air intake passage 92. Moreover, since the gas-liquid separator chamber 94 is provided separately from the air intake passage 92, flowing of the intake air I is not prevented by the blow-by gas G.
(44) As shown in
(45) As shown in
(46) Since the transmission mechanism 63 of the supercharger 62 and the air cleaner 55 as shown in
(47) The air intake duct 70 through which incoming wind is guided as the intake air I is joined to the air cleaner 55 shown in
(48) The breather chamber 71 disposed in the rear portion of the cylinder block 42 and the front wall 84a of the air cleaner 55 as shown in
(49) The present invention is not limited to the embodiment described above, and various additions, modifications, or deletions may be made without departing from the gist of the invention. For example, although, in the above preferred embodiment, the outlet 72 from the engine case is formed in the rear portion of the cylinder block 42, the present invention is not limited thereto. The outlet 72 may be formed in the upper portion of the crank case 40, or formed in the cylinder head 44. Even in such cases, the introduction port 86 is disposed opposing and close to the outlet 72, whereby the connecting pipe 90 can be shortened.
(50) Further, although, in the above preferred embodiment, incoming wind is used as the intake air I, incoming wind may not be used as intake air. Further, although the saddle-riding type vehicle of the present invention preferably has a supercharger, no supercharger may be mounted thereto. Moreover, the saddle-riding type vehicle of the present invention may be a vehicle other than a motorcycle, specifically, may be a four-wheeled buggy, a three-wheeled vehicle, or the like. Therefore, these are construed as included within the scope of the present invention.
REFERENCE NUMERALS
(51) 39 . . . crankshaft (engine rotary shaft) 40 . . . crank case (engine case) 42 . . . cylinder block (engine case) 44 . . . cylinder head (engine case) 55 . . . air cleaner 60 . . . impeller 61 . . . housing 62 . . . supercharger 63 . . . transmission mechanism 70 . . . air intake duct (duct) 71 . . . breather chamber 72 . . . outlet 74 . . . intake air chamber (supercharged air passage) 80 . . . relief valve 82 . . . relief passage 84 . . . case body (cleaner case) 84a . . . front wall of case body 84b . . . lower wall of case body 86 . . . blow-by gas introduction port (introduction port) 90 . . . connecting pipe 92 . . . air intake passage 94 . . . gas-liquid separator chamber 98 . . . drain hole E . . . engine G . . . blow-by gas