System and method for limiting output current in a switching power supply
09680367 ยท 2017-06-13
Assignee
Inventors
Cpc classification
H02M1/0032
ELECTRICITY
H02M1/32
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M3/33592
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A switching power supply comprises one or more power supply stages configured to receive power from an input power source and to generate an output voltage for powering a load by alternately opening and closing a set of switches. An output current sensor is configured to monitor a level of an output current of the switching power supply. The opening and closing of the set of switches is controlled so as to maintain the output voltage at a desired level when the level of the output current is below the threshold and so as to limit the output current when the level of the output current exceeds the threshold.
Claims
1. A controller for a switching power supply comprising: an output voltage sensing input configured to monitor a level of an output voltage of a switching power supply; an output current sensing input configured to monitor a level of an output current of the switching power supply; and control circuitry configured to control the opening and closing of a set of switches of the switching power supply in a feedback loop so as to maintain the output voltage at a desired level, wherein the controller is configured to increase a frequency of opening and closing of the set of switches so as to limit the output current, and wherein the controller is configured to operate in a first mode in which the switching is performed above a resonant frequency of the switching power supply, the first mode employing a switching duty cycle, and wherein the controller is configured to operate in a second mode in which the switching is performed below the resonant frequency and the switching duty cycle in the second mode is reduced from that of the first mode, and wherein the controller is configured to operate in a third mode in which the switching duty cycle is reduced from that of the first mode and wherein the third mode is entered in response to the switching frequency exceeding a specified level and wherein operation in the third mode is inhibited when the level of the output current exceeds a threshold.
2. The controller for a switching power supply according to claim 1, wherein the controller controls a frequency of opening and closing of the set of switches in a feedback loop using frequency modulation.
3. The controller for a switching power supply according to claim 1, wherein the switching duty cycle in the first mode is maintained at fifty percent.
4. The controller for a switching power supply according to claim 1, further comprising an output current sensor coupled to the output current sensing input the output current sensor comprising: a sensing impedance configured to receive a current that is representative of a level of the output current; first circuitry configured to amplify a signal formed by the sensing impedance thereby forming an amplified signal; and second circuitry configured to generate a current sensing signal in response to the amplified signal exceeding a threshold.
5. The controller for a switching power supply according to claim 1, wherein the switching duty cycle in the second mode is controlled using pulse width modulation according to the switching frequency.
6. The controller for a switching power supply according to claim 5, wherein the switching duty cycle in the third mode is controlled using pulse width modulation according to the switching frequency.
7. The controller for a switching power supply according to claim 1, wherein the resonant frequency is that of a resonant tank circuit of the switching power supply.
8. The controller for a switching power supply according to claim 1, further comprising a multiple load current sensor for controlling a proportion of power supplied by each of a plurality of power supply channels.
9. The controller for a switching power supply according to claim 8, wherein each of the one or more additional power supply channels is configured to provide a respective output current and wherein a selected one of the levels of output current is coupled to the output current sensing input of the controller.
10. A method of controlling a switching power supply comprising: operating a set of switches of one or more power supply stages to generate an output voltage; monitoring a level of an output current using a sensing impedance that receives a current that is representative of a level of the output current: amplifying a signal formed by the sensing impedance thereby forming an amplified signal; and controlling the opening and closing of the set of switches in accordance with a first mode of operation in which switching of the set of switches is performed above a resonant frequency of the switching power supply, the first mode employing a switching duty cycle, and in accordance with a second mode of operation in which the switching is performed below the resonant frequency and the switching duty cycle in the second mode is reduced from that of the first mode, and in accordance with a third mode of operation in which the switching duty cycle is reduced from that of the first mode and wherein the third mode is entered in response to the switching frequency exceeding a specified level and wherein operation in the third mode is inhibited when the level of the amplified signal exceeds a threshold.
11. The method according to claim 10, wherein the controller controls a frequency of opening and closing of the set of switches in a feedback loop using frequency modulation.
12. The method according to claim 10, wherein the switching duty cycle in the first mode is maintained at fifty percent.
13. The method according to claim 10, further comprising receiving a current at a sensing impedance that is representative of a level of output current; amplifying a signal formed by the sensing impedance thereby forming an amplified signal; and generating a current sensing signal in response to the amplified signal exceeding a threshold.
14. The method according to claim 10, wherein the switching duty cycle in the second mode is controlled using pulse width modulation according to the switching frequency.
15. The method according to claim 14, wherein the switching duty cycle in the third mode is controlled using pulse width modulation according to the switching frequency.
16. The method according to claim 10, wherein the resonant frequency is that of a resonant tank circuit of the switching power supply.
17. The method according to claim 10, further comprising using a multiple load current sensor to control a proportion of power supplied by each of a plurality of power supply channels.
18. The method according to claim 17, wherein each of the one or more additional power supply channels is configured to provide a respective output current.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is described with respect to particular exemplary embodiments thereof and reference is accordingly made to the drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(14) The present invention is directed toward a switching power supply, to a controller for switching power supply and to a method of controlling a switching power supply. The present invention allows a switching power supply to operate in an output voltage control mode under normal conditions and, under abnormal conditions, such as when a load presents an abnormally low impedance, the switching power supply can operate in an output current control mode. This allows the power supply to operate safely and predictably despite abnormal loading conditions. While the present invention is described in the context of an offline power supply that includes a power factor correction stage and a resonant power converter, it will be apparent that other power supply configurations can be employed. For example, the invention can be implemented in a power supply having a forward converter or some other configuration.
(15)
(16) The PFC stage 102 generates a loosely regulated voltage, V.sub.DC, which is provided as input to a DC-to-DC converter 104. Using the input V.sub.AC, the DC-to-DC converter stage 104 generates a voltage-regulated, direct-current (DC) output, V.sub.O, which can be used to power a load. The level of V.sub.DC is preferably at a higher voltage and is more loosely regulated than the output V.sub.O of the DC-to-DC converter stage 104. The nominal level of the output, V.sub.AC, of the PFC stage 102 may be, for example, approximately 380 volts DC, while the voltage-regulated output V.sub.O of the DC-to-DC converter stage 104 may be, for example, approximately 12.0 volts DC. However, due to changes in the AC source, for example, the output V.sub.DC of the PFC stage 102 may, at times, fall below its nominal level.
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(18) Energy storage elements are coupled to the intermediate node. Particularly, as shown in
(19) A center tap of the secondary winding of the transformer T.sub.1 is coupled to a first terminal of a capacitor C.sub.O. A second terminal of the capacitor C.sub.O is coupled to a ground node. An output voltage, V.sub.O, is formed across the capacitor C.sub.O. A load 110 may be coupled across the capacitor C.sub.O to receive the output voltage V.sub.O. The output voltage V.sub.O, or a voltage that is representative of the output voltage, is fed back to the controller 108 via a feedback path 112.
(20) Adjusting the switching frequency of the transistor switches Q.sub.1 and Q.sub.2 adjusts impedance of the resonant tank and, therefore, adjusts the amount of power delivered to the load 110. More particularly, decreasing the switching frequency tends to increase the power delivered to the load 110. Increasing the switching frequency tends to reduce the power delivered to the load 110. By monitoring the level of the output voltage V.sub.O via a feedback path 112, the controller 108 can adjust the switching frequency to maintain the output voltage V.sub.O constant despite changes in the power requirements of the load 110 and despite changes in the level of the input V.sub.DC. This is referred to as frequency modulation or FM modulation.
(21) As power is transferred to the load 110 via the transformer T.sub.1, current through the secondary winding of the transformer T.sub.1 alternates in direction. The transistor switches Q.sub.3 and Q.sub.4 perform synchronous rectification. This is accomplished by the controller 108 turning the transistor switches Q.sub.3 and Q.sub.4 on and off at appropriate times so that the current through each of the switches Q.sub.3 and Q.sub.4 is in one direction only. Generally, the transistor switch Q.sub.3 is on while the transistor switch Q.sub.4 is off. Similarly, the transistor switch Q.sub.4 is on while the transistor switch Q.sub.3 is off. Synchronous rectification ensures that power is delivered to the load 110 and prevents reverse currents which could be reflected to the resonant tank. Such reverse current could result in unwanted oscillations, intractable behavior and device failure.
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(23) The gain of the resonant switching converter 106 at the resonant frequency of the resonant tank is 1.0 (or 0 dB). The resonant frequency may be computed as:
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(25) The inventive resonant switching converter 106 can be operated at frequencies above and at frequencies below the resonant frequency of the resonant tank. More particularly, at frequencies above the resonant frequency, the controller 108 operates in a frequency modulation (FM) mode in which the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 are operated at the same switching frequency as each other using frequency modulation. The frequency is modulated to control the power delivered to the load 110 and to maintain the load voltage V.sub.O constant using feedback (e.g. via the feedback path 112). Also, in this mode, the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 are all preferably operated at substantially a fifty percent (50%) duty cycle. For each switching cycle of a fifty-percent duty cycle, the on-time of each transistor switch is one-half of the switching period. In practice, the maximum duty cycle may be just under fifty percent (50%) in order to avoid shoot-through in which one of the transistor switches of a pair has not yet turned off before the other one is turned on. The above-described FM mode of operation may be employed when the input voltage, V.sub.DC, is near its nominal level and the load 110 is drawing at or near maximum power of the switching converter (also referred to as being at full load). In this mode, the maximum gain of the resonant switching converter 106 is 1.0 (or 0 dB), which is achieved at the resonant frequency.
(26) In the event of a change in the level of the voltage, V.sub.DC, supplied to the switching converter 106, the switching frequency is changed in order to maintain a constant output voltage V.sub.O. For example, the level of V.sub.DC may fall due to an interruption or lowering of the level of the AC supply or if the AC source is disconnected. In this case, the switching frequency can be lowered in order to compensate. If, by using frequency modulation, the switching frequency falls below the resonant frequency of the resonant tank, the controller 108 transitions to a mode in which the duty cycle of the transistor switches Q.sub.3 and Q.sub.4, that perform synchronous rectification on the secondary side of the transformer T.sub.1, is reduced to a level below fifty percent (50%).
(27) More particularly, at frequencies below the resonant frequency, the controller 108 may employ pulse-width modulation (PWM) to control switching in addition to the frequency modulation described above. In this second mode of operation, the duty-cycle (i.e. the portion of each switching cycle that each transistor switch is on) for the transistor switches Q.sub.3 and Q.sub.4 is reduced when the switching frequency is below the resonant frequency. In this mode, the maximum gain of the resonant switching converter 106 can be greater than 1.0 (or 0 dB), as shown in
(28) Reducing the duty cycle of the switches Q.sub.3 and Q.sub.4 at these lower switching frequencies tends to prevent reverse current in the transistor switches Q.sub.3 and Q.sub.4. This, in turn, tends to prevent the reverse currents from being reflected to the primary side of the transformer T.sub.1 where they may interfere with operation of the resonant tank (e.g. by causing in unwanted oscillations, intractable behavior and device failure). In addition, the reduced duty cycle of the switches Q.sub.3 and Q.sub.4 allows the converter to operate for a longer period of time at a reduced input level. Therefore, hold-up time requirements (i.e. the amount of time that the converter output remains within tolerance after the input power source is disconnected) are more easily met. This means that a capacitor at the input of the converter (across which the voltage V.sub.DC is generated) can be smaller than otherwise. In addition, the transformer T.sub.1 can also be smaller than otherwise.
(29) In an embodiment, the duty cycle of the switches Q.sub.3 and Q.sub.4 is reduced so that the on-time of each of the transistor switches Q.sub.3 and Q.sub.4 remains substantially constant and equal to one-half the switching period at the resonant frequency. Therefore, the on-time may be given as:
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The on-time is the duration of time that each switch is on during one switching cycle. As the switching frequency is reduced, the switching period is increased. This is because the period is inversely related to the frequency. Therefore, because the on-time remains constant, the off-time (i.e. the remainder of the switching period) is increased. In another embodiment, the on-time may be less than one-half the switching period at the resonant frequency; in this case, the on-time may also be substantially constant.
(31) Rather than adjusting the duty cycle for the transistor switches Q.sub.3 and Q.sub.4 based on the switching frequency as described above, the current through the transistors Q.sub.3 and Q.sub.4 may be sensed when the switching is below the resonant frequency. For example, the voltage across a resistor placed in series with each of the transistor switches Q.sub.3 and Q.sub.4 may be sensed. When the current falls to zero or near zero, this indicates that the corresponding transistor should be turned off to prevent the current from falling below zero (i.e. reversing direction). While this current-sensing embodiment is expected to be feasible, it is less preferred since sensing the current tends to increase complexity of the converter and uses power (e.g. in the sensing resistors) which tends to reduce efficiency.
(32) As explained above in connection with the FM modulation mode, if changes in the load 110 cause it to draw less power, the switching frequency of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 is increased in order to maintain a constant level for the output voltage V.sub.O. Increasing the switching frequency, however, can reduce efficiency since switching losses (e.g. power required to turn the switching transistors on and off) tend to increase in relation to other losses. Therefore, in order to increase efficiency under light load conditions, the controller 108 may enter a third mode of operation in which the duty cycle of all of the switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 is reduced while keeping the duty cycle of each switch the same as the others. This mode is entered when the switching frequency reaches a specified frequency level. In this mode, FM modulation and PWM are used to control switching. More particularly, as the power requirements of the load 110 are reduced, the switching frequency of the switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 is increased in accordance with FM modulation and, simultaneously, the duty cycle of the switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 is reduced in accordance with PWM modulation. The amount by which the duty cycle is reduced may be related to the level of the switching frequency. Alternatively, when the switching frequency rises above the specified frequency level, the duty cycle may be changed to a specified value below fifty percent (50%). This mode of operation is described in more detail in U.S. patent application Ser. No. 11/830,738, filed on Jul. 30, 2007 (U.S. Patent Pub. No. 2009/0034298), the entire contents of which are hereby incorporated by reference.
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(35) In a preferred embodiment, the controller 108 includes a controller integrated circuit U.sub.1.
(36) Referring to
(37) The clock signal 122 is coupled to a logic block 124 which generates drive signals that control switching of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4. In the FM modulation mode, the logic block 124 preferably generates the drive signals such that they have a fifty percent (50%) duty cycle. This may be accomplished, for example, by employing toggle flip-flips within the logic block 124 that are controlled by the clock signal 122 as well as other logic devices, such as logic gates.
(38) Referring to
(39) FM modulation is accomplished as follows: When the output voltage V.sub.O rises with respect to a desired level for the output voltage, this causes the error signal FEAO to rise. In response, the output current level of the voltage-to-current converter 116 is increased. This tends to charge the capacitor C.sub.23 more quickly which increases the slope of the ramp signal 120 and also increases its frequency. As a result, the frequency of the clock signal 122 generated by the oscillator 118 is also increased. Therefore, this increases the switching frequency of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4. Conversely, when the output voltage V.sub.O falls with respect to a desired level for the output voltage, this causes the error signal FEAO to fall. In response, the output current level of the voltage-to-current converter 116 is reduced. This tends to charge the capacitor C.sub.23 more slowly which decreases the slope of the ramp signal 120 and also reduces its frequency. As a result, the frequency of the clock signal 122 generated by the oscillator 118 is also reduced. Therefore, this reduces the switching frequency of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4. In this manner, the switching frequency of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 is raised or lowered according to the level of the output voltage V.sub.O. Accordingly, these elements form a voltage controlled feedback loop in which FM modulation is used to adjust the switching frequency of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 to maintain the output voltage V.sub.O constant.
(40) The ramp signal 120 is also applied to an inverting input of a comparator 126. A non-inverting input of the comparator 126 is coupled to receive a signal RSET, which is offset by a 1.5 volt DC offset generator 128. An output of the comparator 126 is coupled to the logic block 124. The signal, RSET, is formed by voltage divider comprising resistors R.sub.11 and R.sub.18 (
(41) When the level of RSET is above 1.5 volts, the non-inverting input of the comparator 126 is greater than 3.0 volts. This is because the voltage offset generator 128 adds 1.5 volts to the level of RSET. Under these conditions, the output of the comparator 126 remains high and has no effect on the switching duty cycle. When the level of RSET is at approximately 1.5 volts, this corresponds to the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 operating at the resonant frequency of the resonant tank. Thus, when the switching frequency of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 falls below the resonant frequency, the level of RSET falls below 1.5 volts and the non-inverting input of the comparator 126 falls below 3.0 volts. When this happens, the level at the non-inverting input of the comparator 126 is below the peak level of the ramp signal 120. As a result, the output of the comparator 126 toggles for each switching cycle. In addition, the pulse width at the output of the comparator 126 is related to the amount by which the switching frequency falls below the resonant frequency. This signal causes the logic block 124 to reduce the switching duty cycle of the transistor switches Q.sub.3 and Q.sub.4 that perform synchronous rectification by an amount that is related to the switching frequency. As explained above, the duty cycle of the transistor switches Q.sub.1 and Q.sub.2 preferably remains at fifty percent (50%) despite the reduced duty cycle of transistor switches Q.sub.3 and Q.sub.4.
(42) To summarize, the level of RSET changes in response to the level of the second output of the voltage-to-current converter 116, which is controlled in response to the level of the error signal FEAO. When the level of the error signal FEAO causes the switching frequency to fall below the resonant frequency, this also causes the level of RSET to fall below 1.5 volts. When this occurs, the controller enters the second mode of operation, as described above, in which the switching duty cycle of the transistor switches Q.sub.3 and Q.sub.4 is reduced.
(43) Referring to
(44) While the level of RSET is below a specified level, the level of DEAO is above 3.0 volts. This causes the output of the comparator 130 to remain high because the ramp signal 120 does not exceed 3.0 volts. Under these conditions, the comparator 130 has no effect on the duty cycle of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4. However, under light load conditions, the level of V.sub.O tends to rise, as does the level of RSET. When the level of RSET rises above the specified level, the level of DEAO falls below 3.0 volts by an amount that is related to the level of RSET. The comparator 130 now compares the ramp signal 120 to a level that is below 3.0 volts. As a result, the power supply enters the third mode of operation and the output of the comparator 130 toggles for each switching cycle. In addition, the pulse width at the output of the comparator 130 is related to the level of RSET. This signal causes the logic block 124 to reduce the switching duty cycle of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 by an amount that is related to the level of RSET. The specified level of RSET can be selected based on the selection of resistor values for R.sub.19 and R.sub.20.
(45) To summarize, when the load 110 draws a low level of power, this causes the level of RSET to rise. When the level of RSET exceeds a specified level, the controller enters the third mode of operation, as described above, in which the switching duty cycle of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 is reduced. This third mode increases efficiency by reducing switching losses at high switching frequencies.
(46) As shown in
(47) In accordance with an embodiment, upon start-up of the power converter 106, switching of the transistor switches Q.sub.1 and Q.sub.2 is commenced and, then, after a delay, switching of the transistor switches Q.sub.3 and Q.sub.4 is commenced. For example, when the voltage on the soft-start capacitor C.sub.18 reaches a first specified level (e.g. 1.0 volt), the transistor switches Q.sub.1 and Q.sub.2 may commence switching. Then, when the voltage on the capacitor C.sub.18 reaches a second specified level, higher than the first (e.g. 5.0 volts), the transistor switches Q.sub.3, and Q.sub.4 may commence switching. This tends to result in more predictable switching behavior upon start-up. This feature may be implemented, for example, by a comparator that compares the level of the voltage on the capacitor C.sub.18 to reference voltages of the specified levels and whose output disables/enables the transistor switches Q.sub.3 and Q.sub.4 via connection to the logic block 124.
(48) In accordance with an embodiment, output current is monitored during operation of the converter by generating a voltage signal IP ILIMIT (
(49) Referring to
(50) Referring to
(51) When the output current, as represented by the signal ILIMIT, exceeds a threshold level, this preferably increases the switching frequency in an effort to limit the level of the output current. Thus, under these conditions, the switching converter 106 may function as a constant current source. This current-limiting feature may be implemented by an amplifier 140 (
(52) When the amplifier 140 is enabled, its output VILOOP can be used to influence the level of the signal RSET beyond the level that it would be if controlled by voltage feedback alone. This increases the switching frequency in an effort to limit the level of the output current. As a result, the switching converter will generally be operating above the resonant frequency. In this case, the duty cycle of the switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 can be equal to each other and at substantially fifty percent (50%) duty cycle (as in the first mode of operation described herein).
(53) As described above, the output VILOOP of the amplifier 140 is coupled to the input of the voltage-to-current converter 116, which affects switching by influencing the level of the signal RSET. In an alternative embodiment, the output of the amplifier 140 can be coupled to the output of the amplifier 114. In this case, operation of the amplifier 140 can affect switching by influencing the level of FEAO.
(54) The current limiting is preferably performed in a feedback loop. Specifically, as a result of operation of current sensing components R6, amplifier 139, amplifier 140 and voltage to current converter 116, increases in the output current will tend to be counteracted by increasing the switching frequency, which has the effect of reducing the output current. Conversely, decreases in the output current will tend to be counteracted by decreasing the switching frequency, which has the effect of increasing the output current. In the event that the output current falls below the threshold, then the amplifier 140 will disable the current limiting.
(55) While current limiting is enabled by the amplifier 140, the duty cycle of the switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 can be reduced in accordance with pulse-width modulation according to the third mode of operation described herein. Specifically, this third mode of operation is enabled when the switching frequency exceeds a threshold indicative of a light load condition. However, in a preferred embodiment, while the current limiting is enabled by the amplifier 140, the duty cycle of the switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 is maintained equal to each other and at substantially fifty percent (50%) duty cycle even if the light load switching frequency threshold is exceeded. In other words, entry into the third mode of operation is preferably inhibited while the amplifier 140 is enabled. Inhibiting the third mode of operation in this manner tends to reduce stress placed on the switches Q.sub.1, and Q.sub.2.
(56) In an embodiment, when the level of the output V.sub.O of the DC-to-DC converter to falls below a threshold, the duty cycle of the switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4 is held at or above the resonant frequency. As shown in
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(58) A supply voltage is coupled to a current mirror composed of transistors Q.sub.16 and Q.sub.17. A first side output of the current mirror is coupled to an input terminal of the transistor Q.sub.15, to an input terminal of a transistor Q.sub.18 and to input terminal of a transistor Q.sub.19. An output terminal of the current source 147 is coupled to a control terminal of the transistor Q.sub.18 and to an input terminal of a transistor Q.sub.20. An output terminal of the transistor Q.sub.18 is coupled to the control terminal of the transistor Q.sub.15. An output terminal of the transistor Q.sub.15 is coupled to an output terminal of the transistor Q.sub.19 and to the signal RSET. The signal VILOOP is coupled to a control terminal of the transistor Q.sub.19. A second side output of the current mirror is coupled to the RTCT pin of the integrated circuit U.sub.1. The signal FEAO is coupled to a control terminal of the transistor Q.sub.20. An output terminal of the transistor Q.sub.20 is coupled to a ground node.
(59) When the switch S.sub.2 is open, the level of RSET changes with the respective levels of FEAO and VILOOP. Among the signals FEAO and VILOOP, whichever is of greater magnitude will tend to dominate the level of RSET. The level of RSET influences the switching frequency of the transistor switches Q.sub.1, Q.sub.2, Q.sub.3 and Q.sub.4, as described above. When the feedback signal VFB falls below the threshold, the switch S.sub.2 is closed by the signal VDCT, which causes the level of RSET to be held at approximately 1.5 volts (which is one base-emitter junction voltage or approximately 0.7 volts below the level of the reference voltage of 2.2 volts at the control terminal of the transistor Q.sub.14). As explained herein this clamping of RSET forces the switching frequency to be at or above the resonant frequency.
(60) Referring again to
(61) As shown in
(62) The voltage V.sub.AUX can be used to provide power to the amplifier 139 and to other components as described herein. The voltage V.sub.AUX will generally not be affected by abnormal loading, such as when a load presents abnormally low impedance, which can cause the level of the output V.sub.O of the DC-to-DC converter to fall below its regulated level of approximately 12.0 volts DC.
(63) As described above and shown in connection with
(64) The amplifier 139 can be incorporated into the integrated circuit U.sub.1. Alternatively, the amplifier can be a stand-alone part or can be incorporated into an integrated circuit other than the integrated circuit U.sub.1.
(65) Upon start-up, the output current may initially reach a level that is higher than normal. Therefore, to avoid triggering the current limit during start-up, the current limit level may be initially set to a higher level and then lowered after start-up. For example, when the voltage on the soft-start capacitor C.sub.18 is below a specified level, e.g. 5.0 volts, the current limit (voltage) level may be set to 1.65 volts. Then, when the voltage on the capacitor C.sub.18 rises above the specified level, e.g. 5.0 volts, the current limit (voltage) level may be set to 1.0 volt. Increasing the current limit level during start-up tends to result in more predictable behavior upon start-up. This feature may be implemented, for example, by a first comparator that compares the level of the voltage on the capacitor C.sub.18 to a reference voltage at the specified level (e.g., 5.0 volts) and whose output is used to adjust a reference voltage generator whose output is 1.0 volts when the voltage on the capacitor C.sub.18 is below 5.0 volts and whose output is 1.65 volts when the voltage on the capacitor C.sub.18 rises above 5.0 volts. The output of this reference voltage generator may be compared by a second comparator to the signal ILIM where the output of the second comparator is connected to the amplifier 140 to disable/enable the amplifier 140.
(66) As described above, when the current limit is triggered, operation of the switching power converter continues even though the output current is limited. In an alternative embodiment, when the current limit is triggered, switching of the power converter may be disabled. In this embodiment, however, the current limit level may be initially set to a higher level and then lowered after start-up, as is also described above. This embodiment may be implemented, for example, by connecting the output of the second comparator described above to the logic block 124 to disable/enable switching.
(67) In accordance with an embodiment, the output FEAO of the error amplifier 114 (
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(69) Each of the output stages 125a-c can generate a respective current sensing signal, labeled IP LIMIT1, IP LIMIT2 and IP LIMIT3 in
(70)
(71) Similarly, within a second load sharing circuit 126b, the signal IP LIMIT2 is coupled to a first input to amplifier 154 and to a first terminal of a resistor RLIMIT2. An output of the amplifier 154 is coupled to a control terminal of a transistor Q.sub.22. A voltage supply Vaux is coupled to an input terminal of the transistor Q.sub.22. An output terminal of the transistor Q.sub.22 is coupled to a second input terminal of the amplifier 154 and to a first terminal of a current source 156. A second terminal of the resistor RLIMIT2 and an output of the current source 156 are coupled to a ground node.
(72) Within a third load sharing circuit 126c, the signal IP LIMIT3 is coupled to a first input to amplifier 158 and to a first terminal of a resistor RLIMIT3. An output of the amplifier 158 is coupled to a control terminal of a transistor Q.sub.23. A voltage supply Vaux is coupled to an input terminal of the transistor Q.sub.23. An output terminal of the transistor Q.sub.23 is coupled to a second input terminal of the amplifier 158 and to a first terminal of a current source 160. A second terminal of the resistor RLIMIT3 and an output of the current source 160 are coupled to a ground node.
(73) The output terminals of the transistors Q.sub.21, Q.sub.22 and Q.sub.23 are coupled together. The signal Share+ is formed at the output terminals of the transistors Q.sub.21, Q.sub.22 and Q.sub.23. The signal Share+ is representative of the highest one of the signals IP LIMIT1, IP LIMIT2 and IP LIMIT3. The signal Share+ can replace the signal IP LIMIT for the controller 108 of
(74)
(75) Each of the power supplies 100a-c can generate a respective current sensing signal, labeled IP LIMIT1, IP LIMIT2 and IP LIMIT3 in
(76)
(77) Within a second load sharing circuit 127b, the signal IP LIMIT2 is coupled to a first input to amplifier 154 and to a first terminal of a resistor RLIMIT2. An output of the amplifier 154 is coupled to a control terminal of a transistor Q.sub.22. A voltage supply Vaux is coupled to an input terminal of the transistor Q.sub.22. An output terminal of the transistor Q.sub.22 is coupled to a second input terminal of the amplifier 154, to a Share+ node and to a first terminal of a current source 156. A second terminal of the resistor RLIMIT2 and an output of the current source 156 are coupled to a ground node. In addition, the signal IP LIMIT2 is coupled to a first terminal of a voltage offset V.sub.OS2. A second terminal of the voltage offset V.sub.OS2 is coupled to a first terminal of an amplifier 164. An output of the amplifier 164 is coupled to a control terminal of transistors Q.sub.26 and Q.sub.27. The Share+ node is coupled to a first terminal of a resistor RSHARE2. A second terminal of the resistor RSHARE2 is coupled to a second input terminal of the amplifier 164 and to an input terminal of the transistor Q.sub.26. Output terminals of the transistors Q.sub.26 and Q.sub.27 are coupled to a ground node. The transistors Q.sub.26 and Q.sub.27 form a current mirror. A feedback signal VFB.sub.2 is formed at an input terminal of the transistor Q.sub.27.
(78) Within a third load sharing circuit 127c, the signal IP LIMIT3 is coupled to a first input to amplifier 158 and to a first terminal of a resistor RLIMIT3. An output of the amplifier 158 is coupled to a control terminal of a transistor Q.sub.23. A voltage supply Vaux is coupled to an input terminal of the transistor Q.sub.23. An output terminal of the transistor Q.sub.23 is coupled to a second input terminal of the amplifier 158, to a Share+ node and to a first terminal of a current source 160. A second terminal of the resistor RLIMIT3 and an output of the current source 160 are coupled to a ground node. In addition, the signal IP LIMIT3 is coupled to a first terminal of a voltage offset V.sub.OS3. A second terminal of the voltage offset V.sub.OS3 is coupled to a first terminal of an amplifier 166. An output of the amplifier 166 is coupled to a control terminal of transistors Q.sub.28 and Q.sub.29. The Share+ node is coupled to a first terminal of a resistor RSHARE3. A second terminal of the resistor RSHARE3 is coupled to a second input terminal of the amplifier 166 and to an input terminal of the transistor Q.sub.28. Output terminals of the transistors Q.sub.28 and Q.sub.29 are coupled to a ground node. The transistors Q.sub.28 and Q.sub.29 form a current mirror. A feedback signal VFB.sub.3 is formed at an input terminal of the transistor Q.sub.29.
(79) The circuit arrangement of
(80) The foregoing detailed description of the present invention is provided for the purposes of illustration and is not intended to be exhaustive or to limit the invention to the embodiments disclosed. Accordingly, the scope of the present invention is defined by the appended claims.