Universal bridge and wall mounted aeration apparatus
09675942 ยท 2017-06-13
Assignee
Inventors
- Randy W. List (Lakeville, MN, US)
- Jing Huang (Chaska, MN, US)
- Joseph F. Widman (Chaska, MN, US)
- Brian J. Cohen (Chanhassen, MN, US)
- Todd M. Schroeder (Eden Prairie, MN, US)
- Gregory R. Harding (Minneapolis, MN, US)
- Paul P. Gorbunow (Minneapolis, MN, US)
- Jason L. Jones (Waconia, MN, US)
- Steven R. Carleton (Minnetonka, MN, US)
Cpc classification
B01F23/233
PERFORMING OPERATIONS; TRANSPORTING
F16M13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M2200/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F27/251
PERFORMING OPERATIONS; TRANSPORTING
F16M11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02W10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16M2200/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C02F3/205
CHEMISTRY; METALLURGY
B01F33/86
PERFORMING OPERATIONS; TRANSPORTING
B01F35/41
PERFORMING OPERATIONS; TRANSPORTING
F16M2200/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F23/2331
PERFORMING OPERATIONS; TRANSPORTING
F16M2200/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H20/106
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A universal wall and bridge mounted aeration apparatus has a track extending between two distinct elevations that is coupled to a wall and bridge mount. An aeration unit is pivotally coupled to the track and has an aerator adapted to operatively at least partially submerge within and aerate a liquid. A selective mover or drive is adapted to operatively move the aeration unit along the track and thereby vary an elevation of the aeration unit. The universal wall and bridge mount supports the track and aeration unit. The universal wall and bridge mount has a first configuration for mounting to a structure such as a stationary bridge, and a second configuration for mounting to a wall. The universal wall and bridge mounted aeration apparatus may be adjusted to position the propeller after installation under the surface of the liquid through three axes of motion freedom.
Claims
1. A mounted aeration unit, comprising: an aeration unit having: a motor, and an aerator at least partially submerged within a liquid and driven by said motor; a mount having: a track; at least one horizontal wall brace; at least one vertical wall brace rigidly affixed to said at least one horizontal wall brace and that extends down therefrom; at least one lower track support bar extending horizontally from adjacent a lower end of said at least one vertical wall brace; a pedestal resting on said track; a selective mover operative longitudinally co-extensive with said track and adapted to operatively move said pedestal relative to said track; a first bracket affixed to said pedestal and rotatable about a vertical axis with respect thereto; a second bracket rotatably affixed to said first bracket about a horizontal axis and supporting said aeration unit thereupon; and at least one detachable diagonal wall brace in a first configuration adapted to couple with a bridge defining a generally horizontal plane and in a second configuration adapted to couple with a wall defining a generally vertical plane, said at least one detachable diagonal wall brace in said first configuration rigidly affixed to said at least one vertical wall brace and extending at an angle relative to said at least one horizontal wall brace and extending vertically to reach a lesser vertical height than said at least one horizontal wall brace and thereby define a vertical gap between said at least one diagonal wall brace and said at least one horizontal wall brace which is operative to span two opposed major surfaces of a bridge, and said at least one detachable diagonal wall brace in said second configuration detached from said at least one vertical wall brace.
2. The mounted aeration unit of claim 1, wherein said aerator further comprises: a gas inlet, a propeller, and a shaft that couples said motor to said propeller.
3. The mounted aeration unit of claim 1, wherein said at least one horizontal wall brace is adapted to operatively rest upon a top major surface of a bridge while said at least one diagonal wall brace is adapted to operatively engage with a bottom major surface of said bridge.
4. The mounted aeration unit of claim 3, wherein at least one horizontal wall brace is adapted to operatively engage said top major surface of said bridge in a first position that is vertically aligned with a second position where said at least one diagonal wall brace is adapted to operatively engage with said bottom major surface of said bridge.
5. The mounted aeration unit of claim 1, further comprising at least one upper track support bar extending vertically up from said at least one horizontal wall brace, said track rotatable with respect to and affixed to said at least one lower track support bar and said at least one upper track support bar.
6. The mounted aeration unit of claim 1, further comprising at least one diagonal track support bar rigidly affixed between said at least one lower track support bar and said at least one vertical wall brace.
7. The mounted aeration unit of claim 1, wherein said selective mover further comprises a jackscrew.
8. The mounted aeration unit of claim 7, wherein said jackscrew longitudinally bisects said track.
9. A universal bridge and wall mounted aeration unit having a first configuration adapted to couple with a bridge defining a generally horizontal plane and a second configuration adapted to couple with a wall defining a generally vertical plane, comprising: an aeration unit having: a motor, and an aerator at least partially submerged within a liquid and driven by said motor; a mount having: a track; at least one horizontal wall brace; at least one vertical wall brace rigidly affixed to said at least one horizontal wall brace and that extends down therefrom; at least one lower track support bar extending horizontally from adjacent a lower end of said at least one vertical wall brace; a pedestal resting on said track; a selective mover operative longitudinally co-extensive with said track and adapted to operatively move said pedestal relative to said track; a first bracket affixed to said pedestal and rotatable about a vertical axis with respect thereto; a second bracket rotatably affixed to said first bracket about a horizontal axis and supporting said aeration unit thereupon; and at least one detachable diagonal wall brace in said first configuration rigidly affixed to said at least one vertical wall brace and extending at an angle relative to said at least one horizontal wall brace and extending vertically to reach a lesser vertical height than said at least one horizontal wall brace and thereby define a vertical gap between said at least one diagonal wall brace and said at least one horizontal wall brace which is operative to span two opposed major surfaces of a bridge, and in said second configuration detached from said at least one vertical wall brace.
10. The universal bridge and wall mounted aeration unit of claim 9, wherein in said first configuration said at least one horizontal wall brace is adapted to operatively rest upon a top major surface of a bridge while said at least one diagonal wall brace is adapted to operatively engage with a bottom major surface of said bridge.
11. The universal bridge and wall mounted aeration unit of claim 10, wherein at least one horizontal wall brace is adapted to operatively engage said top major surface of said bridge in a first position that is vertically aligned with a second position where said at least one diagonal wall brace is adapted to operatively engage with said bottom major surface of said bridge.
12. The universal bridge and wall mounted aeration unit of claim 10, wherein said selective mover further comprises a davit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects, advantages, and novel features of the present invention can be understood and appreciated by reference to the following detailed description of the invention, taken in conjunction with the accompanying drawings, in which:
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(10) Manifested in the preferred embodiments, the present invention provides a universal bridge and wall mounted aeration unit 100 having an aeration unit 160 including a motor 162, a motor electrical access panel 164, an air or other gas inlet 168, a propeller 170, and a shaft 166 that couples motor 162 to propeller 170. The universal bridge and wall mounted aeration unit 100 may operatively be affixed to a structure such as a stationary bridge 10 or wall 11, and may be adjusted to position propeller 170 after installation under the surface of the liquid.
(11) In a first preferred embodiment of the invention illustrated in
(12) a track 110 formed from two parallel long bars connected for exemplary purposes by one or more bars and in the preferred embodiment by two perpendicular bars adjacent the distal ends of the parallel long bars;
(13) horizontal wall braces 112 consisting of two parallel horizontal bars and a perpendicular horizontal bar connecting the horizontal bars on one end, herein referred to as the back end;
(14) two vertical bars that define vertical wall braces 114 rigidly affixed to two parallel horizontal wall braces 112 and that extend down therefrom;
(15) two diagonal wall braces 116 rigidly affixed to vertical wall braces 114 comprising bars that extend upwards and backwards for exemplary purposes at an approximately 45-degree angle relative to horizontal wall braces 112 and to approximately the same horizontal distance as horizontal wall braces 112, but which do not extend vertically to reach the same height as horizontal wall braces 112, and thereby define a gap therebetween which spans two surfaces of a bridge 10 or other generally horizontal supporting structure, such that horizontal wall braces 112 for exemplary purposes will rest upon the top surface of bridge 10 while diagonal wall braces 116 will for exemplary purposes engage with the bottom surface of bridge 10;
(16) lower track support bars 122 comprising for exemplary purposes two or more bars extending horizontally forward from adjacent the lower ends each of vertical wall braces 114;
(17) additional track support bars 118 comprising for exemplary purposes two or more bars extending upwards and forward from parallel horizontal wall braces 112 and arranged so that the angle between bars 118 and vertical wall braces 114 forms for exemplary purposes an approximately 45-degree angle;
(18) track 110 preferably rotatably affixed to lowest track support bars 122 and topmost track support bars 118;
(19) diagonal track support bars 124 rigidly affixed to track support bars 122 and vertical wall braces 114, comprising for exemplary purposes one bar on each side placed at an approximately 45-degree angle from horizontal, extending downward and forward and connecting adjacent to track support bar 122 ends;
(20) optional additional track support bars 120 comprising for exemplary purposes two or more bars extending approximately horizontally forward from adjacent vertical wall braces 114 and terminating at diagonal track support bar 124;
(21) a selective mover, which in the preferred embodiment universal bridge and wall mounted aeration unit 100 comprises a jackscrew 126 preferably longitudinally co-extensive with and longitudinally bisecting track 110;
(22) a plate and pedestal 130 affixed to jackscrew 126 and resting on the top of track 110 and carried thereupon by one or more friction reducing members such as rollers 132 as illustrated in the preferred embodiment; and
(23) two U-brackets 134, 136, one U-bracket 134 preferably affixed to pedestal 130 and rotatable about a vertical axis with respect thereto, and second U-bracket 136 preferably rotatably affixed with first U-bracket 134 about a horizontal axis, U-brackets 134, 136 operative to further support an aeration unit 160 thereupon.
(24) It is important to note that track 110 is not directly affixed to or anchored by diagonal track support bars 124. Instead, diagonal track support bars 124 are fixed in position and anchored relative to bridge 10 or wall 11, while track 110 may be pivoted about pintle 125 to change the slope or angle of shaft 166 into the tank, pool, water, treatment receptacle or other fluid body intended to be aerated.
(25) As can be seen in
(26) An optional diagonal wall brace 116 best visible in
(27) Lower track support bars 122 illustrated in
(28) As visible in
(29) As illustrated in
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(31) Stop 121, which is illustrated in greater detail in
(32) A receiver 146 in stop 121 may be provided that has a coupling 148 such as internal threading as illustrated that is accessible from the top of stop 121, as illustrated in
(33) Preferably, a stop 121 is located on each side of track 110, to provide balanced forces when pedestal 130 encounters stops 121. While this is the preferred embodiment stop 121, alternative stopping mechanisms may be used to prevent pedestal 130 from being lowered too far, such as a clamp, an actuating stop, or travel limits built into or controlled through features in jackscrew 126.
(34) Pedestal 130 is preferably held onto track 110 by a supporting plate to which jackscrew 126 and a plurality of rollers 132, such as four rollers 132 illustrated for exemplary purposes in the preferred embodiment shown in
(35) As illustrated in
(36) Pedestal 130 preferably contains a pedestal column 131 terminating at a pedestal top coupler 133 having lock holes that form a circle around the top of pedestal top coupler 133. The base of outer U-bracket 134 preferably contains four pedestal lock holes, though the exact number is not critical to the present invention. This arrangement allows the base of outer U-bracket 134 to be attached to a pedestal top coupler 133 by bolts 138 inserted through holes in pedestal 130 in multiple positions, so that the horizontal orientation of aeration unit 160 about a vertical axis is adjustable by rotation about that vertical axis. The number of holes and the hole spacing is adjustable based on design, manufacturing or installation specifications. This rotatable connection secures pedestal 130 to the base of outer U-bracket 134 in order to aid in the adjustment of the horizontal angle of aeration unit 160 without allowing aeration unit 160 to accidently become disconnected from pedestal 130.
(37) The combination of horizontal and vertical angle versatility of aeration unit 160 from pedestal 130, including bracket locking mechanisms and adjustable height through jackscrew 126 actuation allows for reduced variation between different installations, reduced design and manufacturing expenses, decreased installation costs, versatility in vertical depth operation, increased versatility in placement and orientation of an aeration unit 160, and easier access for installation and maintenance. Different containment areas and different units have different needs in terms of propeller depth and propeller angle. The preferred embodiment can be customized at the time of installation and after installation in order to accommodate the different needs of the containment area, as may be determined to be ideal for efficacy and running costs based on the site.
(38) Track 110 is preferably rotatably attached to lowest track support bar 122 by bolts or a suitable alternative pivoting connection at pintle 125, and attached to topmost track support bar 118 by bolts or other suitable pivotal connection. This arrangement allows the bolts or other fasteners to be loosened or removed and track 110 rotated. Track 110 in the preferred embodiment illustrated in
(39) As may be apparent, while two alternative coupling points 127, 129 are illustrated for topmost track support bar 118 to horizontal wall brace 112, one or many such connection points may be provided, depending upon the degree of adjustability of this track support angle of inclination. In an alternative embodiment further contemplated herein, top track support bars 118 may be comprised of extendible or rotatable members. For exemplary purposes only, and not solely limiting thereto, two pivotally connected bars may be used as an alternative to the illustrated single track support bar 118. In this alternative embodiment, the two bars may hinge with respect to each other, thereby pivoting track 110 to varying angles with respect to horizontal.
(40) In accord with a preferred method of use, a user can raise pedestal 130 all the way to the top by rotation of jackscrew 126 and perform maintenance from bridge 10.
(41) The particular technique used to couple the various horizontal wall braces 112, beams 113, vertical wall braces 114, ladder supports 115, diagonal wall braces 116, track support bars 118, optional track support bars 120, track support bars 122, and diagonal track support bars 124 will vary depending upon the intent at the time of design. As may be appreciated, these components may be welded or otherwise permanently and rigidly coupled. However, for some applications it may be desirable to enable universal bridge and wall mounted aeration unit 100 to be shipped from manufacturing location to installation site in an only partially assembled configuration. In such instances, some of the various components may be shipped unattached, and then affixed at the installation site. In these instances, known fasteners may be used to couple the components together. For exemplary and non-limiting purposes, in one embodiment beams 113 and ladder supports 115 may be left unattached at the manufacturing location, and then coupled into the remainder of universal bridge and wall mounted aeration unit 100 using bolts or other equivalent fastener at the installation site. In a second embodiment, horizontal wall braces 112 and diagonal wall braces 116 may be left unattached at the manufacturing location, and then coupled into the remainder of universal bridge and wall mounted aeration unit 100 using bolts or other equivalent fastener at the installation site. In a third embodiment, capable of providing very compact shipping from the manufacturing location, beams 113 and ladder supports 115 may be left unattached at the manufacturing location. Horizontal wall braces 112, vertical wall braces 114, and track support bars 122 will preferably interconnected with each adjacent component using pintles, such as pins or other suitable equivalent. In addition, diagonal wall braces 116 and diagonal track support bars 124 may be provided with pins, allowing the entire side-wall structure to be unfolded to form a straight and linked assembled. In such instance, other potentially interfering components such as optional track support bars 120 will either be similarly pintle-attached or fastener-removable. These three shipping embodiments are presented as exemplary and illustrative, but are not limiting to the many possible configurations that may be used for packaging and shipping of the present invention.
(42) While aeration units are the focus of the present invention, preferred embodiment universal bridge and wall mounted aeration unit 100 may also be used with other units that operate in the same conditions as aeration units, such as mixers and related apparatus.
(43) From the foregoing figures and description, several additional features and options become more apparent. Many aeration units may be arranged in a single holding space to work concurrently and possibly compound the effect of each aeration unit 160. Furthermore, the angles and orientations of each aeration unit 160 may readily be adjusted for optimum flow within a containment tank or pond. The preferred universal bridge and wall mounted aeration unit 100 may be manufactured from a variety of materials, including metals, resins and plastics, ceramics or cementitious materials, or even laminations, combinations or composites of the above. Nevertheless, for most applications metals may be preferable given the high forces, and the metals will preferably be either intrinsically corrosion resistant, such as is the case with aluminum and stainless steel, or may be galvanized or otherwise coated or plated to obtain necessary corrosion resistance.
(44) Various additional preferred embodiments of apparatus designed in accord with the present invention have been illustrated in
(45) Second preferred embodiment universal bridge and wall mounted aeration apparatus 200 is illustrated in
(46) A third preferred embodiment universal bridge and wall mounted aeration apparatus 300 is illustrated in
(47) While the foregoing details what is felt to be the preferred embodiment of the invention, no material limitations to the scope of the claimed invention are intended. Further, features and design alternatives that would be obvious to one of ordinary skill in the art are considered to be incorporated herein. The scope of the invention is set forth and particularly described in the claims herein below.