HAMMER TOE IMPLANT WITH EXPANSION PORTION FOR RETROGRADE APPROACH
20170156877 ยท 2017-06-08
Assignee
Inventors
Cpc classification
A61B17/7291
HUMAN NECESSITIES
A61F2002/30622
HUMAN NECESSITIES
A61B2017/0243
HUMAN NECESSITIES
A61B17/56
HUMAN NECESSITIES
A61F2002/4233
HUMAN NECESSITIES
A61F2/4606
HUMAN NECESSITIES
A61B17/844
HUMAN NECESSITIES
A61B17/88
HUMAN NECESSITIES
A61B17/8883
HUMAN NECESSITIES
A61B17/8605
HUMAN NECESSITIES
A61B2017/565
HUMAN NECESSITIES
International classification
A61F2/42
HUMAN NECESSITIES
A61B17/86
HUMAN NECESSITIES
A61B17/84
HUMAN NECESSITIES
A61B17/88
HUMAN NECESSITIES
Abstract
A system includes and implant and an elongate device. The implant includes a first bone engaging portion and a flexible portion coupled to an end of the first bone engaging portion at an engagement portion. The flexible portion is configured to be compressed toward a longitudinal axis defined by the flexible portion. The elongate device includes an engagement end that is sized and configured to engage the engagement portion of the implant.
Claims
1. A system, comprising: an implant including a bone engaging portion, a flexible portion coupled to an end of the bone engaging portion at an engagement portion, the flexible portion configured to be compressed toward a longitudinal axis defined by the flexible portion; and an elongate device including an engagement end sized and configured to engage the engagement portion of the implant; wherein said bone engaging portion extends radially away from the longitudinal axis defined by the flexible portion and defines at least one notch that is sized and configured to receive a tab of the engagement end of the elongate device and further including at least one prominence extending radially away from the longitudinal axis that is sized and configured to be received within a notch defined by the engagement end.
2. The system of claim 1, wherein the first bone engaging portion of the implant is threaded.
3. The system of claim 1, wherein the engagement end of the elongate device is at least partially hollow such that the flexible portion of the implant can be received therein.
4. (canceled)
5. The system of claim 1 wherein the engagement portion defines a plurality of notches, each of the plurality of notches sized and configured to receive a respect one of a plurality of tabs of the engagement end.
6. (canceled)
7. The system of claim 1 wherein the elongate device is hollow, the system further comprising an elongate core sized and configured to be received within the elongate device.
8. The system of claim 7, wherein the elongate core includes at least one fin extending from a first end, the at least one fin sized and configured to be received within a respective slot defined by the flexible portion of the implant.
9. The system of claim 8, wherein the slot defined by the flexible portion of the implant is defined between a pair of prongs of the implant.
10. A system, comprising: an implant including a threaded portion terminating at an engagement portion, a plurality of prongs coupled to, and extending away from, the engagement portion, the plurality of prongs defining at least one slot therebetween; and an elongate device including an engagement end and defining a hole at the engagement end, the hole at the engagement end sized and configured to receive the plurality of prongs therein; wherein said engagement portion extends radially away from the longitudinal axis defined by the flexible portion and defines at least one notch that is sized and configured to receive a tab of the engagement end of the elongate device and further including at least one prominence extending radially away from the longitudinal axis that is sized and configured to be received within a notch defined by the engagement end.
11. The system of claim 10, wherein the engagement portion of the implant extends radially away from a longitudinal axis defined by the threaded portion of the implant and defines at least one notch that is sized and configured to receive a tab of the engagement end of the elongate device therein.
12. The system of claim 11, wherein the engagement portion of the implant defines a plurality of notches, each of the plurality of notches sized and configured receive a respect one of a plurality of tabs of the engagement end of the elongate device therein.
13. (canceled)
14. The system of claim 1 wherein the hole extends entirely through the elongate driving device, the system further comprising an elongate core sized and configured to be received within the hole defined by the elongate device.
15. The system of claim 14, wherein the elongate core includes at least one fin extending from a first end, the at least one fin sized and configured to be received within the at least one slot defined by the plurality prongs of the implant.
16.-20. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] These and other features and advantages of the present invention will be more fully disclosed in, or rendered obvious by the following detailed description of the preferred embodiments of the invention, which are to be considered together with the accompanying drawings wherein like numbers refer to like parts and further wherein:
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DETAILED DESCRIPTION
[0052] This description of preferred embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. The drawing figures are not necessarily to scale and certain features of the invention may be shown exaggerated in scale or in somewhat schematic form in the interest of clarity and conciseness. In the description, relative terms such as horizontal, vertical, up, down, top, and bottom as well as derivatives thereof (e.g., horizontally, downwardly, upwardly, etc.) should be construed to refer to the orientation as then described or as shown in the drawing figure under discussion. These relative terms are for convenience of description and normally are not intended to require a particular orientation. Terms including inwardly versus outwardly, longitudinal versus lateral, and the like are to be interpreted relative to one another or relative to an axis of elongation, or an axis or center of rotation, as appropriate. Terms concerning attachments, coupling, and the like, such as connected and interconnected, refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. The term operatively connected is such an attachment, coupling or connection that allows the pertinent structures to operate as intended by virtue of that relationship.
[0053] Unless otherwise stated, all percentages, parts, ratios, or the like are by weight. When an amount, concentration, or other value or parameter is given as either a range, preferred range, or a list of upper preferable values and lower preferable values, this is understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value regardless of whether those ranges are explicitly disclosed.
[0054] Referring to
[0055] Threaded portion 104 includes a plurality of threads 110 that taper to a tip 112 for cutting into bone. In some embodiments, threaded portion 104 has a length of approximately 1.3 centimeters (approximately 0.51 inches) and a diameter of approximately 0.2 centimeters (approximately 0.079 inches), although one skilled in the art will understand that threaded portion 104 may have other dimensions. For example, threaded portion 104 may have lengths of approximately 1 centimeter or 1.6 centimeter, to list a couple of alternative lengths.
[0056] Flexible portion 106 includes a plurality of prongs 114 formed by lengthwise slots 116 defined in body 102. For example, flexible portion 106 may include two, three, four or more prongs 114 formed by two slots 116 orthogonally disposed from one another. One skilled in the art will understand that slots 116 may be disposed at other angles with respect to each other. In some embodiments, slots 116 extend approximately 0.57 centimeters (approximately 0.224 inches) from end 118 of flexible portion 106. One skilled in the art will understand that slots 116 may have a length that is less than half a length of flexible portion 106 or approximately equal to the length of flexible portion 106. Each of prongs 114 may include a taper section 120 that tapers from a first diameter, which may be 0.2 centimeters (approximately 0.079 inches) to a second diameter of approximately 0.14 centimeters (approximately 0.055 inches) over a length of approximately 0.18 centimeters (0.071 inches). Each taper 120 may terminate at an outwardly projecting anti-rotational feature 122, which may have a triangular cross-section geometry as best seen in
[0057] Engagement portion 108 may have a circular cross-sectional area having a plurality of notches 124 as best seen in
[0058] Implant 100 is configured to be installed using a driving wire 200 such as the one illustrated in
[0059] Engagement end 206 defines a blind hole 212 having an internal diameter sized and configured to receive the flexible portion of implant 100. In some embodiments, the internal diameter of blind hole 212 is approximately 0.21 centimeters (approximately 0.08 inches) and extends approximately 0.89 centimeters (approximately 0.35 inches) from tip 214 of engagement end 206. As best seen in
[0060] One or more implants 100 of various sizes may be provided in a kit along with one or more driving wires 200 and a handle 300 such as the one illustrated in
[0061] Body 302 defines first and second apertures 306, 308, which extend through body 302 and intersect with one another. In some embodiments, apertures 306 and 308 may have different dimensions for engaging differently sized driving wires 200. For example, aperture 306 may have a radius of approximately 0.13 centimeters (0.05 inches) with the flat 310 having a distance of approximately 0.21 centimeters (approximately 0.08 inches) from the apex of the aperture 306 opposite flat 310, and aperture 308 may have a radius of approximately 0.16 centimeters (approximately 0.06 inches) with flat 312 having a distance of approximately 0.25 centimeters (approximately 0.1 inches) from the apex of aperture 308 opposite flat 312.
[0062] The method of installing an implant 100 via a retrograde approach between the proximal and middle phalanxes is now described with reference to
[0063] To install the implant, a toe 400 is opened to provide access to a joint 402 between a middle phalanx 404 and proximal phalanx 406, and middle and proximal phalanxes 404, 406 may be resected using a bone saw or other tool 450, as shown in
[0064] Driving wire 200 is driven by drill 452 until trocar end 204 passes through middle phalanx 404 and distal phalanx 408 and out of distal tip 412 of distal phalanx 408, as shown in
[0065] Driving wire 200 is distally advanced until implant 100 is received within intramedullary channel 414 formed by driving wire 200, as shown in
[0066] With implant 100 secured across joint 402, driving wire 200 is retracted and turned in an opposite direction with respect to the direction in which it was turned to advance threads 110 into proximal phalanx 406 while retracting driving wire . Rotating driving wire 200 in an opposite direction while retracting it, e.g., distally advancing driving wire 200, causes a camming action between angled tabs 216 of driving wire 200 and the angle projections of implant 100 to assist in retracting driving 200 from intramedullary canal 414.
[0067] Driving wire 200 may be fully retracted from intramedullary canal 414. The removal of driving wire 200 from intramedullary canal 414 releases prongs 114 of implant 100, which were compressed within blind hole 212 of driving wire 200. If implant 100 is formed from a shape memory material such as, for example, nitinol, then prongs 114 may radially flex towards their natural or uncompressed state, as illustrated in
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[0069] Although implant 500 is illustrated as having a substantially linear body 502 in
[0070] The one or more prominences 534, 834 of engagement portion 508, 808 of implants 500, 800 are configured to be engaged by implant engaging end 602 of insertion tube 600 as illustrated in
[0071] Another slot 620 is disposed adjacent to driver core engaging end 606 of driving tube 600. As best seen in
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[0073] To create the assemblage illustrated in
[0074] First portion 712 of driver core 700 is inserted into opening 608 of insertion tube 600. As first portion 712 is received within driving tube 600, fin 706 is aligned with and received within slots 516, 800 of implant 500, 800 disposed at the opposite end of driving tube 600 (
[0075] With implant 500, driving tube 600, and driver core 700 assembled together, the resultant assemblage may be used to install implant 500 within the joint between the proximal and middle phalanxes via a retrograde approach. For example, access to joint 402 between middle phalanx 404 and proximal phalanx 406 is obtained by making an incision in toe 400. A bone saw or other tool 450 may be used to provide flat surfaces on the ends of middle and proximal phalanxes 404, 406.
[0076] Implant engaging end 602 and threaded portion 504, 804 of implant 500, 800 are received within chuck or pin driver 454 of drill 452 such that trocar tip 710 of driver core 700 is exposed and may be driven into proximal surface 410 of middle phalanx 404. As drill 452 rotates in a clockwise direction (or counterclockwise depending on the orientation of extensions 622 and notch 614), dowel pin 720 is received within extension 622-1 and the motion of driving tube 600 is translated to driving core 700. Drill 452 drives driving tube 600 and driving core 700 until trocar tip 710 emerges from the distal tip 412 of distal phalanx 408 such trocar tip 204 extending from distal tip 412 in
[0077] With trocar tip 710 extending from distal tip 412 of distal phalanx 408, chuck or pin driver 454 is loosened and moved from engaging implant engaging end 602 of driving tube 600 to engaging second portion 714 of driver core 700. The assemblage of implant 500, 800, driving tube 600, and driver core 700 are distally advanced until tip 512 of threaded portion 504, 804 is received within intramedullary channel 414 formed by trocar tip 710. With tip 512 disposed within intramedullary channel 414, middle phalanx 404 and proximal phalanx 406 are aligned with one another, drill 452 is disengaged from driving tube 600 and a driving handle similar to driving handle 300 illustrated in
[0078] The physician uses driving handle to rotate and drive implant 500, 800 into proximal phalanx 406 due to the coupling between implant 500, 800, driving tube 600, and driver core 700. The clockwise rotation of threads 510, 810 (or counterclockwise rotation depending the type of threads 510, 810) advances implant 500, 800 into proximal phalanx 406 until implant engaging end 602 of driving tube 600 contacts proximal phalanx 406. In some embodiments, a surgeon may feel when implant engaging end of driving tube 600 contacts the outermost surface of proximal phalanx 406 since the outer diameter of driving tube 600 is greater than an outer diameter of threads 510, 810 of implant 500, 800. To provide a further indication of proper insertion to the surgeon, the minor diameter of threads 510, 810 may increase in diameter such that the surgeon will feel a greater resistance as implant 500, 800 is driven into proximal phalanx 406 and the minor diameter engages the adjacent bone.
[0079] Once implant 500, 800 is disposed within proximal phalanx 406, the flexible portion 506, 806 of implant 500, 800 is deployed within distal phalanx 404 by decoupling implant 500, 800 from driving tube 600 and driver core 700.
[0080] With dowel pin 720 disengaged from extension 622-1, driver core 700 is pulled in an axial direction away from implant 500, 800 causing dowel pin 720 to slide along slot 620 until it contacts wall 624 that defines slot 620 as illustrated in
[0081] Driver core 700 is rotated in a clockwise direction such that dowel pin 720 is received within extension 622-2 as illustrated in
[0082] Driver core 700 is pulled axially out of intramedullary channel 414 along with driving tube 600. Once implant engaging end 602 clears end 518, 818 of implant 500, 808, prongs 514, 814 radially flex, such as the flexing of prongs 114 illustrated in
[0083] The retrograde installation technique described above advantageously enables the implant to fuse the DIP or PIP joints with improved alignment of the phalanxes compared to the conventional antegrade techniques. Additionally the implant and implant system disclosed herein do not have the drawbacks as the conventional implants and can be installed via the retrograde technique described above.
[0084] Although the systems and methods have been described in terms of exemplary embodiments, they are not limited thereto. Rather, the appended claims should be construed broadly, to include other variants and embodiments of the systems and methods, which may be made by those skilled in the art without departing from the scope and range of equivalents of the systems and methods.