SPORTS EQUIPMENT WITH WOUND FIBER
20230077188 · 2023-03-09
Assignee
Inventors
- Neal HAAS (Memphis, TN, US)
- Donald Collins BROWN, Jr. (San Diego, CA, US)
- Brian Christopher MOLLNER (San Diego, CA, US)
- Donovan JOHNSON (Ramona, CA, US)
Cpc classification
A63B59/70
HUMAN NECESSITIES
A63B2209/02
HUMAN NECESSITIES
A63B59/50
HUMAN NECESSITIES
International classification
A63B59/70
HUMAN NECESSITIES
Abstract
A golf club shaft includes: a butt end; a tip end, where the golf club shaft is tapered between the butt end and the tip end; coils of fiber wound helically relative to an axis of the golf club shaft; and one or more layers of composite material wrapped around the coils of fiber and disposed radially outwardly of the coils of fiber.
Claims
1. A golf club shaft, comprising: a butt end; a tip end, wherein the golf club shaft is tapered between the butt end and the tip end; coils of fiber wound helically relative to an axis of the golf club shaft; and one or more layers of composite material wrapped around the coils of fiber and disposed radially outwardly of the coils of fiber.
2. The golf club shaft of claim 1 further comprising a second one or more layers of composite material, wherein the coils of fiber are wound helically around the second one or more layers of composite material, and the second one or more layers of composite material are disposed radially inwardly of the coils of fiber.
3. The golf club shaft of claim 1 wherein at least one of the one or more layers of composite material include graphite, an epoxy, and a resin.
4. The golf club shaft of claim 1 wherein a diameter of the fiber is less than 15 microns.
5. The golf club shaft of claim 1 wherein the golf club shaft includes at least five thousand of the coils of fiber wound helically relative to the axis of the golf club shaft.
6. The golf club shaft of claim 1 wherein each of the coils is disposed approximately perpendicular to the axis.
7. The golf club shaft of claim 1 wherein each of the coils is disposed approximately parallel to the axis.
8. The golf club shaft of claim 1 wherein each of the coils is disposed at an angle of between 1 degree and 89 degrees relative to the axis.
9. The golf club shaft of claim 1 wherein the fiber is coated with a resin.
10. The golf club shaft of claim 1 wherein the fiber has a circular cross-section.
11. The golf club shaft of claim 1 wherein the fiber is selected from a group consisting of steel, titanium, aluminum, copper, tungsten, and an alloy of one of steel, titanium, aluminum, copper, tungsten.
12. The golf club shaft of claim 1 wherein adjacent ones of the coils contact each other.
13. The golf club shaft of claim 1 wherein the golf club shaft is hollow inside of the coils of fiber.
14. A tubular portion of one of a hockey stick, a lacrosse stick, and a baseball bat, the tubular portion comprising: one or more layers of composite material; and coils of fiber wound helically relative to an axis of the tubular portion, wherein one of: the one or more layers of composite material are wrapped around the coils of fiber and disposed radially outwardly of the coils of fiber; and the coils of fiber are wrapped around the one or more layers of composite material and disposed radially outwardly of the one or more layers of composite material.
15. The tubular portion of claim 14 wherein the one or more layers of composite material are wrapped around the coils of fiber and disposed radially outwardly of the coils of fiber, and wherein the tubular portion further includes a second one or more layers of composite material, wherein the coils of fiber are wound helically around the second one or more layers of composite material, and the second one or more layers of composite material are disposed radially inwardly of the coils of fiber.
16. The tubular portion of claim 14 wherein the coils of fiber are wrapped around the one or more layers of composite material and disposed radially outwardly of the one or more layers of composite material.
17. The tubular portion of claim 14 wherein at least one of the one or more layers of composite material include graphite, an epoxy, and a resin.
18. The tubular portion of claim 14 wherein the fiber is selected from a group consisting of steel, titanium, aluminum, copper, tungsten, and an alloy of one of steel, titanium, aluminum, copper, tungsten.
19. The tubular portion of claim 14 wherein the fiber has a circular cross-section with a diameter of less than 15 microns.
20. A method of forming tubular sports equipment, the method comprising: winding coils of fiber helically around a tubular member; and wrapping one or more layers of composite material around the coils of fiber such that the one or more layers of composite material are disposed radially outwardly of the coils of fiber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:
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[0054] In the drawings, reference numbers may be reused to identify similar and/or identical elements.
DETAILED DESCRIPTION
[0055]
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[0057]
[0058] Each of the layers of the composite material 100 and 102 includes fibers of the composite material, an epoxy, and a resin. For example, each of the layers may include graphite fibers, an epoxy, and a resin. While the example of graphite is provided, another suitable aramid may be used. Directions of the fibers of the composite material of one layer may be different than the directions of the fibers of the composite material of adjacent layers. For example, the fibers of the composite material of the layer 204 may be arranged in a first direction, the fibers of the composite material of the layer 208 may be arranged in a second direction that is different than the first direction, and the fibers of the composite material of the layer 212 may be arranged in a third direction that is different than the second direction, and so on. The fibers of the composite material of the layer 240 may be arranged in a fourth direction, the fibers of the composite material of the layer 244 may be arranged in a fifth direction that is different than the fourth direction, and the fibers of the composite material of the layer 248 may be arranged in a sixth direction that is different than the fifth direction, and so on. The directions of the fibers may be selected, for example, such that the shaft has target structural (e.g., torsional, bending, stiffness, etc.) characteristics. The fourth direction may also be different than the third direction.
[0059] The mandrel 104 may be solid (e.g., metal) or hollow and be tubular. The mandrel 104 may be, for example, frustoconical or conical (e.g., in the example of the shaft being a golf shaft). While the example of a mandrel having a circular cross-section is provided, the present application is also applicable to mandrels having cross-sections of other shapes, such as mandrels and sports shafts having a cross-section of a rectangle, a square, a triangle, a hexagon, an octagon, a pentagon, a heptagon, an oval, etc. The sports shaft may have one or more rounded sections in various implementations. In various implementations, the composite material 100 may extend past ends of the mandrel 104.
[0060] As shown in
[0061] As shown in
[0062] The fiber 504 may include, for example, steel, titanium, aluminum, copper, tungsten, an alloy of the above, an aramid, or another suitable material. The fiber 504 may have a round cross-section or another suitable shape of cross-section, such as square, ovular, or another suitable shape. The diameter of the fiber 504 is less than 15 microns, may be less than 12 microns, may be less than 10 microns, and may be, for example, approximately 8 microns. The fiber 504 is wound completely around (360 degrees) at least a predetermined number of times, such as 5,000, 10,000, 15,000, 20,000, 25,000, or more. The fiber 504 may be coated with a resin, such as for later curing. For example, the fiber 504 may be fed through a bath of liquid resin prior to the wrapping described herein.
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[0064] As shown in
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[0066] Once the fiber 504 is wound around the composite material 100, the mandrel 104 (covered with the composite material 100 and the fiber 504) is placed on top of the composite material 102, such as shown in
[0067] Once the composite material 102 is wrapped around the fiber 504 and the composite material 100, the composite material 102, the fiber 504, the composite material 100, and the mandrel 104 may be pressed and rolled, for example, using the platen (heat) press. The composite material 102 may also be heated using the platen press or in another suitable manner. The heating and/or application of pressure may completely cure the resin of the fiber 504 and/or the composite material 102 and may cure the composite material 100 if not already completely cured.
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[0069] In various implementations, the composite material 102 may include only one layer of the composite material. In various implementations, the composite material 100 may be omitted. In such implementations, the fiber 504 may be wound directly around the mandrel 104, and the composite material 102 may be applied around the fiber 504.
[0070] As shown in
[0071] The composite material 102 and the aperture(s) may improve one or more structural (e.g., torsional, bending, weight, etc.) characteristics of the sports equipment. The composite material 102 and the aperture(s) may additionally or alternatively improve one or more aesthetic characteristics of the sports equipment.
[0072] After the composite material 102 is cured, the mandrel 104 can be removed. The sports equipment (e.g., golf shaft) may be trimmed to a target length after the curing. One or more layers of paint may be applied over the composite material 102 after curing. The paint may be a clear paint or a translucent paint to maintain the visibility of the composite material 102 or the fiber 504 through the aperture(s) in the composite material 102.
[0073] While the fiber 504 is shown as being between the composite material 100 and the composite material 102, the fiber 504 could alternatively be wound around the mandrel 104 and located radially inwardly of the composite material 100. A cross-sectional view of such an arrangement is provided in the example of
[0074] As stated above, the sports equipment could be a golf club shaft, where a golf club head is attached to the tip end of the golf club shaft, and a golf grip is attached to the butt end of the golf club shaft. The fiber 504 could be included in other types of sports equipment, however.
[0075] For example,
[0076] The handle portion 12 can be elongated and longitudinally straight. In some embodiments, the handle portion 12 can include a hollow core that is embedded and wrapped within a covering (e.g., composite material with carbon fibers). The fiber 504 may be, for example, an inner layer of the handle portion 12 (e.g., similar to the example of
[0077] Cross sectional views of an example of the handle portion 12 are provided in
[0078] Referring back to
[0079] The blade portion 16 generally includes a front face 20, which can be used for receiving and moving the hockey puck 18 (e.g., passing, shooting, etc.), and a rear face 22, which can also be used for receiving and moving the hockey puck 18. The blade portion 16 also includes a first end 28 that is connected to the blade connecting end 13 of the handle portion 12. The blade portion 16 also includes a second end 30 that is opposite to the first end 28.
[0080] The blade portion 16 also includes an upper edge 24 and a lower edge 26 that is opposite the upper edge 24. The upper edge 24 is typically spaced away from a playing surface (e.g., ice). The lower edge 26 may contact the playing surface.
[0081] Both the upper and lower edges 24 and 26 extend between the first and second ends 28 and 30 of the blade portion 16. The upper and lower edges 24 and 26 and the front and rear faces 20 and 22 can have a curvature between the first and second ends 28 and 30 such that the front face 20 is concave while the rear face 22 is convex.
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[0084] As another example, a lacrosse stick may include the fiber 504.
[0085] For example,
[0086] As another example, a baseball bat may include the fiber 504.
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[0088] At 1908, the composite material 100 is pressed toward the core member(s), such as using a platen press. The pressing may involve rolling (e.g., in the example of a baseball bat or a golf club shaft). Heat may also be applied.
[0089] At 1910, the fiber 504 is wound (coiled) around the composite material such that a top portion of a coil of the fiber 504 contacts a bottom portion of a next adjacent coil of the fiber 504 above the coil and a bottom portion of the coil of the fiber 504 contacts the top portion of the next adjacent coil of the fiber 504 below the coil. The fiber 504 may be wound around the composite material, for example, by rotating the tubular core member(s) axially and moving a bobbin (or spool) including the fiber 504 lengthwise (e.g., from tip end to butt end in the example of a golf club shaft).
[0090] At 1912, the composite material 102 is wrapped around the fiber 504, the composite material 100, and the core member(s). At 1916, the composite material 102 is pressed toward the core member(s), such as using a platen press. The pressing may involve rolling (e.g., in the example of a baseball bat or a golf club shaft). Heat may also be applied.
[0091] At 1920, the composite materials 100 and 102 may be cured. Optionally (e.g., in the example of the golf club shaft), trimming and paint may be applied over the outer layer at 1924.
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[0093] At 2008, the composite material 100 is wrapped around the fiber 504 and the tubular core member(s). At 2010, the composite material 100 is pressed toward the core member(s), such as using a platen press. The pressing may involve rolling (e.g., in the example of a baseball bat or a golf club shaft).
[0094] At 2012, the composite material 102 may be wrapped around the composite material 100, the fiber 504, and the core member(s). At 2016, the composite material 102 is pressed toward the core member(s), such as using a platen press. The pressing may involve rolling (e.g., in the example of a baseball bat or a golf club shaft). Alternatively, 2012 and 2016 may be omitted, and the wrapping of composite material may be performed in one step using multiple layers of the composite material.
[0095] At 2020, the composite materials 100 and 102 may be cured. Optionally (e.g., in the example of the golf club shaft), trimming and paint is applied over the outer layer at 2024.
[0096] The example of
[0097] In various implementations, the sports equipment may include one or more layers of the fiber 504. For example,
[0098] Multiple layers of the fiber 504 may be disposed in an area of the sports equipment, for example, to create a knob on the sports equipment. For example, the hockey stick may include a knob at the end of the handle portion 12 that is opposite to the blade connecting end 13. The lacrosse stick 1704 may include a knob at the end of the handle portion 1708 that is opposite to where the handle portion 1708 connects to the head portion 1712. The baseball bat 1804 may include a knob 1816 formed at an end of the handle portion 1808, such as shown in the example of
[0099] The foregoing description is merely illustrative in nature and is in no way intended to limit the disclosure, its application, or uses. The broad teachings of the disclosure can be implemented in a variety of forms. Therefore, while this disclosure includes particular examples, the true scope of the disclosure should not be so limited since other modifications will become apparent upon a study of the drawings, the specification, and the following claims. It should be understood that one or more steps within a method may be executed in different order (or concurrently) without altering the principles of the present disclosure. Further, although each of the embodiments is described above as having certain features, any one or more of those features described with respect to any embodiment of the disclosure can be implemented in and/or combined with features of any of the other embodiments, even if that combination is not explicitly described. In other words, the described embodiments are not mutually exclusive, and permutations of one or more embodiments with one another remain within the scope of this disclosure.
[0100] Spatial and functional relationships between elements are described using various terms, including "connected," "engaged," "coupled," "adjacent," "next to," "on top of," "above," "below," and "disposed." Unless explicitly described as being "direct," when a relationship between first and second elements is described in the above disclosure, that relationship can be a direct relationship where no other intervening elements are present between the first and second elements, but can also be an indirect relationship where one or more intervening elements are present (either spatially or functionally) between the first and second elements. As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean “at least one of A, at least one of B, and at least one of C.”