LED TUBE LAMP
20170159894 ยท 2017-06-08
Inventors
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/0615
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/278
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/272
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V15/015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21K9/275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/278
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An LED tube lamp including a glass lamp tube, an end cap disposed at one end of the glass lamp tube, a power supply provided inside the end cap, an LED light strip disposed inside the glass lamp tube with a plurality of LED light sources mounted on. At least a part of an inner surface of the glass lamp tube is formed with a rough surface, and the glass lamp tube is covered by a heat shrink sleeve. The LED light strip has a bendable circuit sheet which is made of a metal layer structure to electrically connect the LED light sources with the power supply. The glass lamp tube and the end cap are secured by a highly thermal conductive silicone gel with its thermal conductivity not less than 0.7 w/m.Math.k.
Claims
1. An LED tube lamp, comprising: a glass lamp tube comprising an inner surface and an outer surface with a rough surface formed on at least a part of the inner surface and the roughness of the inner surface is higher than that of the outer surface of the glass lamp tube; an LED light strip in the glass lamp tube, the LED light strip being provided with a plurality of LED light sources mounted thereon; two end caps each having two pins, and respectively disposed at two opposite ends of the glass lamp tube; an anti-reflection layer coated on the inner surface of the glass lamp tube which is capable of reducing the reflection occurring at an interface between the glass lamp tube's inner surface and the air and allowing more light from the LED light sources transmitting through the glass lamp tube; and wherein the light output from the LED light sources transmits through the anti-reflection layer, the rough surface, and the glass lamp tube.
2. The LED tube lamp of claim 1, wherein the anti-reflection layer is with a thickness of one quarter of the wavelength range of light coming from the LED light sources.
3. The LED tube lamp of claim 2, further comprising a diffusion film coated on the glass lamp tube.
4. The LED tube lamp of claim 3, further comprising a heat shrink sleeve, wherein the glass lamp tube is covered by the heat shrink sleeve.
5. An LED tube lamp, comprising: a glass lamp tube comprising a rough surface on at least a part of the lamp tube with a roughness ranging from 0.1 to 40 m; an LED light strip in the glass lamp tube, the LED light strip being provided with a plurality of LED light sources mounted thereon; and two end caps each having two pins, and respectively disposed at two opposite ends of the glass lamp tube.
6. The LED tube lamp of claim 5, further comprising an adhesive film contained in-between the glass lamp tube and the rough surface.
7. The LED tube lamp of claim 6, further comprising a film coated on the glass lamp tube for light diffusing.
8. The LED tube lamp of claim 7, further comprising a reflective film layer disposed on an inner circumferential surface of the glass lamp tube.
9. The LED tube lamp of claim 8, wherein the reflective film layer further comprises an opening, and the LED light strip is disposed in the opening.
10. The LED tube lamp of claim 5, further comprising an LED chip rectangular with the dimension of the length side to the width side at a ratio ranging from 2:1 to 10:1.
11. The LED tube lamp of claim 10, wherein the dimension of the length side to the width side at a ratio ranging from 3:1 to 4.5:1.
12. The LED tube lamp of claim 5, further comprising an optical adhesive sheet being a transparent material and applied or coated on the surface of the LED light sources in order to increase light transmittance.
13. The LED tube lamp of claim 12, wherein the refractive index of the optical adhesive sheet is between 1.22 and 1.6.
14. The LED tube lamp of claim 12, wherein the thickness of the optical adhesive sheet ranges from 1.1 mm to 1.3 mm.
15. The LED tube lamp of claim 5, wherein the glass lamp tube having a light transmittance from 85% to 96%.
16. An LED tube lamp, comprising: a glass lamp tube comprising an inner surface and an outer surface; an LED light strip in the glass lamp tube, the LED light strip being provided with a plurality of LED light sources mounted thereon; two end caps each having two pins, and respectively disposed at two opposite ends of the glass lamp tube; a diffusion film disposed on the glass lamp tube so that the light emitted from the LED light sources passing through the rough surface of the inner surface of the glass lamp tube and the diffusion film on the glass lamp tube; and an adhesive film contained in-between the glass lamp tube and the diffusion film.
17. The LED tube lamp of claim 16, wherein the diffusion film is coated onto the glass lamp tube.
18. The LED tube lamp of claim 17, wherein the diffusion film has a light transmittance from 85% to 96%.
19. The LED tube lamp of claim 17, wherein the diffusion film has a light transmittance from 92% to 94% with a thickness of 200 m to 300 m.
20. The LED tube lamp of claim 16, wherein the diffusion film comprises a composite material made of mixing diffusion particles into one or any combination of polystyrene, polymethyl methacrylate, polyethylene terephthalate, and polycarbonate.
21. The LED tube lamp of claim 16, further comprising a heat shrink sleeve, wherein the glass lamp tube is covered by the heat shrink sleeve.
22. The LED tube lamp of claim 21, wherein a thickness of the heat shrink sleeve ranges from 20 to 200 m.
23. The LED tube lamp of claim 21, wherein the heat shrink sleeve is substantially transparent with respect to the wavelength of light from the light source.
24. The LED tube lamp of claim 21, wherein the heat shrink sleeve comprises material made of perfluoroalkoxy or poly tetra fluoro ethylene.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0039] The present disclosure provides a novel LED tube lamp based on the glass made lamp tube to solve the abovementioned problems. The present disclosure will now be described in the following embodiments with reference to the drawings. The following descriptions of various embodiments of this invention are presented herein for purpose of illustration and giving examples only. It is not intended to be exhaustive or to be limited to the precise form disclosed. These example embodiments are just thatexamplesand many implementations and variations are possible that do not require the details provided herein. It should also be emphasized that the disclosure provides details of alternative examples, but such listing of alternatives is not exhaustive. Furthermore, any consistency of detail between various examples should not be interpreted as requiring such detailit is impracticable to list every possible variation for every feature described herein. The language of the claims should be referenced in determining the requirements of the invention.
[0040] Terms such as about or approximately may reflect sizes, orientations, or layouts that vary only in a small relative manner, and/or in a way that does not significantly alter the operation, functionality, or structure of certain elements. For example, a range from about 0.1 to about 1 may encompass a range such as a 0% to 5% deviation around 0.1 and a 0% to 5% deviation around 1, especially if such deviation maintains the same effect as the listed range.
[0041] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and/or the present application, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0042] Referring to
[0043] The glass lamp tube 1 is covered by a heat shrink sleeve 19. The thickness of the heat shrink sleeve 19 may range from 20 m to 200 m. The heat shrink sleeve 19 is substantially transparent with respect to the wavelength of light from the LED light sources 202 such that only a slight part of the lights transmitting through the glass lamp tube is absorbed by the heat shrink sleeve 19. The heat shrink sleeve 19 may be made of PFA (perfluoroalkoxy) or PTFE (poly tetra fluoro ethylene). Since the thickness of the heat shrink sleeve 19 is only 20 m to 200 m, the light absorbed by the heat shrink sleeve 19 is negligible. At least a part of the inner surface of the glass lamp tube 1 is formed with a rough surface and the roughness of the inner surface is higher than that of the outer surface, such that the light from the LED light sources 202 can be uniformly spread when transmitting through the glass lamp tube 1. In some embodiments, the roughness of the inner surface of the glass lamp tube 1 may range from 0.1 m to 40 m.
[0044] The glass lamp tube 1 and the end cap 3 are secured by a highly thermal conductive silicone gel disposed between an inner surface of the end cap 3 and outer surfaces of the glass lamp tube 1. In some embodiments, the highly thermal conductive silicone gel has a thermal conductivity not less than 0.7 w/m.Math.k. In some embodiments, the thermal conductivity of the highly thermal conductive silicone gel is not less than 2 w/m.Math.k. In some embodiments, the highly thermal conducive silicone gel is of high viscosity, and the end cap 3 and the end of the glass lamp tube 1 could be secured by using the highly thermal conductive silicone gel and therefore qualified in a torque test of 1.5 to 5 newton-meters (Nt-m) and/or in a bending test of 5 to 10 newton-meters (Nt-m). The highly thermal conductive silicone gel has excellent weatherability and can prevent moisture from entering inside of the glass lamp tube 1, which improves the durability and reliability of the LED tube lamp.
[0045] Referring to
[0046] Referring to
[0047] In some embodiments, the inner surface of the glass lamp tube 1 is coated with an anti-reflection layer with a thickness of one quarter of the wavelength range of light coming from the LED light sources 202. With the anti-reflection layer, more light from the LED light sources 202 can transmit through the glass lamp tube 1. In some embodiments, the refractive index of the anti-reflection layer is a square root of the refractive index of the glass lamp tube 1 with a tolerance of 20%.
[0048] Referring to
[0049] Referring to
[0050] As shown in
[0051] The diffusion film 13 may be in form of an optical diffusion coating, which is composed of any one of calcium carbonate, halogen calcium phosphate and aluminum oxide, or any combination thereof. When the optical diffusion coating is made from a calcium carbonate with suitable solution, an excellent light diffusion effect and transmittance to exceed 90% can be obtained.
[0052] In some embodiments, the composition of the diffusion film 13 in form of the optical diffusion coating may include calcium carbonate, strontium phosphate, thickener, and a ceramic activated carbon. Specifically, such an optical diffusion coating on the inner circumferential surface of the glass lamp tube 1 has an average thickness ranging from about 20 to about 30 m. A light transmittance of the diffusion film 13 using this optical diffusion coating may be about 90%. Generally speaking, the light transmittance of the diffusion film 13 may range from 85% to 96%. In addition, this diffusion film 13 can also provide electrical isolation for reducing risk of electric shock to a user upon breakage of the glass lamp tube 1. Furthermore, the diffusion film 13 provides an improved illumination distribution uniformity of the light outputted by the LED light sources 202 such that the light can illuminate the back of the light sources 202 and the side edges of the bendable circuit sheet 205 so as to avoid the formation of dark regions inside the glass lamp tube 1 and improve the illumination comfort. In another possible embodiment, the light transmittance of the diffusion film can be 92% to 94% while the thickness ranges from about 200 to about 300 m.
[0053] In another embodiment, the optical diffusion coating can also be made of a mixture including calcium carbonate-based substance, some reflective substances like strontium phosphate or barium sulfate, a thickening agent, ceramic activated carbon, and deionized water. The mixture is coated on the inner circumferential surface of the glass lamp tube 1 and may have an average thickness ranging from about 20 to about 30 m. In view of the diffusion phenomena in microscopic terms, light is reflected by particles. The particle size of the reflective substance such as strontium phosphate or barium sulfate will be much larger than the particle size of the calcium carbonate. Therefore, adding a small amount of reflective substance in the optical diffusion coating can effectively increase the diffusion effect of light.
[0054] Halogen calcium phosphate or aluminum oxide can also serve as the main material for forming the diffusion film 13. The particle size of the calcium carbonate may be about 2 to 4 m, while the particle size of the halogen calcium phosphate and aluminum oxide may be about 4 to 6 m and 1 to 2 m, respectively. When the light transmittance is required to be 85% to 92%, the required average thickness for the optical diffusion coating mainly having the calcium carbonate may be about 20 to about 30 m, while the required average thickness for the optical diffusion coating mainly having the halogen calcium phosphate may be about 25 to about 35 m, the required average thickness for the optical diffusion coating mainly having the aluminum oxide may be about 10 to about 15 m. However, when the required light transmittance is up to 92% and even higher, the optical diffusion coating mainly having the calcium carbonate, the halogen calcium phosphate, or the aluminum oxide must be thinner.
[0055] The main material and the corresponding thickness of the optical diffusion coating can be decided according to the place for which the glass lamp tube 1 is used and the light transmittance required. It is to be noted that the higher the light transmittance of the diffusion film 13 is required, the more apparent the grainy visual of the light sources is.
[0056] In some embodiments the inner peripheral surface or the outer circumferential surface of the glass lamp tube 1 may be further covered or coated with an adhesive film (not shown) to isolate the inside from the outside of the glass lamp tube 1. In this embodiment, the adhesive film is coated on the inner peripheral surface of the glass lamp tube 1. The material for the coated adhesive film includes methyl vinyl silicone oil, hydro silicone oil, xylene, and calcium carbonate, wherein xylene is used as an auxiliary material. The xylene will be volatilized and removed when the coated adhesive film on the inner surface of the glass lamp tube 1 solidifies or hardens. The xylene is mainly used to adjust the capability of adhesion and therefore to control the thickness of the coated adhesive film.
[0057] In some embodiments, the thickness of the coated adhesive film may be between about 100 and about 140 micrometers (m). The adhesive film having a thickness being less than 100 micrometers may not have sufficient shatterproof capability for the glass lamp tube 1, and the glass lamp tube 1 is thus prone to crack or shatter. The adhesive film having a thickness being larger than 140 micrometers may reduce the light transmittance and also increases material cost. The thickness of the coated adhesive film may be between about 10 and about 800 micrometers (m) when the shatterproof capability and the light transmittance are not strictly demanded.
[0058] In some embodiments, the LED tube lamp according to the embodiment of present invention can include an optical adhesive sheet. Various kinds of the optical adhesive sheet can be combined to constitute various embodiments of the present invention. The optical adhesive sheet, which is a clear or transparent material, is applied or coated on the surface of the LED light source 202 in order to ensure optimal light transmittance. After being applied to the LED light sources 202, the optical adhesive sheet may have a granular, strip-like or sheet-like shape. The performance of the optical adhesive sheet depends on its refractive index and thickness. The refractive index of the optical adhesive sheet is in some embodiments between 1.22 and 1.6. In some embodiments, it is better for the optical adhesive sheet to have a refractive index being a square root of the refractive index of the housing or casing of the LED light source 202, or the square root of the refractive index of the housing or casing of the LED light source 202 plus or minus 15%, to contribute better light transmittance. The housing/casing of the LED light sources 202 is a structure to accommodate and carry the LED dies (or chips) such as a LED lead frame. The refractive index of the optical adhesive sheet may range from 1.225 to 1.253. In some embodiments, the thickness of the optical adhesive sheet may range from 1.1 mm to 1.3 mm. The optical adhesive sheet having a thickness less than 1.1 mm may not be able to cover the LED light sources 202, while the optical adhesive sheet having a thickness more than 1.3 mm may reduce light transmittance and increases material cost.
[0059] In process of assembling the LED light sources to the LED light strip 2, the optical adhesive sheet is firstly applied on the LED light sources 202; then an insulation adhesive sheet is coated on one side of the LED light strip 2; then the LED light sources 202 are fixed or mounted on the LED light strip 2; the other side of the LED light strip 2 being opposite to the side of mounting the LED light sources 202 is bonded and affixed to the inner surface of the lamp tube 1 by an adhesive sheet; finally, the end cap 3 is fixed to the end portion of the lamp tube 1, and the LED light sources 202 and the power supply 5 are electrically connected by the LED light strip 2.
[0060] In one embodiment, each of the LED light sources 202 may be provided with a LED lead frame having a recess, and an LED chip disposed in the recess. The recess may be one or more than one in amount. The recess may be filled with phosphor covering the LED chip to convert emitted light therefrom into a desired light color. Compared with a conventional LED chip being a substantial square, the LED chip in this embodiment is in some embodiments rectangular with the dimension of the length side to the width side at a ratio ranges generally from about 2:1 to about 10:1, in some embodiments from about 2.5:1 to about 5:1, and in some more desirable embodiments from 3:1 to 4.5:1. Moreover, the LED chip is in some embodiments arranged with its length direction extending along the length direction of the glass lamp tube 1 to increase the average current density of the LED chip and improve the overall illumination field shape of the glass lamp tube 1. The glass lamp tube 1 may have a number of LED light sources 202 arranged into one or more rows, and each row of the LED light sources 202 is arranged along the length direction (Y-direction) of the glass lamp tube 1.
[0061] Referring to
[0062] The glass lamp tube 1 is covered by a heat shrink sleeve 19. The heat shrink sleeve 19 is substantially transparent with respect to the wavelength of light from the LED light sources 202 and may be made of PFA (perfluoroalkoxy) or PTFE (poly tetra fluoro ethylene). At least a part of the inner surface of the glass lamp tube 1 is formed with a rough surface and the roughness of the inner surface is higher than that of the outer surface, such that the light from the LED light sources 202 can be uniformly spread when transmitting through the glass lamp tube 1.
[0063] The glass lamp tube 1 and the end cap 3 are secured by a highly thermal conductive silicone gel disposed between an inner surface of the end cap 3 and outer surfaces of the glass lamp tube 1. In some embodiments, the highly thermal conductive silicone gel has a thermal conductivity not less than 0.7 w/m.Math.k. In some embodiments, the thermal conductivity of the highly thermal conductive silicone gel is not less than 2 w/m.Math.k. In some embodiments, the highly thermal conducive silicone gel is of high viscosity, and the end cap 3 and the end of the glass lamp tube 1 could be secured by using the highly thermal conductive silicone gel and therefore qualified in a torque test of 1.5 to 5 newton-meters (Nt-m) and/or in a bending test of 5 to 10 newton-meters (Nt-m). The highly thermal conductive silicone gel has excellent weatherability and can prevent moisture from entering inside of the glass lamp tube 1, which improves the durability and reliability of the LED tube lamp.
[0064] Referring to
[0065] In the previously-described first embodiment, the bendable circuit sheet 205 is made of a metal layer structure 2a, and the thickness of the heat shrink sleeve 19 is between 20 m and 200 m. However, in the second embodiment, the structure of the bendable circuit sheet 205 and the thickness of the heat shrink sleeve 19 are not limited.
[0066] In the second embodiment, the inner surface of the glass lamp tube 1 may be coated with an anti-reflection layer with a thickness of one quarter of the wavelength range of light coming from the LED light sources 202. With the anti-reflection layer, more light from the LED light sources 202 can transmit through the glass lamp tube 1.
[0067] Referring to
[0068] Referring to
[0069] In the second embodiment, the inner peripheral surface or the outer circumferential surface of the glass lamp tube 1 may be further covered or coated with an adhesive film (not shown) to isolate the inside from the outside of the glass lamp tube 1. The adhesive film may be coated on the inner peripheral surface of the glass lamp tube 1.
[0070] Referring to
[0071] The glass lamp tube 1 is covered by a heat shrink sleeve 19. The heat shrink sleeve 19 is substantially transparent with respect to the wavelength of light from the LED light sources 202 and may be made of PFA (perfluoroalkoxy) or PTFE (poly tetra fluoro ethylene). At least a part of the inner surface of the glass lamp tube 1 is formed with a rough surface with a roughness from 0.1 m to 40 m. The roughness of the inner surface is higher than that of the outer surface, such that the light from the LED light sources 202 can be uniformly spread when transmitting through the glass lamp tube 1.
[0072] The end cap 3 is disposed at one end of the glass lamp tube 1 and the power supply 5 is provided inside the end cap 3. The glass lamp tube 1 and the end cap 3 are secured by a highly thermal conductive silicone gel disposed between an inner surface of the end cap 3 and outer surfaces of the glass lamp tube 1. In some embodiments, the highly thermal conductive silicone gel has a thermal conductivity not less than 0.7 w/m.Math.k. In some embodiments, the thermal conductivity of the highly thermal conductive silicone gel is not less than 2 w/m.Math.k. In some embodiments, the highly thermal conducive silicone gel is of high viscosity, and the end cap 3 and the end of the glass lamp tube 1 could be secured by using the highly thermal conductive silicone gel and therefore qualified in a torque test of 1.5 to 5 newton-meters (Nt-m) and/or in a bending test of 5 to 10 newton-meters (Nt-m). The highly thermal conductive silicone gel has excellent weatherability and can prevent moisture from entering inside of the glass lamp tube 1, which improves the durability and reliability of the LED tube lamp.
[0073] Referring to
[0074] Referring to
[0075] In the third embodiment, the inner surface of the glass lamp tube 1 is coated with an anti-reflection layer with a thickness of one quarter of the wavelength range of light coming from the LED light sources 202. With the anti-reflection layer, more light from the LED light sources 202 can transmit through the glass lamp tube 1.
[0076] Referring to
[0077] Referring to
[0078] In the third embodiment, the inner peripheral surface or the outer circumferential surface of the glass lamp tube 1 may be further covered or coated with an adhesive film (not shown) to isolate the inside from the outside of the glass lamp tube 1. The adhesive film may be coated on the inner peripheral surface of the glass lamp tube 1.
[0079] The above-mentioned features of the present invention can be accomplished in any combination to improve the LED tube lamp, and the above embodiments are described by way of example only. The present invention is not herein limited, and many variations are possible without departing from the spirit of the present invention and the scope as defined in the appended claims.