Drain Valve With Tapered Skirt Valve
20170159277 ยท 2017-06-08
Inventors
Cpc classification
F16K15/1401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K2200/204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03D13/007
FIXED CONSTRUCTIONS
E03F5/042
FIXED CONSTRUCTIONS
International classification
E03F5/042
FIXED CONSTRUCTIONS
E03D13/00
FIXED CONSTRUCTIONS
E03D11/10
FIXED CONSTRUCTIONS
Abstract
Various embodiments of a device for regulating a fluid flow are described that can include first and second downwardly-sloping valves that are biased in a closed position to prevent odors from escaping the device. The device can also include first and second downwardly-sloping valve seats, and configured such that an end portion of the first valve can be seated beneath the first valve seat and an end portion of the second valve can be seated beneath the second valve seat when the first and second valves are in a closed position, respectively.
Claims
1-16. (canceled)
17. A cartridge for controlling a fluid passing through a valve housing, the cartridge comprising: upstream and downstream openings configured to pass the fluid under force of gravity; a valve seat having an inner perimeter with a relatively upstream portion that is smaller than a relatively downstream portion; and a diaphragm having a rim upwardly biased against the valve seat, and further having a radially increasing flexibility.
18. The cartridge of claim 17, further comprising a sealing member disposed about an outer perimeter of a wall of the cartridge.
19. The cartridge of claim 18, wherein the diaphragm is disposed about a post, and further comprising an arm coupling the post with an inner surface of the wall.
20. The cartridge of claim 18, wherein the valve housing is disposed within a urinal, and the sealing member is sized and dimensioned to fit within the valve housing of the urinal.
21. The cartridge of claim 17, wherein the diaphragm is disposed about a post.
22. The cartridge of claim 21, wherein an upstream portion of the diaphragm is affixed to the post at a coupling, and the rim is disposed downstream of the coupling.
23. The cartridge of claim 17, wherein the diaphragm has a radially decreasing thickness.
24. The cartridge of claim 17, wherein the diaphragm has a plurality of radially oriented ribs.
25. The cartridge of claim 17, wherein the rim has an average thickness of between 0.0075-0.045 inches.
26. The cartridge of claim 17, wherein the rim is circular.
27. The cartridge of claim 17, further comprising a second diaphragm having a second rim that is upwardly biased against a second valve seat.
28. The cartridge of claim 27, wherein the second rim is thicker than the rim of the first diaphragm.
29. The cartridge of claim 17, wherein the inner perimeter comprises a flat slope.
Description
BRIEF DESCRIPTION OF THE DRAWING
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DETAILED DESCRIPTION
[0025] One should appreciate that the disclosed techniques provide many advantageous technical effects that include eliminating the need for flushing water while avoiding the problems associated with cartridges having low-density sealants. However, and in contrast to urinal cartridges having a low-density sealant, the inventive subject matter described herein can be used in urinals and other drains that utilize water to flush the drain, or chemicals to clean the drain housing and cartridge, without degradation of the valves or odor seal.
[0026] The following discussion provides many example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed. elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
[0027] In
[0028] In some contemplated embodiments, housing 102 can be sized and dimensioned to fit within a drain such as those found in sinks, urinals, and floor drains, for example. However, it is alternatively contemplated that the device 100 can be sized and dimensioned to fit within a cartridge. Although housing 102 preferably has a horizontal cross-section that is circular in shape, the shape of the housing 102 can be varied to correspond to the shape of the drain or cartridge.
[0029] Device 100 can include an outwardly projecting flange 114 that can be used to allow the device 100 to rest on a portion of a cartridge or drain. Optionally, a pliable plastic or elastomeric seal ring 146 can be disposed about at least a portion of the flange 114 to create a fluid seal. Device 100 can further include threads 127 that are configured to mate with threads of a drain or cartridge, such that the device 100 can be secured in place. In this manner, the device 100 can be removably threaded and thereby secured or removed from a drain or cartridge. However, other commercially suitable fasteners could be substituted for threads 127 such that the device 100 can be secured in place.
[0030] Device 100 can advantageously include first and second valves 136 and 138 disposed in housing 102, which are configured to prevent odors from emanating from downstream of the device 100. Thus, contrary to prior art systems having a single valve including, for example, U.S. Pat. No. 6,401,266 to Mitchell et al.; U.S. Pat. Appl. No. 2006/0010565 to Cummings (publ. May 2006); U.S. Pat. Appl. No. 2006/0207005 to Janssen (publ. September 2006); and WIPO Patent Appl. No. 20091040524 to McAlpine (publ. April 2009), the dual valve system provides additional protection against the escape of odors from a drain pipe. For example, even if the primary first valve 136 was somehow stuck open by a toothpick or other debris, the secondary valve 138 would still prevent downstream odors from escaping through the device 100.
[0031] Preferably, each of the valves 136 and 138 is coupled to a stem 130, and in some contemplated embodiments, the stem 130 can extended through each of the valves 136 and 138. Optionally, as shown in
[0032] In preferred embodiments, each of the valves 136 and 138 is a gravity flow valve that is biased closed such that the valves 136 and 138 are closed when not in use. Such valves advantageously can operate without electricity, and function to create a closed system, where the valves close automatically once the fluid passes by the valves. The valves 136 and 138 can have a flexible, synthetic membrane that can comprise any commercially suitable material(s) including, for example, silicon fabric or other synthetic and/or flexible materials, or combinations thereof, which provide protection to the valves from significant damage or degradation by urine fluids and cleaning solvents. The valves 136 and 138 can be used to regulate various fluids including, for example, water, urine, and combinations thereof.
[0033] It is especially preferred that each of the valves 136 and 138 is as skirt valve, which has a downwardly-sloping rim extending from a center portion of the valve where the rim has a flexible outer portion. An exemplary embodiment of a skirt valve is shown in
[0034] Although less preferred, other commercially suitable valves could be used including, for example, umbrella valves, duck bill valves, and other flexible valves.
[0035] It is especially preferred that the valves 136 and 138 can be disposed within housing 102 such that an end portion of each of valves 136 and 138 is seated beneath first and second downwardly-sloping valve seats 194 and 196 of housing 102, respectively. In this manner, any backflow or pressure beneath the valves 136 and 138 will keep one or both of the valves 136 and 138 pressed against respective valve seats 194 and 196, and thus the valves 136 and 138 remain sealed preventing downstream liquids or gases from flowing past the valves 136 and 138.
[0036] The valves 136 and 138 are preferably tapered, such that each valve has a varying thickness along its respective radius. In this manner, the valves 136 and 138 can each comprise a rigid inner portion 137B and 139B with a flexible outer edge interval 137A and 139A, respectively. In some contemplated embodiments, each of the valves 136 and 138 can include an outer edge interval of 5 mm that is sufficiently thin to allow even small amounts of urine or wastewater to pass by valves 136 and 138, while retaining sufficient strength for durability at inner portions 137B and 139B, respectively. Preferably, the outer edge intervals 137A and 139A of the first and second valves 136 and 138 has an average thickness that is less than 95%, and more preferably less than 90%, of an average thickness of the inner portions 137B and 139B, respectively.
[0037] In especially preferred embodiments, the outer 5 mm edge interval 137A of the first (upper) valve 136 has a first average thickness that is less than 95% of a second average thickness of the outer 5 mm edge interval 139A of the second (lower) valve 138. As used herein, the term outer 5 mm edge interval means the portion extending from the outer edge of the valve inwards by a distance of 5 mm. For example, the outer 5 mm edge interval of a circular valve having a radius (r) of 20 mm is the outer 15-20 mm from a center of the circular valve, or an area represented by the formula: (*r.sup.2)(*(r5).sup.2). In this example, the area would be approximately 549.8 mm. Similarly, the term outer 1 mm edge interval means the outer 1 mm edge portion extending about an exterior of the valve. One of ordinary skill in the art would of course understand that square, ovular, and other commercially suitable sizes and dimensions of valves could alternatively be used, and the outer x edge interval would still be applicable.
[0038] It is further contemplated that the first average thickness of the outer edge interval could be less than 90%, 85%, 80%, 75%, or 70% of the second average thickness of the second outer 5 mm edge interval 139A. It is further contemplated that the flexible edge interval of the valve could be the outer 1 mm, 3 mm, 7 mm, 10 mm, 15 mm, 20 mm, and so forth, of the valve and will likely depend upon the size and dimension of the valve, and the fluid regulated by the valve.
[0039] The thinner outer edge interval 137A of the first valve 136 advantageously ensures that urine will easily flow past the first valve 136 and eliminate residual odors, while the thicker outer edge interval 139A of the second valve 138 ensures that the second valve 138 will remain sealed even if there is backflow or back pressure downstream of the second valve 138.
[0040] Each of the valves 136 and 138 can have a circular horizontal cross-section that includes a center portion configured to be anchored to a stem 130. In this manner, ribs are not needed to anchor the valves 136 and 138, which ensures that solids such as cigarettes, hair, and chewing gum are less likely to clog the device 100. In optional embodiments, the device 100 can further include a cap (not shown) coupled to the stem 130.
[0041] The second valve 138 can be disposed downstream of the first valve 136, and is preferably separated from the first valve 136 by a distance of less than six inches, more preferably less than three inches, and more preferably, less than one inch. All commercially suitable configurations are contemplated for the first and second valves 136 and 138, and preferably, the valves 136 and 138 are biased to be convex in the upstream direction.
[0042]
[0043] In
[0044] Preferably, the device 300 is configured to be user-removable from the housing 304, to provide easy access to device 300 and the drain for maintenance or other needs. In this manner, a user can easily access a drain pipe downstream of the device 300 by removing the device 300. This allows for a plumbers snake or other tool to be ran through the cartridge 302 without requiring removal of the cartridge 302 itself It is contemplated that each of the housing 304 and device 300 can be composed of any commercially suitable material(s) including, for example, plastics and other polycarbonates, metal, quartz, porcelain, and any combination(s) thereof.
[0045] Cartridge 302 is preferably sized and dimensioned to fit within a drain recess, including, for example, drains found in urinals, floor drains and sinks. Although cartridge 302 preferably has a horizontal cross-section that is cylindrical in shape, the shape of cartridge 302 can he varied to correspond to the drain's shape. Alternatively, an adapter (not shown) can be used to adapt the cartridge 302 to the drain's size and dimension. The top 312 of cartridge 302 can include a downward slope to facilitate fluid flow to openings 322.
[0046] Device 300 can include threads 309 that are configured to engage with threads 307 disposed on the inner portion 310 of housing 304. In this manner, device 300 can be removably threaded and thereby secured or removed from, housing 304. However, other commercially suitable fasteners could be substituted for threads 307 and 309 such that the device 300 can be removably inserted within housing 304. To ensure an effective seal is maintained between the housing 304 and device 300, one or more o-rings or other commercially suitable flexible seals can be disposed about device 300. Alternatively, such flexible seal could be coupled to housing 304.
[0047] Device 300 preferably includes valves 336 and 338 to provide additional protection against the escape of odors from a drain pipe. Preferred valves comprise gravity flow valves that are biased closed such that the valves 336 and 338 are closed when not in use. Each of valves 336 and 338 can comprise a skin valve, although other commercially suitable gravity flow valves could alternatively be used including, for example, umbrella valves, duck bill valves, and other flexible valves. Valves 336 and 338 can include a flexible, synthetic membrane that can comprise any commercially suitable material(s) including, for example, silicon fabric or other synthetic and/or flexible materials, or combinations thereof which provide protection to the valves from significant damage or degradation by urine fluids and cleaning solvents. The valves 336 and 338 thereby advantageously can permit urine to pass without allowing downstream odors to permeate up from the drain.
[0048] Each of the first and second valves can have an outer edge interval 337A and 339A, respectively. Preferably, the average thickness of the first outer edge interval 337A is less than the average thickness of the second outer edge interval 339A. More preferably, the average thickness of the first outer edge interval 337A is less than 95%, and most preferably, less than 80% of the average thickness of the second outer edge interval 339A.
[0049] The second valve 338 can be disposed downstream of the first valve 336. In preferred embodiments, the first and second valves 336 and 338 are separated by a distance less than or equal to six inches, and more preferably, less than or equal to three inches. All commercially suitable configurations are contemplated for the first and second valves 336 and 338, and preferably, the valves 336 and 338 are biased to be convex in the upstream direction. Preferably, the first valve 336 has a rigidity that is greater than a rigidity of the second valve 338.
[0050] Valves 336 and 338 are preferably disposed within device 300 rather than cartridge 302,
[0051] Which advantageously allows the valves 336 and 338 to be removed for cleaning or replacement without necessitating removal of the cartridge 302 from a urinal or other drain. In this manner, an interior of the device 300 can define a passageway configured to allow fluid to flow from the first valve 336 to the second valve 338 to the fluid outlet 324. However, it is also contemplated that at least one of valves 336 and 338 could be disposed elsewhere within cartridge 302. It is especially preferred that the valves 336 and 338 can be disposed such that an end portion of the valves 336 and 338 is each seated beneath downwardly-sloping valve seats 394 and 396, respectively. In this manner, any backflow or pressure beneath the valves 336 and 338 will keep the valves 336 and 338 pressed against the respective valve seats 394 and 396, and thus the valves 336 and 338 can remain sealed.
[0052] Device 300 can have a stem 330 to which valves 336 and 338 can be coupled. A screen 334 can be coupled to device 300 that includes a plurality of holes such that the screen 334 can filter the fluids flowing to the device 300, and thereby limit the size of objects that can reach valves 336 and 338. The screen 334 is preferably disposed between a cap and valves 336 and 338. Optionally, the screen 334 can function as a tool to assist in removal of the device 300 from the cartridge 302.
[0053] To prevent removal of the cartridge 302 from a drain housing, one or more barbs 374, and preferably at least three barbs 374 can extend from the cartridge 302. In this manner, should someone attempt to remove the cartridge 302, the barbs 374 would dig into an inner portion of the drain housing and thereby inhibit removal of the cartridge 302. It is contemplated that the barbs 374 could be composed of stainless steel or any other commercially suitable material(s) such that the barbs 374 have sufficient strength to withstand an applied force of at least 10 N and resist removal of the cartridge 302.
[0054] In
[0055] The valves 436 and 438 are preferably gravity flow valves, which are each disposed about a stem 430 disposed in the device 400. In this manner, fluid can flow through openings 422 into the device 426 and past the valves 436 and 438. The fluid can then exit the device 426 through fluid outlet 424.
[0056] As shown in
[0057]
[0058] Preferably, the rim 510 extends from the core 520 in a 360 degree manner. As shown in
[0059] In an exemplary embodiment, the inner portion 512 of the rim 510 can have an average thickness of between 0.001-0.05 inches, more preferably of between 0.001-0.01 inches, and still more preferably of between 0.001-0.008 inches. Using the same example, the outer edge interval 514 could have an average thickness that is less than 95%, more preferably 90%, 85%, 80%, or 75%, of the average thickness of the inner portion 512. However, the specific average thicknesses of the inner portion 512 and the outer edge interval 514 will depend on the size and dimension of the skirt valve 500, and the specific application.
[0060] The core 520 can advantageously include an opening 530 such that the core 520 can be mounted or other affixed to a stem of a cartridge or other valve housing. This advantageously eliminates the need for spokes or other means that extend above the valve 500, which are prone to collecting urine, hair and debris.
[0061] Optionally, the skirt valve 500 could include one or more ribs (such as those shown in
[0062] In
[0063] In
[0064]
[0065] In
[0066] Device 1000 can include a screen 1034 that is removably coupled to the device 1000, and disposed underneath a cap 1040. Cap 1040 preferably has a downwardly tapered outer perimeter that facilities fluid flow to openings in housing 1002, and can be sized and dimensioned to limit splash back of liquid hitting the cap 1040. It is especially preferred that cap is composed of stainless steel although any commercially suitable material(s) could be used. In some contemplated embodiments, cap 1040 can have a tamper proof configuration to help prevent unauthorized removal of the cap 1040 and device 1000. Cap 1040 can include a threaded aperture through which a screw could be inserted to thereby secure the cap 1040 to the device 1000. With respect to the remaining, numerals in
[0067] In
[0068] A screw 1152 can be used to secure a screen 1134 to a stem 1130 of device 1100. The screw 1152 can be inserted into a nut 1154, which is prevented from turning by top piece 1118. Top piece 1118 preferably has a male slot configured such that the slot can lock in a female nut of housing 1102 to eliminate the need for adhesive while preventing the nut from spinning when installing or removing screen 1134.
[0069] Device 1100 can be further configured such that rotation of the stem 1130 about its axis causes the stem 1130 to translate upwards or downwards with respect to the housing 1102. This movement advantageously can increase or decrease the tension at the outer edges of the valves 1136 coupled to the stem 1130, which can thereby reduce or increase the flow of fluid past each of the valves. With respect to the remaining numerals in
[0070] As used herein, and unless the context dictates otherwise, the term coupled to is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms coupled to and coupled with are used synonymously.
[0071] It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms comprises and comprising should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refers to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.